Vacon 100 INDUSTRIAL Application Manual
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Vacon 100 INDUSTRIAL Application Manual

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Summary of Contents for Vacon 100 INDUSTRIAL

  • Page 1 100 industrial ® vacon 100 x ® ac drives solar pump application guide...

  • Page 3: Table Of Contents

    3.3.2 Lifting enclosure sizes MM4-MM6 and MR4-MR9 ..............11 3.3.3 Lifting VACON® 100 IP00 Drive Modules MR10/MR12 without options ........ 11 3.3.4 Lifting VACON® 100 IP00 Drive Modules MR10/MR12 with an options module ....12 DC Fuse selection ........................13 Manufacturers of gPV fuses ....................
  • Page 4 • 4 Menu structure ........................60 5.3.1 Quick setup..........................61 5.3.2 Monitor ............................ 61 5.3.3 Parameters ..........................63 5.3.4 Diagnostics..........................63 5.3.5 I/O and hardware........................66 5.3.6 User settings ........................... 76 5.3.7 Favorites..........................77 5.3.8 User levels ..........................77 Example of control connections .....................
  • Page 5 • 5 7.2.6 Motor Potentiom........................153 7.2.7 Ramps And Brakes ....................... 154 7.2.8 Flux Braking .......................... 155 7.2.9 Digital inputs ......................... 155 7.2.10 Analog inputs ........................156 7.2.11 Digital Outputs ........................159 7.2.12 Analog outputs ........................161 7.2.13 Prohibit Freq ......................... 163 7.2.14 Protections ..........................

  • Page 6: Preface

    Solar pump application ® ® The VACON 100 Solar Pump application allows flexible use of VACON 100 frequency converters. This dedicated application software was developed to drive a solar pump with an optimized MPPT ® (Maximum Power Point Tracking) for VACON 100 supplied by solar panels.

  • Page 7: Version History

    Preface vacon • 7 Version history This guide is regularly reviewed and updated. All suggestions for improvement are welcome. The original language of this guide is English. Table 1. Version history Edition Remarks Added lifting instructions to Chapter 3.3. Updated DC fuse selection information in Chapter 3.4.

  • Page 8: Safety

    • 8 Safety AFETY This manual contains clearly marked warning information which is intended for your personal safe- ty and to avoid any unintentional damage to the product or connected appliances. Before installing, commissioning or using the frequency converter, please read the warning in- formation contained in the corresponding operating guide/installation manual.

  • Page 9: Installation

    ® VACON 100 INDUSTRIAL (MR5-MR12) drives with additional solar pump application. See the cor- responding operating guide/installation manual for more installation instructions. NOTE! The Solar pump application is active only with a plus code: +A1181. The drive can be ordered from factory using this plus code or it can be activated afterwards by license key.
  • Page 10 • 10 Installation ® Table 2. Weights of VACON 100 X drives (MM4-MM6) Weight Enclosure size [kg] [lb] 19.4 14.9 32.8 31.5 69.4 ® Table 3. Weights of VACON 100 Wall-mounted Drives (MR4-MR9) Weight Enclosure size [kg] [lb] 13.2 10.0...

  • Page 11: Lifting Enclosure Sizes Mm4-Mm6 And Mr4-Mr9

    Figure 1. Lifting enclosure sizes MM4-MM6 and MR4-MR9 3.3.3 Lifting VACON® 100 IP00 Drive Modules MR10/MR12 without options Remove the drive from the package. Make sure that the support (A in Figure 2) is attached to the bottom of the drive.

  • Page 12: Lifting Vacon® 100 Ip00 Drive Modules Mr10/Mr12 With An Options Module

    Figure 2. Lifting VACON 100 IP00 Drive Modules MR10/MR12 without options 3.3.4 Lifting VACON® 100 IP00 Drive Modules MR10/MR12 with an options module Remove the drive from the package. Use a lifting device that is sufficiently strong for the weight of the drive.

  • Page 13: Dc Fuse Selection

    Installation vacon • 13 DC Fuse selection The fuses on the DC-Input of the inverter must have the following characteristics: Table 5. Fuse characteristics Fuse type Min. Voltage rating DC current 1000 V It is recommended to use gPV fuses, which are developed for solar application, in order to protect cables and panels against reverse over current, when multiple strings are connected in parallel.
  • Page 14 • 14 Installation Table 7. Recommended fuse sizes, Mains voltage 3AC 380-480/500 V, 50/60 Hz, up to 800 V in V DC Total Enclosure Rated continuous IEC60269-6 Fuse UL-2579 Fuse size AC drive type number of size current [A]...

  • Page 15: Manufacturers Of Gpv Fuses

    Installation vacon • 15 Table 7. Recommended fuse sizes, Mains voltage 3AC 380-480/500 V, 50/60 Hz, up to 800 V in V DC Total Enclosure Rated continuous IEC60269-6 Fuse UL-2579 Fuse size AC drive type number of size current [A]...

  • Page 16: Parallel Diode Selection

    ® When VACON 100 X (MM4-MM6) or VACON 100 INDUSTRIAL (MR5-MR12) is used in the Solar Pump application, a diode must be connected between DC+ and DC- to protect the inverter against reverse voltage. See tables below for diode specification.
  • Page 17 Installation vacon • 17 Table 9. Diode specification, Mains voltage 3AC 380-480/500 V, 50/60 Hz, up to 800 V in V DC AC drive Diode specifications Enclosure Min. Voltage Max. Vf [V] @ AC drive type min. IFav [A] size...
  • Page 18 • 18 Installation Table 9. Diode specification, Mains voltage 3AC 380-480/500 V, 50/60 Hz, up to 800 V in V DC AC drive Diode specifications Enclosure Min. Voltage Max. Vf [V] @ AC drive type min. IFav [A] size...

  • Page 19: Photovoltaic System Dimensioning

    The photovoltaic system has to be dimensioned in order to not exceed the values specified in the ® ® tables below. The VACON 100 X enclosure sizes are MM4-MM6, and VACON 100 INDUSTRIAL en- closure sizes are MR5-MR12. Non-isolated inverters must be used with PV modules that have an IEC 61730 Class A rating.
  • Page 20 • 20 Installation Table 11. AC drive (380…480/500 V 3AC 50/60Hz, up to 800 V DC) DC-link input ratings Max. PV input Maximum Enclosure AC drive DC supply Recommended (absolute operating operating PV size type [V DC] PV Array Power...
  • Page 21 Installation vacon • 21 Table 11. AC drive (380…480/500 V 3AC 50/60Hz, up to 800 V DC) DC-link input ratings Max. PV input Maximum Enclosure AC drive DC supply Recommended (absolute operating operating PV size type [V DC] PV Array Power...

  • Page 22: Power Ratings

    • 22 Installation Power ratings Table 12. AC drive (208…240 V 3AC 50/60 Hz, up to 400 V DC) output ratings Max. Voltage Power Max. Current Current Frequency output (nominal (maximum Power output Enclosure (maximum (inrush) (nominal over drive...
  • Page 23 Installation vacon • 23 Table 13. AC drive (380…480/500 V 3AC 50/60 Hz, up to 800 V in VDC) output ratings Voltage Power Max. Max. Current Current Frequency (nominal (maximum Power output output over Enclosure (maximum (inrush) (nominal drive continuous)

  • Page 24: Grounding

    AC and DC supply. When switch- ing from one supply to the other, it is mandatory to wait until the drive is discharged. ® ® The minimum AC-DC switchover delay is 30 s for VACON 100 X MM4-MM6 and VACON 100 MR5- MR6.

  • Page 25: Overvoltage Category

    Installation vacon • 25 voltaic dimensioning is very critical. In addition to that, a blocking diode on the DC side is needed to protect solar panels in case their voltage is low. On the AC side, function of the blocking diode is made by drive rectifier diodes.

  • Page 26: Dc Power Connection

    • 26 Installation 3.12 DC power connection The external DC switch must comply with Australian regulations, particularly with AS 60947.3:2018. ® 3.12.1 VACON 100 X drives power fuses supply switch protection diode 11742_uk Figure 4. Example of the power connections: MM4/MM5...

  • Page 27: Vacon® 100 Industrial Drives

    11743_uk Figure 5. Example of the power connections: MM6 ® 3.12.2 VACON 100 INDUSTRIAL drives L1 L2 L3 DC- DC+ R- U V W power supply switch fuses protection diode 11971_uk Figure 6. Example of the power connections: MR5-MR7...
  • Page 28 • 28 Installation power DC- DC+ supply switch fuses protection diode 11972_uk Figure 7. Example of the power connections: MR8 power supply switch fuses U V W protection diode L1 L2 L3 DC-R+R- 11973_uk Figure 8. Example of the power connections: MR9...
  • Page 29 Installation vacon • 29 U/T1 V/T2 W/T3 power supply switch fuses protection diode 7163_uk Figure 9. Example of the power connections: MR10 without extension box DC+ DC- U/T1 V/T2 W/T3 U/T1 V/T2 W/T3 power supply switch fuses protection diode 7161_uk Figure 10.
  • Page 30 • 30 Installation V/T2 DC+ DC- U/T1 V/T2 W/T3 U/T1 W/T3 power supply switch fuses protection diode 7162_uk Figure 11. Example of the power connections: MR12 without extension box DC+ DC- power supply switch fuses protection diode 11974_uk Figure 12. Example of the power connections: MR10 and MR12 with extension box...

  • Page 31: Startup

    Wizard. If pressed at the first question, the Startup Wizard will be canceled. RESET ® Once you have connected power to your VACON 100 X AC drive, follow these instructions to easily set up your drive. NOTE: You can have your AC drive equipped with a keypad with either a graphical or a text keypad.
  • Page 32 • 32 Startup Run Startup Wizard? Push the OK button unless you want to set all parameter values manually. Standard Local/Remote Multi-step speed Make a selection of an application (P1.2 Application, ID212) PID control Multi-purpose Motor potentiometer PM motor Set a value for P3.1.2.2 Motor Type...
  • Page 33 Startup vacon • 33 Run the Application wizard? To continue to the application wizard, set the selection to Yes and push the OK button. After these selections, the Start-up wizard is completed. To start the Start-up wizard again, you have 2 alternatives. Go to the parameter P6.5.1 Restore Factory Defaults or to the parameter B1.1.2 Start-up Wizard.

  • Page 34: Description Of The Applications

    M1 Quick setup parameter group ® In the Quick Setup parameter group you will find the different wizards of the VACON 100 X Solar Pump Application. The wizards help you to quickly set up your drive for use prompting you for a number of essential data.
  • Page 35 Startup vacon • 35 Table 14. Quick setup parameter group The drive searches for the minimum motor current in order to save energy and to lower the motor noise. This P1.14 Energy optimization function can be used e.g. in fan and pump applications...
  • Page 36 • 36 Startup Table 14. Quick setup parameter group Selection of ref source when P1.23 Keypad Ref sel control place is keypad: See P1.22 Selection of ref source when P1.24 Fieldbus Ref sel control place is Fieldbus: See P1.22 0 = 0…10 V / 0…20 mA...
  • Page 37 Startup vacon • 37 Table 14. Quick setup parameter group Function selection for Basic R01: 0 = None 1 = Ready 2 = Run 3 = General fault 4 = General fault inverted 5 = General alarm 6 = Reversed...
  • Page 38 • 38 Startup Table 14. Quick setup parameter group 0=TEST 0% (Not used) 1=TEST 100% 2=Output freq (0 -fmax) 3=Freq reference (0-fmax) 4=Motor speed (0 - Motor nominal speed) 5=Output current (0-I nMo- tor ) 6=Motor torque (0-T nMotor )

  • Page 39: Standard Application

    Startup vacon • 39 4.2.2 Standard application You can use the Standard application in speed-controlled processes where no special functions are necessary, for example pumps, fans, or conveyors. It is possible to control the drive from the keypad, Fieldbus or I/O terminal.

  • Page 40: Local/Remote Application

    • 40 Startup 4.2.3 Local/Remote application Use the Local/Remote application when, for example, it is necessary to switch between 2 different control places. To change between the Local and the Remote control place, use DI6. When Remote control is active, you can give the start/stop commands from Fieldbus or from I/O terminal (DI1 and DI2).

  • Page 41: Multi-Step Application

    Startup vacon • 41 4.2.4 Multi-step application You can use the Multi-step speed application with processes where more than 1 fixed frequency ref- erence is necessary (for example test benches). It is possible to use 1 + 7 frequency references: 1 basic reference (AI1 or AI2) and 7 preset referenc- Make a selection of the preset frequency references with digital signals DI4, DI5 and DI6.

  • Page 42: Pid Control Application

    • 42 Startup 4.2.5 PID Control application You can use the PID control application with processes where you control the process variable (for example pressure) through control of the speed of the motor. In this application, the internal PID controller of the drive is configured for 1 setpoint and 1 feedback signal.
  • Page 43 Startup vacon • 43 Table 18. PID Control start-up wizard menu 0 = Not used 1 = AI1 2 = AI2 3 = AI3 4 = AI4 5 = AI5 6 = AI6 7 = ProcessDataIn1 8 = ProcessDataIn2 9 = ProcessDataIn3...
  • Page 44 • 44 Startup Table 18. PID Control start-up wizard menu Drive goes to sleep mode when the output frequency stays below this limit for a P1.34.7 SP 1 Sleep Freq 0.00 320.00 0.00 1016 time greater than that defined by parameter Sleep delay.

  • Page 45: Multi-Purpose Application

    Startup vacon • 45 4.2.6 Multi-purpose application You can use the Multi-purpose application for different processes (for example conveyors) where a wide range of motor control functions is necessary. It is possible to control the drive from the keypad, Fieldbus or I/O terminal. When you use I/O ter- minal control, the start/stop commands are given through DI1 and DI2, and the frequency reference from AI1 or AI2.
  • Page 46 • 46 Startup Table 19. Multi-purpose start-up wizard menu This parameter defines the zero frequency voltage of the P1.35.11 Zero Freq Voltg 0.00 40.00 Varies U/f curve. The default value varies according to unit size. Defines the DC current fed P1.35.12...

  • Page 47: Motor Potentiometer Application

    Startup vacon • 47 4.2.7 Motor potentiometer application Use the Motor potentiometer application for the processes where the frequency reference of the motor is controlled (that is, increased and decreased) through digital inputs. In this application, the I/O terminal is set to the default control place. the start/stop commands are given with DI1 and DI2.

  • Page 48: User Interfaces

    Keypad of the drive ® The control keypad is the interface between the VACON 100 AC drive and the user. With the control keypad it is possible to control the speed of a motor, to supervise the state of the equipment and to set the AC drive's parameters.

  • Page 49: Graphical Keypad

    User interfaces vacon • 49 5.1.4 Graphical keypad Status field Status field READY/NOT READY/FAULT STOP/RUN Control place: ALARM Direction PC/IO/KEYPAD/FIELDBUS STOP READY Location field Main Menu (Parameter ID number and current menu location Quick Setup Activated group/item: ( 17 ) Press OK to enter ...
  • Page 50 • 50 User interfaces 9257.emf Figure 16. Typical editing of values on graphical keypad (numerical value) Parameters with checkbox selection Some parameters allow selecting several values. Make a check box selection at each value you wish to activate as instructed below.
  • Page 51 User interfaces vacon • 51 Remote control place I/O A, I/O B and Fieldbus can be used as remote control places. I/O A and Fieldbus have the lowest (Rem Control Place) priority and can be chosen with parameter P3.2.1 . I/O B, again, can bypass the remote control place selected with parameter P3.2.1 using a digital input.
  • Page 52 • 52 User interfaces STOP READY STOP Ready Keypad STOP READY Keypad Choose action Keypad Reference Keypad Main Menu ID:1805 ID:184  0.00 Hz 0.00 Hz Monitor Change direction ( 7 ) FUNCT Control page Output Frequency Output Frequency...
  • Page 53 User interfaces vacon • 53 3. Then enter the ID number of parameter or monitoring value you wish to access. Press OK but- ton to confirm. 4. Requested Parameter/Monitoring value appears on the display (in editing/monitoring mode.) Copying parameters This feature is available in graphical keypad only.
  • Page 54 • 54 User interfaces STOP READY STOP READY STOP READY   Digital Inputs Ctrl signal 1 A Ctrl signal 1 A ID:403 M3.5.1.1 ID:403 M3.5.1.1 ID:403 M3.5.1.1 Ctrl Signal 1 A Start Signal 1 for control Place Edit I/O A.

  • Page 55: Text Keypad

    User interfaces vacon • 55 5.1.5 Text keypad Text keypad You can also choose a so-called for your user interface. It has mainly the same func- tionalities as the graphical keypad although some of these are somewhat limited. 5.1.5.1 Keypad display The keypad display indicates the status of the motor and the drive and any irregularities in motor or drive functions.
  • Page 56 • 56 User interfaces Resetting fault Instructions for how to reset a fault can be found in chapter 8 on page 184. Function button The FUNCT button is used for four functions: Control places control place is the source of control where the drive can be started and stopped. Every control Local control place place has its own parameter for selecting the frequency reference source.
  • Page 57 User interfaces vacon • 57 Changing control places Remote Local Change of control place from (keypad). 1. Anywhere in the menu structure, push the FUNCT button. 2. Using the arrow buttons, select Local/Remote and confirm with the OK button. 3. On the next display, select Local or Remote and again confirm with the OK button.
  • Page 58 • 58 User interfaces Quick edit Quick edit Through the functionality you can quickly access the desired parameter by entering the parameter’s ID number. 1. Anywhere in the menu structure, push the FUNCT button. 2. Push the Arrow up or the Arrow down buttons to select Quick Edit and confirm with the OK but- ton.

  • Page 59: Vacon Live

    • 17 languages: English, German, Spanish, Finnish, French, Italian, Russian, Swedish, Chinese, Czech, Danish, Dutch, Polish, Portuguese, Romanian, Slovak and Turkish You can make the con- nection between the AC drive and the PC tool with the black USB/RS-422 cable from VACON or the ®...

  • Page 60: Menu Structure

    • 60 User interfaces Menu structure Click on and select the item you wish to receive more information about (electronic manual). Table 21. Keypad menus Quick setup See chapter 4. Monitor Multi-monitor* Trend curve* Basic Extras/Advanced Timer functions PID Controller ExtPID controller Mainten.

  • Page 61: Quick Setup

    5.3.1 Quick setup ® In the Quick Setup parameter group you will find the different wizards of the VACON 100 X Solar Pump Application. More detailed information on the parameters of this group you will find in chap- ter 4.
  • Page 62 • 62 User interfaces External PID Controller Monitoring of external PID controller values. Maintenance counters Monitoring of values related to Maintenance counters. Fieldbus data Fieldbus data shown as monitor values for debugging purposes at e.g. fieldbus commissioning. Solar Monitoring of values related to Solar specific application.

  • Page 63: Parameters

    User interfaces vacon • 63 5.3.3 Parameters Through this submenu, you can reach the application parameter groups and parameters. More in- formation on parameters in chapter 7. 5.3.4 Diagnostics Active faults Reset faults Fault history Counters Software in- Under this menu, you can find 5.3.4.1...
  • Page 64 • 64 User interfaces Table 25. Diagnostics menu, Total counters parameters Operating time Control unit operating time in V4.4.4 (text keypad) total years Operating time Control unit operating time in V4.4.5 (text keypad) total days Operating time Control unit operating time in V4.4.6...
  • Page 65 User interfaces vacon • 65 5.3.4.6 Software info Table 27. Diagnostics menu, Software info parameters Code Parameter Unit Default Description Software package V4.6.1 (graphical keypad) Software package ID V4.6.2 Code for software identifica- (text keypad) tion Software package V4.6.3 version (text keypad) V4.6.4...

  • Page 66: I/O And Hardware

    • 66 User interfaces 5.3.5 I/O and hardware Various options-related settings are located in this menu. Note that the values in this menu are raw values i.e. not scaled by the application. 5.3.5.1 Basic I/O Monitor here the statuses of inputs and outputs.
  • Page 67 The available I/O can be expanded with optional boards to be inserted in board slots D and E. More ® information about the installation of optional boards you will find in the VACON 100 X Installation manual. 5.3.5.4 Digital inputs The applicable functions for digital inputs are arranged as parameters in parameter group M3.5.1.
  • Page 68 • 68 User interfaces ® Given the standard I/O board compilation on the VACON 100 AC drive, there are 6 digital inputs available (Slot A terminals 8, 9, 10, 14, 15 and 16). In the programming view, these inputs are re- ferred to as follows: Table 30.
  • Page 69 User interfaces vacon • 69 Figure 29. Programming digital inputs with text keypad Table 31. Programming digital inputs PROGRAMMING INSTRUCTIONS Graphical keypad Text keypad Arrow 1. Select the parameter and push the 1. Select the parameter and push the button.
  • Page 70 Parameter value (= selected analogue input) Figure 30. ® Given the standard I/O terminals on the VACON 100 X AC drive, there are 2 analogue inputs avail- able. In the programming view, these inputs are referred to as follows: Table 32. Programming analogue inputs...
  • Page 71 User interfaces vacon • 71 Figure 31. Programming analogue inputs with graphical keypad Figure 32. Programming analogue inputs with text keypad PROGRAMMING INSTRUCTIONS Graphical keypad Text keypad Arrow 1. Select the parameter and push the 1. Select the parameter and push the button.
  • Page 72 Number (#) refers to Process Data 1 bit number. ® 5.3.5.7 Default assignments of digital and analogue inputs in VACON 100 application Digital and analogue inputs are assigned certain functions by the factory. In this application, the de- fault assignments are: Table 34.
  • Page 73 User interfaces vacon • 73 5.3.5.8 Real time clock Table 35. I/O and Hardware menu, Real time clock parameters Code Parameter Unit Default Description Status of battery. 1 = Not installed V5.5.1 Battery state 2205 2 = Installed 3 = Change battery P5.5.2...
  • Page 74 • 74 User interfaces 5.3.5.10 Keypad Table 39. I/O and Hardware menu, Keypad parameters Code Parameter Unit Default Description Time after which the display returns to page defined with P5.7.1 Timeout time parameter P5.7.2. 0 = Not used The page the keypad shows when the drive is powered on or when the time defined with P5.7.1 has...
  • Page 75 User interfaces vacon • 75 5.3.5.11 Fieldbus I/O and Hardware Parameters related to different fieldbus boards can also be found in the menu. These parameters are explained in more detail in the respective fieldbus manual. Table 40. Submenu level 1...

  • Page 76: User Settings

    • 76 User interfaces 5.3.6 User settings Table 41. User settings menu, General settings Code Parameter Unit Default Description P6.1 Language selections Varies Varies Varies Depends on language package. P6.2 Application selection M6.5 Parameter backup See chapter 5.3.6.1 below.

  • Page 77: Favorites

    User interfaces vacon • 77 5.3.7 Favorites This menu is not available in text keypad. NOTE: Favorites are typically used to collect a set of parameters or monitoring signals from any of the key- pad menus. You can add items or parameters to the Favorites folder, see chapter .

  • Page 78: Example Of Control Connections

    The terminals shown on shadowed background are assigned for signals with optional functions selectable with DIP switch- ® es. See more information in VACON 100 X Installation Manual. Table 44. Control I/O terminal signals and connection example.

  • Page 79: Relay And Thermistor Input Terminals

    Thermistor input TI1- 5.4.2 Safe Torque off (STO) terminals ® For more information on the functionalities of the Safe Torque Off (STO), see VACON 100 X Instal- lation Manual. Table 46. I/O terminal signals for the STO functions. Safe Torque Off terminals...

  • Page 80: Monitoring Menu

    • 80 Monitoring menu ONITORING MENU Monitor group ® VACON 100 X AC drive provides you with a possibility to monitor the actual values of parameters and signals as well as statuses and measurements. Some of the values to be monitored are cus- tomizable.
  • Page 81 Monitoring menu vacon • 81 Table 47. Trend curve parameters Code Parameter Unit Default Description Enter this menu to select and M2.2.1 View Trend curve monitor values for viewing in curve form. P2.2.2 Sampling interval 432000 2368 Set here the sampling interval.

  • Page 82: Basic

    • 82 Monitoring menu 6.1.3 Basic See Table 48 in which the basic monitoring values are presented. NOTE! Only standard I/O board statuses are available in the Monitor menu. Statuses for all I/O board sig- nals can be found as raw data in the I/O and Hardware system menu.

  • Page 83: I/O

    Monitoring menu vacon • 83 6.1.4 Table 49. I/O signal monitoring Code Monitoring value Unit Scale Description Shows the status of digital inputs 1-3 in slot A (stan- V2.4.1 Slot A DIN 1, 2, 3 dard I/O) Shows the status of digital inputs 4-6 in slot A (stan- V2.4.2...

  • Page 84: Extras & Advanced

    • 84 Monitoring menu 6.1.5 Extras & advanced Table 50. Advanced values monitoring Code Monitoring value Unit Scale Description Bit coded word B1=Ready B2=Run B3=Fault B6=RunEnable V2.6.1 DriveStatusWord B7=AlarmActive B10=DC Current in stop B11=DC Brake Active B12=RunRequest B13=MotorRegulatorActive Bit coded information about ready criteria. Useful for debugging when the drive is not in ready sta- tus.
  • Page 85 Monitoring menu vacon • 85 Table 50. Advanced values monitoring Code Monitoring value Unit Scale Description 16-bit word where each bit represents the status of one digital input. 6 digital inputs from every slot V2.6.6 DIN StatusWord2 are read. Word 1 starts from input 5 in slot C (bit0) and goes all the way to input 6 in slot E (bit13).

  • Page 86: Timer Functions

    • 86 Monitoring menu 6.1.6 Timer functions Here you can monitor values of timer functions and the Real Time Clock. Table 51. Monitoring of timer functions Code Monitoring value Unit Scale Description Possible to monitor the statuses of the three V2.7.1...

  • Page 87: Extpid Controller

    Monitoring menu vacon • 87 6.1.8 ExtPID Controller Table 53. External PID Controller value monitoring Code Monitoring value Unit Scale Description According to External PID controller setpoint value in process V2.9.1 ExtPID setpoint Varies P3.14.1.10 units. Process unit is selected with a parameter.

  • Page 88: Solar

    • 88 Monitoring menu Table 55. Fieldbus data monitoring Monitoring Code Unit Scale Description value Fieldbus status word sent by application in bypass V2.12.11 FB Status Word mode/format. Depending on the FB type or profile the data can be modified before sent to the FB.

  • Page 89: Flow

    Monitoring menu vacon • 89 6.1.12 Flow Table 57. Flow monitoring items Code Monitoring value Unit Scale Description Actual flow: it is measured by transducer define with V2.16.1 Actual flow l/min 1956 P3.23.1 V2.16.2 Volume counter 1* 1955 Cumulative water volume counter.

  • Page 90: Parameters

    ARAMETERS ® ® The VACON AC drive contains a preloaded VACON 100 X Solar Pump application for instant use. The parameters of this application are listed in this chapter. Application parameter lists Find the parameter menu and the parameter groups as guided below.

  • Page 91: Column Explanations

    Parameters vacon • 91 7.1.1 Column explanations Code = Location indication on the keypad; Shows the operator the parameter number. Parameter= Name of parameter = Minimum value of parameter = Maximum value of parameter Unit = Unit of parameter value; Given if available...
  • Page 92 • 92 Parameters Table 60. Motor control Code Parameter Unit Default Description The automatic motor identifica- tion calculates or measures the motor parameters that are P3.1.2.4 Identification needed for optimum motor and speed control. 0 = No action 1 = At standstill Motor magnetizing current (no- load current).
  • Page 93 Parameters vacon • 93 7.1.2.3 Group 3.1.3: Limits Table 61. Motor limit settings Code Parameter Unit Default Description Maximum motor current from AC P3.1.3.1 Current limit Varies Varies Varies drive Maximum motoring side torque P3.1.3.2 MotorTorqueLimit 300.0 300.0 1287 limit Maximum generating side torque P3.1.3.3...
  • Page 94 • 94 Parameters Table 62. Open loop settings Code Parameter Unit Default Description Defined in percentage of motor P3.1.4.8 FlyStartScanCurrent 100.0 45.0 1610 nominal current. Automatic torque boost can be used in application where starting torque due to starting friction is P3.1.4.9...
  • Page 95 Parameters vacon • 95 Table 63. I/f start parameters Code Parameter Unit Default Description 0 = Disabled P3.1.4.12.1 I/f start 1 = Enabled Output frequency limit below P3.1.4.12.2 I/f start frequency P3.1.1.2 15.0 which the defined I/f start cur- rent is fed to motor.

  • Page 96: Group 3.2: Start/Stop Setup

    • 96 Parameters 7.1.3 Group 3.2: Start/Stop setup Start/Stop commands are given differently depending on the control place. Remote control place (I/O A): Start, stop and reverse commands are controlled by 2 digital inputs chosen with parameters P3.5.1.1 and P3.5.1.2. The functionality/logic for these inputs is then se- lected with parameter P3.2.6 (in this group).
  • Page 97 Parameters vacon • 97 Table 64. Start/Stop Setup menu Code Parameter Unit Default Description Choose whether to copy the Run state and Reference when changing from Remote to Local P3.2.10 Rem to Loc Funct (keypad) control: 0 = Keep Run 1 = Keep Run &...

  • Page 98: Group 3.3: References

    • 98 Parameters 7.1.4 Group 3.3: References 7.1.4.1 Frequency reference The frequency reference source is programmable for all control places except , which always takes the reference from the PC tool. Remote control place (I/O A): The source of frequency reference can be selected with parameter P3.3.1.5.
  • Page 99 Parameters vacon • 99 Table 65. Frequency reference parameters Code Parameter Unit Default Description The frequency reference can be P3.3.1.8 Keypad Reference 0.00 P3.3.1.2 0.00 adjusted on the keypad with this parameter. Motor rotation when control place is keypad P3.3.1.9...
  • Page 100 • 100 Parameters Table 66. Preset frequencies parameters Code Parameter Unit Default Description Select with digital inputs: Preset fre- P3.3.3.7 Preset Freq 5 P3.3.1.1 P3.3.1.2 30.00 quency selection 0 & 2 Select with digital inputs: Preset fre- P3.3.3.8 Preset Freq 6 P3.3.1.1...

  • Page 101: Group 3.4: Ramps And Brakes

    Parameters vacon • 101 7.1.5 Group 3.4: Ramps And Brakes 7.1.5.1 Group 3.4.1: Ramp 1 Table 68. Ramp 1 setup Code Parameter Unit Default Description Defines the time required for the output frequency to increase from P3.4.1.2 Accel Time 1 3000.0...

  • Page 102: Group 3.5: I/O Config

    • 102 Parameters 7.1.6 Group 3.5: I/O Config 7.1.6.1 Default assignments of programmable inputs Table 72 below presents the default assignments of programmable digital and analogue inputs in ® VACON 100 X Solar Pump application. Table 72. Default assignments of inputs...
  • Page 103 Parameters vacon • 103 Table 73. Digital input settings Code Parameter Default Description Drive may be ready but start is blocked as long as P3.5.1.16 Run Interlock 1 DigIN Slot0.2 1041 interlock is on (Damper interlock). P3.5.1.17 Run Interlock 2 DigIN Slot0.2...
  • Page 104 • 104 Parameters Table 73. Digital input settings Code Parameter Default Description Selections for minimum water level logic: 0 = water level is ok when digital input for Minimum water level is high 1 = water level is ok when digital input for Minimum...
  • Page 105 Parameters vacon • 105 Table 75. Analogue input 2 settings P3.5.2.2.2 AI2 signal filter time 0.00 300.00 See P3.5.2.1.2. P3.5.2.2.3 AI2 signal range See P3.5.2.1.3 P3.5.2.2.4 AI2 custom. min -160.00 160.00 0.00 See P3.5.2.1.4. P3.5.2.2.5 AI2 custom. max -160.00 160.00 100.00...
  • Page 106 • 106 Parameters Group 3.5.2.6: Analog Input 6 Table 79. Analogue input 6 settings Code Parameter Unit Default Description AnIN P3.5.2.6.1 AI6 signal selection See P3.5.2.1.1. SlotE.2 P3.5.2.6.2 AI6 signal filter time 0.00 300.00 See P3.5.2.1.2. P3.5.2.6.3 AI6 signal range See P3.5.2.1.3...
  • Page 107 Parameters vacon • 107 7.1.6.4 Group 3.5.3: Digital outputs Group 3.5.3.2: Slot B Basic Table 80. Digital output settings on standard I/O board Code Parameter Unit Default Description Function selection for Basic R01: 0 = None 1 = Ready 2 = Run...
  • Page 108 • 108 Parameters 7.1.6.5 Expander slots D and E digital outputs Shows only parameters for existing outputs on option boards placed in slots D and E. Selections as in Standard RO1 (P3.5.3.2.1). This group or these parameters are not visible if no digital outputs exist in slots D or E.

  • Page 109: Group 3.6: Fieldbus Datamap

    Parameters vacon • 109 7.1.7 Group 3.6: Fieldbus DataMap Table 82. Fieldbus data mapping Code Parameter Unit Default Description Data sent to fieldbus can be chosen with parameter and monitor value ID numbers. The data is scaled to P3.6.1 FB DataOut 1 Sel...

  • Page 110: Group 3.7: Prohibit Freq

    • 110 Parameters 7.1.8 Group 3.7: Prohibit Freq In some systems it may be necessary to avoid certain frequencies due to mechanical resonance problems. By setting up prohibit frequencies it is possible to skip these ranges. When the (input) frequency reference is increased, the internal frequency reference is kept at the low limit until the (input) reference is above the high limit.

  • Page 111: Group 3.9: Protections

    Parameters vacon • 111 Table 85. Supervision settings P3.8.8 Superv2 Hyst 0.00 50.00 Varies 5.00 1438 See P3.8.4 Single PO (Power On) Treshold can be used to set level for RO1 or RO2 to switch off when DC voltage goes below the setting level.
  • Page 112 • 112 Parameters 7.1.10.2 Group 3.9.2: Motor Therm Prot The motor thermal protection is to protect the motor from overheating. The AC drive is capable of supplying higher than nominal current to the motor. If the load requires this high current there is a risk that the motor will be thermally overloaded.
  • Page 113 Parameters vacon • 113 Table 87. Motor thermal protection settings The estimated temperature rise is added to a motor ambient tem- perature set by the parameter P3.9.2.6 MotTempInitialMode P3.9.2.2 MotAmbientTemp. 0 = Disabled 2 = Last value 3 = Real time clock Motor thermal memory adjust [%].
  • Page 114 • 114 Parameters The underload curve is a squared curve set between the zero frequency and the field weakening point. The protection is not active below 5 Hz (the underload time counter is stopped). The torque values for setting the underload curve are set in percentage which refers to the nominal torque of the motor.
  • Page 115 Parameters vacon • 115 7.1.10.5 Group 3.9.6: Temperature input fault 1 NOTE! This parameter group is visible only with an option board for temperature measurement (OPT-BH) installed. Table 90. Temperature input fault 1 settings Code Parameter Unit Default Description Selection of signals to use for alarm and fault triggering.
  • Page 116 • 116 Parameters 7.1.10.6 Group 3.9.6: Temperature input fault 2 NOTE! This parameter group is visible only with an option board for temperature measurement (OPT-BH) installed. Table 91. Temperature input fault 2 settings Code Parameter Unit Default Description Selection of signals to use for alarm and fault triggering.
  • Page 117 Parameters vacon • 117 7.1.10.7 Group 3.9.8: AI Low Protection Table 92. AI Low Protection settings Code Parameter Unit Default Description This parameter defines if the AI Low protection is enabled or dis- abled. P3.9.8.1 AI Low Protection 0 = Disabled 1 = Enabled in Run State 2 = Enabled in Run&Stop States...

  • Page 118: Group 3.10: Automatic Reset

    • 118 Parameters 7.1.11 Group 3.10: Automatic reset Table 95. Autoreset settings Code Parameter Unit Default Description 0 = Disabled P3.10.1 Automatic reset 1 = Enabled Wait time before the first reset is P3.10.2 Wait time 0.10 10.0 executed.

  • Page 119: Group 3.12: Timer Functions

    7.1.13 Group 3.12: Timer functions ® The time functions (Time Channels) in the VACON 100 X give you the possibility to program func- tions to be controlled by the internal RTC (Real Time Clock). Practically every function that can be controlled by a digital input can also be controlled by a Time Channel.
  • Page 120 • 120 Parameters Timers Timers can be used to set a Time Channel active during a certain time by a command from a digital input (or a Time Channel). Remaining time Time Activation Duration 9137.emf Figure 35. Activation signal comes from a digital input or "a virtual digital input" such as a Time channel.
  • Page 121 Parameters vacon • 121 STOP READY STOP READY STOP READY  Interval 1 Days Days ID:1466 M3.12.1.3 M3.12.1.3 M3.12.1.3.1 ON Time Sunday Edit 07:00:00 Monday OFF Time Tuesday Help 17:00:00 Wednesday Days Thursday Add to favorites Friday 9158.emf Interval 2: ON Time: P3.12.2.1:...
  • Page 122 • 122 Parameters 7.1.13.1 Group 3.12.1: Interval 1 Table 97. Timer functions, Interval 1 Code Parameter Unit Default Description P3.12.1.1 ON time 00:00:00 23:59:59 hh:mm:ss 00:00:00 1464 ON time P3.12.1.2 OFF time 00:00:00 23:59:59 hh:mm:ss 00:00:00 1465 OFF time Days of week when active.
  • Page 123 Parameters vacon • 123 7.1.13.5 Group 3.12.5: Interval 5 Table 101. Timer functions, Interval 5 Code Parameter Unit Default Description P3.12.5.1 ON time 00:00:00 23:59:59 hh:mm:ss 00:00:00 1484 See Interval 1 P3.12.5.2 OFF time 00:00:00 23:59:59 hh:mm:ss 00:00:00 1485 See Interval 1 P3.12.5.3...

  • Page 124: Group 3.13: Pid Controller

    • 124 Parameters 7.1.14 Group 3.13: PID Controller 7.1.14.1 Group 3.13.1: Basic Settings Table 105. PID controller 1 basic settings Code Parameter Unit Default Description If the value of the parameter is set to 100% a change of 10% in the P3.13.1.1...
  • Page 125 Parameters vacon • 125 7.1.14.2 Group 3.13.2: Setpoints Table 106. Setpoints settings Code Parameter Unit Default Description P3.13.2.1 Keypad SP 1 Varies Varies Varies P3.13.2.2 Keypad SP 2 Varies Varies Varies Defines the rising and falling ramp times for setpoint P3.13.2.3...
  • Page 126 • 126 Parameters 7.1.14.3 Group 3.13.3: Feedbacks Table 107. Feedback settings Code Parameter Unit Default Description 1=Only Source1 in use 2=SQRT(Source1);(Flow=Con- stant x SQRT(Pressure)) 3= SQRT(Source1- Source 2) 4= SQRT(Source 1) + SQRT P3.13.3.1 Function (Source 2) 5= Source 1 + Source 2...
  • Page 127 The feedforward part does not use any feedback measurements of the ® actual controlled process value (water level in the example on page 170). VACON feedforward control uses other measurements which are indirectly affecting the controlled process value.
  • Page 128 • 128 Parameters Table 109. Sleep function settings Defines the level for the PID feedback value wake-up super- P3.13.5.7 SP 2 WakeUpLevel Varies 0.00 1077 vision. Uses selected process units. Select if wake up level should work as an absolute level or as an offset below the actual set- P3.13.5.8...
  • Page 129 Parameters vacon • 129 7.1.14.8 Group 3.13.8: Soft Fill The process is brought to a certain level (P3.13.8.3) at slow frequency (P3.13.8.2) before the PID controller starts to control. In addition, you can also set a timeout for the soft fill function. If the set level is not reached within the timeout a fault is triggered.
  • Page 130 • 130 Parameters Mains Outlet Inlet Figure 37. Location of pressure sensor Input Pressure Input Pressure Monitor Supervision Alarm Level Supervision Fault Level PID Setpoint Supervision Supervision Fault Delay Fault Delay PID Setpoint PID Setpoint Reduction Input Pressure Alarm...
  • Page 131 Parameters vacon • 131 Table 113. Input pressure supervision parameters Code Parameter Unit Default Description The source of input pressure measurement signal: 0=Analogue input 1 1=Analogue input 2 2=Analogue input 3 3=Analogue input 4 4=Analogue input 5 5=Analogue input 6 P3.13.9.2...

  • Page 132: Group 3.14: Extpid Controller

    • 132 Parameters Table 114. Sleep - no demand detected Code Parameter Unit Default Description Sleep No Demand 0 = No P3.13.10.1 1649 Detection Enable 1 = Yes P3.13. P3.13.10.2 SNDD Error Hysteresis 99999.9 1658 SNDD Frequency Hys- P3.13.10.3 0.00...
  • Page 133 Parameters vacon • 133 7.1.15.2 Group 3.14.2: Setpoints Table 116. External PID-controller, setpoints Code Parameter Unit Default Description P3.14.2.1 Keypad SP 1 0.00 100.00 Varies 0.00 1640 P3.14.2.2 Keypad SP 2 0.00 100.00 Varies 0.00 1641 P3.14.2.3 Ramp Time 0.00 300.00...
  • Page 134 • 134 Parameters 7.1.15.3 Group 3.14.3: Feedbacks For more detailed information, see chapter 7.1.14. Table 117. External PID-controller, feedbacks Code Parameter Unit Default Description P3.14.3.1 Function 1650 P3.14.3.2 Gain -1000.0 1000.0 100.0 1651 P3.14.3.3 FB 1 Source 1652 See P3.13.3.3.

  • Page 135: Group 3.16: Mainten. Counters

    Parameters vacon • 135 7.1.16 Group 3.16: Mainten. Counters The maintenance counter is a way of indicating the operator that maintenance needs to be carried out. For example, a belt needs to be replaced or oil in a gearbox should be changed.

  • Page 136: Group 3.21: Pump Control

    • 136 Parameters 7.1.17 Group 3.21: Pump Control 7.1.17.1 Group 3.21.1: Auto-Cleaning The Auto-cleaning function is used to remove any dirt or other material that may have attached to the pump impeller. Auto-cleaning is used e.g. in wastewater systems to keep up the performance of the pump.

  • Page 137: Group 3.22: Solar

    Parameters vacon • 137 7.1.18 Group 3.22: Solar 7.1.18.1 Group 3.22.1: Start Settings Table 121. Start Settings parameters Code Parameter Unit Default Description P3.22. DV voltage threshold level to activate P3.22.1.1 Start DC Voltage 2.16+ 1100 Varies 1916 Run enable.

  • Page 138: Group 3.23: Flow Meter

    * Min value is 300 V is valid for VACON® 100 X 380-500 V AC when the application version is AMIT1181_V205 and the drive is manufactured after June 2019. For older VACON® 100 X 380-500 V AC and VACON® 100 380- 500 V AC minimum value is 400 V.

  • Page 139: Group 3.24: Dual Supply

    Parameters vacon • 139 7.1.20 Group 3.24: Dual Supply Table 124. Common settings Code Parameter Unit Default Description P3.24.1.1 AC Voltage 1974 Nominal voltage of AC grid. Monitor of calculated value of V3.24.1.2 Nominal DC Voltage 1200 1990 nominal DC voltage, when supply is from AC grid.
  • Page 140 • 140 Parameters Table 127. Mode 2 Sensorless parameters Code Parameter Unit Default Description AC relay is switched On if motor P3.24.4.1 AC On Frequency 20,00 50,00 25,00 1975 frequency stays below threshold, for delay time. AC relay is switched On if motor P3.24.4.2...

  • Page 141: Additional Parameter Information

    • 141 Additional parameter information ® Due to its user-friendliness and simplicity of use, the most parameters of the VACON 100 X Solar Pump Application only require a basic description which is given in the parameter tables in chapter 7.1.
  • Page 142 • 142 Parameters P3.1.2.4 DENTIFICATION The automatic motor identification calculates or measures the motor parameters that are needed for optimum motor and speed control. Identification Run is a part of tuning the motor and the drive specific parameters. It is a tool for com- missioning and service of the drive with the aim to find as good parameter values as possible for most drives.
  • Page 143 Parameters vacon • 143 Mains Motor Switch Motor Figure 39. Motor switch P3.1.2.7 OAD DROOPING The drooping function enables speed drop as a function of load. This parameter sets that amount corresponding to the nominal torque of the motor. This function is used e.g. when balanced load is needed for mechanically connected motors or dy- namic speed drooping is needed because of changing load.
  • Page 144 • 144 Parameters P3.1.2.11 NDER ONTROL This parameter allow the under voltage controller to be switched out of operation. This may be use- ful, for example, if the mains supply voltage varies more than -15% and the application will not tol- erate this under voltage.

  • Page 145: Open Loop

    Parameters vacon • 145 P3.1.3.1 URRENT LIMIT This parameter determines the maximum motor current from the AC drive. The parameter value range differs from size to size. When the current limit is active the drive output frequency is decreased. NOTE: This is not an overcurrent trip limit.
  • Page 146 • 146 Parameters U[V] Default: Nominal ID603 Field weakening point voltage of the motor ID605 Default: Nominal ID606 frequency of the motor f[Hz] ID602 ID604 9119.emf Figure 43. Programmable U/f curve Linear Motor type NOTE! This parameter is forced to value ‘1’...

  • Page 147: Start/Stop Setup

    Parameters vacon • 147 P3.1.4.12.2 I/ F START FREQ I/f start function is used when the drive’s output frequency is below this frequency limit. When the output frequency exceeds this limit, the drive operation mode is changed back to normal U/f control mode.
  • Page 148 • 148 Parameters Table 134. I/O A Start Logic selections Selection Selection name Note number Run command is set when both Start 1 and Start 2 sig- nals are high. It is reset when both the start signals are low.
  • Page 149 Parameters vacon • 149 Output frequency Set frequency 0 Hz Set frequency Run enable Ctrl signal 1 Ctrl signal 2 Keypad start button Keypad stop button 9135.emf Figure 44. I/O A Start logic = 0 Explanations: Table 136. Run enable signal is set to FALSE, which drops the Control signal (CS) 1 activates causing the output frequency to 0.

  • Page 150: References

    • 150 Parameters Output frequency Set frequency 0 Hz Set frequency Run enable Ctrl signal 1 Ctrl signal 2 Keypad start button Keypad stop button 9142.emf Figure 45. I/O A Start logic = 1 Table 138. Run enable signal is set to FALSE, which drops the Control signal (CS) 1 activates causing the output frequency to 0.

  • Page 151: Preset Freqs

    Parameters vacon • 151 P3.3.1.2 EFERENCE Maximum frequency reference. 7.2.5 Preset Freqs P3.3.3.1 RESET You can use the preset frequency parameters to define certain frequency references in advance. These references are then applied by activating/inactivating digital inputs connected to parameters...
  • Page 152 • 152 Parameters Value ‘1’ selected for parameter P3.3.3.1: According to how many of the inputs assigned for Preset frequency selections are active, you can apply the Preset frequencies 1 to 3. Table 142. Selection of preset frequencies; = input activated...

  • Page 153: Motor Potentiom

    Parameters vacon • 153 7.2.6 Motor Potentiom. P3.3.4.1 P3.3.4.2 DOWN With a motor potentiometer, the user can increase and decrease the output frequency. By connect- MotPot UP ing a digital input to parameter P3.3.4.1 ( ) and having the digital input signal active, the MotPot DOWN output frequency will rise as long as the signal is active.

  • Page 154: Ramps And Brakes

    • 154 Parameters 7.2.7 Ramps And Brakes P3.4.1.2 CCEL Ramp time, referred to variation from zero frequency to max frequency. A specific acceleration time from zero to minimum frequency is available (P2.9). Normal acceleration time (P1.3) is active only in case power is from mains supply.

  • Page 155: Flux Braking

    Parameters vacon • 155 7.2.8 Flux Braking P3.4.5.1 RAKING Instead of DC braking, flux braking is a useful way to raise the braking capacity in cases where ad- ditional brake resistors are not needed. When braking is needed, the frequency is reduced and the flux in the motor is increased, which in turn increases the motor's capability to brake.

  • Page 156: Analog Inputs

    • 156 Parameters 7.2.10 Analog inputs P3.5.2.1.2 AI1 F ILTER When this parameter is given a value greater than 0 the function that filters out disturbances from the incoming analogue signal is activated. NOTE: Long filtering time makes the regulation response slower!
  • Page 157 Parameters vacon • 157 Frequency reference [Hz] Max freq reference Analog input Min freq reference signal 100% 0 mA 10 mA 20 mA 9244.emf Figure 48. Analogue input signal range, selection ‘0’ Selection Selection name Description number Analogue input signal range 2…10 V or 4…20 mA (depending on dip 2…10 V/4…20 mA...
  • Page 158 • 158 Parameters Frequency reference [Hz] Max freq reference 9246.emf Analog input Min freq reference signal 100 % 0 mA 8 mA 16 mA 20 mA AI custom AI custom Figure 50. AI signal custom min/max P3.5.2.1.6 AI1 S IGNAL Invert the analogue signal with this parameter.

  • Page 159: Digital Outputs

    Parameters vacon • 159 Selection Selection name Description number Signal inverted. The analogue input signal value 0% corresponds to Inverted the MaxFreqReference and the analogue input signal value 100% to the Minimum frequency reference. Frequency reference [Hz ] Max freq reference 9248.emf...
  • Page 160 • 160 Parameters Table 143. Output signals via RO1 Selection Selection name Description SinglePowerOn Single PO (Power On) Treshold can be used to set level for RO1 or RO2 to switch off when DC voltage goes below the setting level.

  • Page 161: Analog Outputs

    Parameters vacon • 161 Table 143. Output signals via RO1 Selection Selection name Description TEST (Always Closed) No function DualSupply AC switch 7.2.12 Analog outputs P3.5.4.1.1 FUNCTION This parameter defines the content of the analogue output signal 1. The scaling of the analogue out- put signal depends on the selected signal.
  • Page 162 • 162 Parameters P3.5.4.1.4 AO1 M CALE P3.5.4.1.5 AO1 M CALE These parameters can be used to freely adjust the analogue output signal scaling. The scale is de- fined in process units and it depends on the selection of parameter P3.5.4.1.1.

  • Page 163: Prohibit Freq

    Parameters vacon • 163 7.2.13 Prohibit Freq P3.7.1 ANGE P3.7.2 ANGE P3.7.3 ANGE P3.7.4 ANGE P3.7.5 ANGE P3.7.6 ANGE Actual Reference High Lim Low Lim Requested Reference Low Lim High Lim 9118.emf Figure 54. Prohibited frequencies P3.7.7 ACTOR Ramp time factor...

  • Page 164: Protections

    • 164 Parameters 7.2.14 Protections P3.9.1.2 XTERNAL AULT An alarm message or a fault action and message is generated by an external fault external fault signal in one of the programmable digital inputs (DI3 by default) using parameters P3.5.1.11 and P3.5.1.12.
  • Page 165 Parameters vacon • 165 Current 100% T = Motor thermal time constant Figure 57. Motor thermal time constant P3.9.2.5 HERM OADBIL Setting value to 130% means that the nominal temperature will be reached with 130% of motor nominal current. Current...
  • Page 166 • 166 Parameters P3.9.2.6 NITIAL Table 145. Selection Description Disabled, The estimated motor temperature rise is set to zero. Constant, Sets the motor temperature rise estimate to a value which equals the parameter P3.9.2.7 Mot- TempInitialAdjust value. Last value, Sets the motor temperature rise estimate to a last saved motor temperature rise estimate multiplied with the parameter P3.9.2.7 MotTempInitialAdjust value.
  • Page 167 Parameters vacon • 167 Torque Par. ID714 Par. ID715 Underload area Fieldweakening 5 Hz point 9131.emf Figure 60. Setting of minimum load P3.9.4.4 IMIT This time can be set between 2.0 and 600.0 s. This is the maximum time allowed for an under load state to exist. An internal up/down counter counts the accumulated under load time.

  • Page 168: Automatic Reset

    • 168 Parameters 7.2.15 Automatic Reset P3.10.1 UTOMATIC FAULT RESET 0: Disabled 1: Enabled The automatic reset function deletes fault state when the fault cause has been eliminated and the wait time P10.2 has elapsed. Parameter P10.4 determines the maximum number of automatic re- sets that can be effected during the trial time set by parameter P10.3.

  • Page 169: Feedbacks

    Parameters vacon • 169 7.2.16 Feedbacks P3.13.1.9 P3.13.1.10 ELAY The PID controller output is locked if the actual value stays within the dead band area around the reference for a predefined time. This function will prevent unnecessary movement and wear on ac- tuators, e.g.

  • Page 170: Feedforward

    The feedforward part does not use any feedback measurements of the ® actual controlled process value (water level in the example on page 170). VACON feedforward control uses other measurements which are indirectly affecting the controlled process value.

  • Page 171: Sleep Function

    Parameters vacon • 171 7.2.18 Sleep Function P3.13.5.1 LEEP FREQUENCY LIMIT P3.13.5.2 SP 1 S LEEP ELAY P3.13.5.3 SP 1 W EVEL This function will put the drive into sleep mode if the frequency stays below the sleep limit for a lon- ger time than that set with the Sleep Delay (P3.13.5.2).

  • Page 172: Feedback Superv

    • 172 Parameters 7.2.19 Feedback Superv. P3.13.6.1 NABLE UPERV These parameters define the range within which the PID Feedback signal value is supposed to stay in a normal situation. If the PID Feedback signal goes above or below the defined supervision range...

  • Page 173: Press.loss.comp

    Parameters vacon • 173 7.2.20 Press.Loss.Comp Pressure No flow Pipe length Position 1 Position 2 9101.emf Figure 66. Position of pressure sensor If pressurizing a long pipe with many outlets, the best place for the sensor would probably be half- way down the pipe (Position 2).
  • Page 174 • 174 Parameters P3.13.7.1 SP 1 NABLE P3.13.7.2 ETPOINT MAX COMPENSATION The sensor is placed in Position 1. The pressure in the pipe will remain constant when we have no flow. However, with flow, the pressure will drop farther down in the pipe. This can be compensated by raising the setpoint as the flow increases.

  • Page 175: Soft Fill

    Parameters vacon • 175 7.2.21 Soft fill P3.13.8.1 NABLE P3.13.8.2 P3.13.8.3 EVEL P3.13.8.4 IMEOUT The drive runs at the soft fill frequency (par. P3.13.8.2) until the feedback value reaches the soft fill level set parameter P3.13.8.3. After this the drive starts to regulate, bump less, from the soft fill frequency.

  • Page 176: Auto-Cleaning

    • 176 Parameters 7.2.22 Auto-Cleaning P3.21.1.1 LEANING FUNCTION If Auto-cleaning function is enabled by parameter P3.21.1.1 the Auto-cleaning sequence will start by activating the digital input signal selected by parameter P3.21.1.2. P3.21.1.2 LEANING ACTIVATION See above. P3.21.1.3 LEANING CYCLES The Forward/reverse cycle will be repeated for the amount of times defined by this parameter.

  • Page 177: Solar

    Parameters vacon • 177 7.2.23 Solar 7.2.23.1 Start Settings P3.22.1.1 DC V TART OLTAGE Start enable from solar condition needs that the DC voltage is above the threshold in P3.22.1.1 (at least for 5s). P3.22.1.2 HORT RESTART DELAY The drive starts and tries to reach minimum frequency. If this doesn't happen within a defined time, the drive will stop and retry only after the short delay time P3.22.1.2 has elapsed.
  • Page 178 • 178 Parameters MPPT feed-forward parameters MPP feed-forward controller continuously changes the reference from Vmp@10% to Vmp@100%, according to actual motor power. The main purpose of this term is to follow variation of irradiation. P3.22.2.1 100% MP AT POWER P3.22.2.2...
  • Page 179 Parameters vacon • 179 Correction can be up to +/- 150 V. The correction term is determined by ”perturb-and-observe” logic (P&O). P3.22.2.8 P&O UPDATE TIME P3.22.2.9 P&O VOLTAGE STEP DC voltage reference is periodically (at intervals defined by P3.22.2.8) increased or decreased by a small value (P3.22.2.9).
  • Page 180 • 180 Parameters P&O in local max points A panel with partial irradiation, or somehow defective, could cause a discontinuity on the power/ voltage curve of the array. In this situation the basic P&O logic (perturb and observe) could lead to a local maximum point, that is not corresponding to maximum available power.

  • Page 181: Dual Supply Parameters

    Parameters vacon • 181 ognizes oscillation in DC voltage and quickly increases the voltage reference correction term. This brings the panels back in “voltage source” branch. P3.22.2.14 AMPING SENSITIVITY P3.22.2.14 parameter determines the amplitude of oscillation, to be recognized. If the value is too low, normal variation in voltage level could be considered oscillation, and the DC voltage reference incorrectly increased.
  • Page 182 • 182 Parameters P3.24.1.5 AC O FF AT ELAY Delay to switch AC Off at stop, if it happened with AC On condition. Mode 0 Always active In mode 0, relay for AC supply is always On when pump is running. There are two possible condi- tions, to switch the relay On.
  • Page 183 Parameters vacon • 183 P3.24.3.6 DENTIFICATION P3.24.3.7 DENTIFICATION REQUENCY When active, identification adjust the value of P3.24.3.3, to align the conditions of low irradiation and desired minimum power from the PV modules (defined as minimum frequency, set in P3.24.3.7). If irradiation goes below P3.24.3.3, but present motor frequency is higher than P3.24.3.7, than the value in P3.24.3.3 is reduced.

  • Page 184: Faults

    • 184 Faults AULTS Fault Tracing When an unusual operating condition is detected by the AC drive control diagnostics, the drive ini- tiates a notification visible, for example, on the keypad. The keypad will show the code, the name and a short description of the fault or alarm.

  • Page 185: Fault History

    Faults vacon • 185 Fault History In menu M4.3 Fault history you find the maximum number of 40 occurred faults. On each fault in the memory you will also find additional information, see below. STOP READY STOP READY  ...

  • Page 186: Fault Codes

    • 186 Faults Fault codes Table 147. Fault codes and descriptions Fault Fault Fault name Possible cause Remedy code Overcurrent AC drive has detected too high a cur- Check loading. (hardware fault) rent (>4*I ) in the motor cable: Check motor.
  • Page 187 Faults vacon • 187 Table 147. Fault codes and descriptions Fault Fault Fault name Possible cause Remedy code Communication between control board and power unit has failed. Communication between control board and power unit has interference, but it is still working.
  • Page 188 • 188 Faults Table 147. Fault codes and descriptions Fault Fault Fault name Possible cause Remedy code Current measurement has detected Output phase that there is no current in one motor Check motor cable and motor. supervision phase. Brake chopper...
  • Page 189 Faults vacon • 189 Table 147. Fault codes and descriptions Fault Fault Fault name Possible cause Remedy code Fire mode Fire mode of the drive is enabled. The Check the parameter settings enabled drive's protections are not in use. Option board changed for one previ- Device is ready for use.
  • Page 190 Fieldbus Process Data Out. parameters in Fieldbus Data Mapping menu. Overflow when mapping and converting values for Fieldbus Process Data Out 1312 (16-bit). Unsupported The drive is not VACON® 100 X. 1071 Unsupported The drive has not solar property. 1171 Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/...
  • Page 191 Faults vacon • 191 Table 147. Fault codes and descriptions Fault Fault Fault name Possible cause Remedy code Start command is active and was Reset drive to restore the nor- blocked in order to prevent uninten- mal operation. The need of...
  • Page 192 Document ID: Vacon Ltd DPD01602D Member of the Danfoss Group Rev. D Runsorintie 7 65380 Vaasa Finland...

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