Page 1 100 ® ac drives application manual...
Page 3: Table Of Contents
3.3.5 Temperature inputs ......................79 3.3.6 Extras & advanced......................80 3.3.7 Timer functions monitoring .................... 82 3.3.8 PID-controller monitoring ....................82 3.3.9 External PID-controller monitoring................83 3.3.10 Multi-pump monitoring....................83 3.3.11 Maintenance counters..................... 83 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 4: Table Of Contents
• 1 3.3.12 Fieldbus data monitoring ....................84 3.3.13 Programming of digital and analogue inputs ..............85 3.3.14 Group 3.1: Motor settings ....................92 3.3.15 Group 3.2: Start/Stop setup .................... 96 3.3.16 Group 3.3: References..................... 98 3.3.17 Group 3.4: Ramps & Brakes Setup ................106 3.3.18 Group 3.5: I/O Configuration ..................
Page 5: Vacon 100 - Startup
Language selection (P6.1) Depends on language package Russia Daylight saving (P5.5.5) Time* (P5.5.2) hh:mm:ss Year* (P5.5.4) yyyy Date* (P5.5.3) dd.mm. * These questions appear if battery is installed 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 6 • 3 Vacon 100 - Startup Run Startup Wizard? Select ‘ Yes’ and push OK button unless you want to set all parameter values manually. Standard Local/Remote Multi-Step Speed PID Control Select preset application configu- Multi-Purpose ration (P1.2 Application (ID 212)) Motor Potentiometer Note! See chapter 3.4 for further...
Page 7: Standard Application Wizard
Motor Cos Phi is set to 1.00 and wizard will jump di- rectly to question 7. Set value for P3.3.1.5 Motor Cos Range:0.3...1.00 Phi (according to nameplate) 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 8: Local/Remote Application Wizard
• 5 Vacon 100 - Startup Set value for P3.3.1.1 Minimum Range: 0.00...P3.3.1.2 Hz Frequency Reference Set value for P3.3.1.1 Maximum Range: p3.3.1.1...320.00 Hz Frequency Reference Set value for P3.4.1.2 Accelera- Range 0.1...300.0 s tion Time 1 Set value for P3.4.1.2 Decelera- Range 0.1...300.0 s...
Page 9: Multi-Step Speed Application Wizard
The Multi-Step Speed Application Wizard is activated when value ‘Multi-Step Speed’ has se- lected to parameter P1.2 Application (ID 212)by using keypad. NOTE! If the application wizard is started from startup wizard, the wizard will show drive I/O configuration only. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 10: Pid Control Application Wizard
• 7 Vacon 100 - Startup Select Motor Type (P3.1.2.2) PM Motor (according to nameplate) Induction Motor P3.1.1.1 Range: Set value for Motor Nomi- Varies nal Voltage (according to name- plate) Set value for P3.1.1.2 Motor Nomi- Range: 8.00…320.00 Hz...
Page 11 17. Process Unit Min (P3.13.1.5) Depends on selection at ques- tion 13. Process Unit Max (P3.13.1.6) Depends on selection at ques- tion 13. Process Unit Decimals (P3.13.1.7) Range: 0…4 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 12: Multi-Purpose Application Wizard
• 9 Vacon 100 - Startup Feedback 1 Source Selection See page 134 for selections (P3.13.3.3) If one of the analogue input signals is selected, the question 18 appears. Otherwise wizard will jump directly to question 19. Analogue Input Signal Range 0 = 0…10V / 0…20mA...
Page 13 Set value for Deceleration 0.1…300.0 s Time 1 Select control place (from where I/O Terminal drive start/stop commands and Fieldbus frequency reference is given) Keypad Now, the Multi-Purpose application wizard is done. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 14: Motor Potentiometer Application Wizard
• 11 Vacon 100 - Startup 1.1.6 Motor Potentiometer Application Wizard Application wizard assists the user to enter the application related basic parameters. The Standard Application Wizard is activated when value ‘ Motor Potentiometer ’ has selected P1.2 Application (ID 212) to parameter by using keypad.
Page 15: Multi-Pump Wizard
If option ‘Yes’ is selected you will be prompted for three more values: Sleep frequency limit 1 (P3.13.5.1) 0.00...320.00 Hz Sleep delay 1 (P3.13.5.2) 0...3000 s Range depends on selected pro- Wake-up level 1 (P3.13.5.6) cess unit. Number of motors (P3.15.1) 1...6 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 16 • 13 Vacon 100 - Startup 0 = Not used Interlock function (P3.15.2) 1 = Enabled 0 = Disabled Autochange (P3.15.4) 1 = Enabled If Autochange function is enabled the following three questions will appear. If Autochange will not be used the Wizard jumps directly to question 21.
Page 17: Fire Mode Wizard
Fire Mode reverse (P3.17.6) FORWARD DigIn Slot0.2 = Always direction REVERSE Choose password to enable the Fire Mode function. Fire Mode password (P3.17.1) 1234 = Enable test mode 1002 = Enable Fire Mode 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 18: Keypad Of The Drive
EYPAD OF THE DRIVE The control keypad is the interface between the Vacon 100 AC drive and the user. With the con- trol keypad it is possible to control the speed of a motor, to supervise the state of the equip- ment and to set the AC drive's parameters.
Page 19 Keypad of the drive vacon • 16 Figure 2. Keypad navigation chart 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 20: Vacon Graphical Keypad
• 17 Keypad of the drive Vacon graphical keypad Status field Status field READY/NOT READY/FAULT STOP/RUN Control place: ALARM Direction PC/IO/KEYPAD/FIELDBUS STOP READY Location field Main Menu (Parameter ID number and current menu location Quick Setup Activated group/item: ( 17 ) Press OK to enter ...
Page 21 Some parameters allow selecting several values. Make a checkbox selection at each value you wish to activate as instructed below. 9256.emf Symbol for checkbox selection Figure 6. Applying the checkbox value selection on graphical keypad 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 22 • 19 Keypad of the drive 2.4.1.2 Resetting fault Instructions for how to reset a fault can be found in chapter 3.5.1 on page 215. 2.4.1.3 Function button The FUNCT button is used for four functions: 1. to quickly access the Control page, 2.
Page 23 0.00% 0.00% STOP READY Keypad Keypad Reference ID:168 0.00 Hz Output Frequency Motor Torque 0.00Hz 0.00% Motor Current Motor Power ( 6 ) 0.00A 0.00% 9162.emf Figure 8. Accessing Control page 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 24 • 21 Keypad of the drive Changing direction Rotation direction of the motor can quickly be changed by applying the FUNCT button. NOTE! Changing direction command is not visible in the menu unless the selected control place is Local 1.
Page 25 Maximum frequency (P3.3.1.2) Field weakening point frequency (P3.1.4.2) U/f midpoint frequency (P3.1.4.4) Zero frequency voltage (P3.1.4.6) Start magnetizing current (P3.4.3.1) DC brake current (P3.4.4.1) Flux braking current (P3.4.5.2) Motor thermal time constant (P3.9.2.4) 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 26 • 23 Keypad of the drive 2.4.1.5 Comparing parameters With this function, the user can compare the active parameter set with one of these four sets: • Set 1 (B6.5.4: Save to Set 1, see ch. 2.6.6.1 ) • Set 2 (B6.5.6: Save to Set 2, see ch. 2.6.6.1) •...
Page 27 Edit 230.00 V favorites. Press OK to continue. Motor Nom Freq Help 50.00 Hz Motor Nom Speed Add to favorites 1430 rpm Figure 12. Adding item to Favorites 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 28: Vacon Text Keypad
• 25 Keypad of the drive Vacon text keypad Text keypad You can also choose a so-called for your user interface. It has mainly the same functionalities as the graphical keypad although some of these are somewhat limited. 2.5.1...
Page 29: Using The Text Keypad
, the control place will still switch to Keypad if is selected. Switching between Local and Remote Control can be done by pressing the FUNCT-button on the keypad or by using the "Local/Remote" (ID211) parameter. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 30 • 27 Keypad of the drive Changing control places Remote Local Change of control place from (keypad). 1. Anywhere in the menu structure, push the FUNCT button. 2. Using the arrow buttons, select Local/Remote and confirm with the OK button.
Page 31 3. Then enter the ID number of parameter or monitoring value you wish to access. Press OK button to confirm. 4. Requested Parameter/Monitoring value appears on the display (in editing/monitoring mode.) 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 32: Menu Structure
• 29 Keypad of the drive Menu structure Click on and select the item you wish to receive more information about (electronic manual). Table 1. Keypad menus Quick setup See chapter 3.2. Monitor Multi-monitor* Trend curve* Basic Extras/Advanced Timer functions...
Page 33: Quick Setup
• 30 2.6.1 Quick setup The Quick Setup group includes the different wizards and quick setup parameters of the Vacon 100 Application. More detailed information on the parameters of this group you will find in chapter 3.2. 2.6.2 Monitor Multi-monitor This menu is not available in text keypad.
Page 34: Parameters
• 31 Keypad of the drive Monitoring of PID controller values. See chapter 3.3.8. External PID Controller Monitoring of external PID controller values. See chapter 3.3.9. Multi-Pump Monitoring of values related to the use of several drives. See chapter 3.3.10.
Page 35 Function Note Fault history 40 latest faults are stored in the Entering the Fault history and click- Fault history. ing OK on the selected fault shows the fault time data (details). 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 36 • 33 Keypad of the drive 2.6.4.4 Total counters Table 5. Diagnostics menu, Total counters parameters Code Parameter Unit Default Description Amount of energy taken from supply network. No reset. NOTE FOR TEXT KEYPAD: The highest energy unit shown on the standard key- pad is MW.
Page 37 2299 (graphical keypad) on the selected application with parameter 1.2 Operating time in total years Operating time NOTE: Default value depends P4.5.4 (text keypad) on the selected application with parameter 1.2 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 38: I/O And Hardware
• 35 Keypad of the drive Table 6. Diagnostics menu, Trip counters parameters Operating time in total days Operating time NOTE: Default value depends P4.5.5 (text keypad) on the selected application with parameter 1.2 Operating time in hours, minutes and seconds Operating time P4.5.6...
Page 39 Analogue output 1 0.00 signal V5.1.13 Relay output 1 Status of relay output signal V5.1.14 Relay output 2 Status of relay output signal V5.1.15 Relay output 3 Status of relay output signal 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 40 • 37 Keypad of the drive 2.6.5.2 Option board slots The parameters of this group depend on the option board installed. If no option board is placed in slots C, D or E, no parameters are visible. See chapter 3.3.13 for the location of the slots.
Page 41 Sine filter support restricts overmodulation depth and prevents thermal management func- tions from decreasing switching frequency. Table 13. Power unit settings, Sine filter Code Parameter Unit Default Description 0 = Disabled P5.6.4.1 Sine filter 1 = Enabled 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 42 • 39 Keypad of the drive 2.6.5.5 Keypad Table 14. I/O and Hardware menu, Keypad parameters Code Parameter Unit Default Description Time after which the display returns to page defined with P5.7.1 Timeout time parameter P5.7.2. 0 = Not used...
Page 43 Communication timeout BacNet IP Settings Instance number Communication timeout Protocol in use BBMD IP BBMD port Time to live Monitoring FB protocol status Communication status Actual instance Control Word Status Word 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 44: User Settings
• 41 Keypad of the drive 2.6.6 User settings Table 16. User settings menu, General settings Code Parameter Unit Default Description Depends on language pack- P6.1 Language selections Varies Varies Varies age. Select the application to be P6.2 Application selection used.
Page 45: Favorites
STOP READY ALARM Keypad STOP READY ALARM  User levels Access code ID:2362 P8.2 ID:2362 P8.2 User level Normal 00000 Access code 00000 Min:0 Max:9 9173.emf 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 46: Vacon 100 Application
100 A ACON PPLICATION The Vacon AC drive contains a preloaded Vacon 100 application for instant use. The parameters of this application are listed in chapter 3.3.13 of this manual and explained in more detail in chapter 3.4. Specific functions of Vacon AC drive Features •...
Page 47: Quick Setup Parameter Group
1.1.1-1.1.6. The application selection minimizes the need for manual editing of the parameters and pro- vides an easy commissioning of the Vacon 100 drive. Following preset application configurations can be selected: Application...
Page 48: Standard Control Application
• 45 Vacon 100 Application 3.2.1 Standard Control Application Standard application is typically used in simple speed controlled applications (e.g. pumps, fans or conveyors) where no special features are needed. The drive can be controlled either from Keypad, Fieldbus or I/O terminal.
Page 49 Relay output 3 RO3/2 CM READY RO3/3 NO 9301.emf *) Digital inputs can be isolated from the ground with a DIP switch, see figure below Digital inputs Floating Connected to GND (Default!) 9109.emf 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 50 • 47 Vacon 100 Application M1.1 Wizards Code Parameter Unit Default Description 0 = Do not activate 1 = Activate Choosing Activate initiates 1.1.1 Startup wizard 1170 the Startup Wizard (see chapter 1.1). Choosing Activate initiates 1.1.3 Multi-pump Wizard...
Page 51 (par. P3.9.1.13) 1.20 Fault 3=Alarm + previous frequency 4=Fault (Stop according to stop mode) 5=Fault (Stop by coasting) Selection of remote control place (start/stop). 1.21 Remote Control Place 0=I/O control 1=Fieldbus control 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 52 • 49 Vacon 100 Application Code Parameter Unit Default Description Selection of frequency refer- ence source when control place is I/O A 0 = Preset Frequency 0 1 = Keypad Reference 2 = Fieldbus 3 = AI1 4 = AI2...
Page 53: Local/Remote Control Application
All drive outputs are freely configurable. One analog output (Output Frequency) and three relay outputs (Run, Fault, Ready) are available on the basic I/O board. Control connections Local/Remote control application default control connections 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 54 • 51 Vacon 100 Application +10 Vref Reference output Reference Analogue input 1 + AI1+ LOCAL: potentiometer 1...10kΩ Frequency reference (default: 0...10V) Analogue input 1 - AI1- AI2+ Analogue input 2 + REMOTE: Remote reference Frequency reference (4...20mA) (default: 4...20mA)
Page 55 Motor Nominal Cur- 1.12 I_H*0.1 Varies rent plate of the motor. Find this value on the rating 1.13 Motor Cos Phi 0.30 1.00 Varies plate of the motor. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 56 • 53 Vacon 100 Application Code Parameter Unit Default Description The drive searches for the minimum motor current in order to save energy and to lower the motor noise. This 1.14 Energy Optimization function can be used e.g. in fan and pump applications.
Page 57 Fieldbus Control Force Force Control to Fieldbus Slot0.1 DigIN FALSE = OK 1.32.8 External Fault (Close) SlotA.3 TRUE = External fault DigIN Resets all active faults when 1.32.9 Fault Reset (Close) Slot0.1 TRUE 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 58: Multi-Step Speed Control Application
• 55 Vacon 100 Application 3.2.3 Multi-Step Speed Control Application The Multi-step speed control application can be used in applications where several fixed speeds references are needed (e.g. test benches). Totally 7 + 1individual frequency references can be used: one basic reference (AI1 or AI2) and 7 preset references.
Page 59 Relay output 3 RO3/2 CM READY RO3/3 NO 9320.emf *) Digital inputs can be isolated from the ground with a DIP switch, see figure below: Digital inputs Floating Connected to GND (Default!) 9109.emf 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 60 • 57 Vacon 100 Application M1.1 Wizards Code Parameter Unit Default Description 0 = Do not activate 1 = Activate Choosing Activate initiates 1.1.1 Startup wizard 1170 the Startup Wizard (see chapter 1.1). Choosing Activate initiates 1.1.3 Multi-pump Wizard...
Page 61 (par. P3.9.1.13) 1.20 Fault 3=Alarm + previous frequency 4=Fault (Stop according to stop mode) 5=Fault (Stop by coasting) Selection of remote control place (start/stop). 1.21 Remote Control Place 0=I/O control 1=Fieldbus control 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 62 • 59 Vacon 100 Application Code Parameter Unit Default Description Selection of frequency refer- ence source when control place is I/O A 0 = Preset Frequency 0 1 = Keypad Reference 2 = Fieldbus 3 = AI1 4 = AI2...
Page 63: Pid Control Application
All drive outputs are freely configurable. One analog output (Output Frequency) and three relay outputs (Run, Fault, Ready) are available on the basic I/O board. Control connections PID control application default control connections. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 64 • 61 Vacon 100 Application +10 Vref Reference output Reference Place A: PID setpoint AI1+ Analogue input 1 + (reference) potentiometer 1...10kΩ Place B: Frequency reference Analogue input 1 - AI1- (default: 0...10V) 2-wire transmitter AI2+ Analogue input 2 +...
Page 65 Motor Nominal Cur- 1.12 I_H*0.1 Varies rent plate of the motor. Find this value on the rating 1.13 Motor Cos Phi 0,30 1.00 Varies plate of the motor. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 66 • 63 Vacon 100 Application Code Parameter Unit Default Description The drive searches for the minimum motor current in order to save energy and to lower the motor noise. This 1.14 Energy Optimization function can be used e.g. in fan and pump applications.
Page 67 1.00 s causes the controller output to change by 10.00%. Feedback 1 Source 1.34.4 See P3.13.3.3 selection Setpoint 1 Source 1.34.5 See P3.13.2.6 Selection 1.34.6 Keypad Setpoint 1 Varies Varies Varies 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 68: Multi-Purpose Control Application
• 65 Vacon 100 Application Code Parameter Unit Default Description Drive goes to sleep mode when the output frequency stays below this limit for a Sleep Frequency 1.34.7 320.0 1016 time greater than that Limit 1 defined by parameter Sleep delay.
Page 69 Relay output 3 RO3/2 CM READY RO3/3 NO 9321.emf *) Digital inputs can be isolated from the ground with a DIP switch, see figure below Digital inputs Floating Connected to GND (Default!) 9109.emf 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 70 • 67 Vacon 100 Application M1.1 Wizards Code Parameter Unit Default Description 0 = Do not activate 1 = Activate Choosing Activate initiates 1.1.1 Startup wizard 1170 the Startup Wizard (see chapter 1.1). Choosing Activate initiates 1.1.3 Multi-pump Wizard...
Page 71 (par. P3.9.1.13) 1.20 Fault 3=Alarm + previous frequency 4=Fault (Stop according to stop mode) 5=Fault (Stop by coasting) Selection of remote control place (start/stop). 1.21 Remote Control Place 0=I/O control 1=Fieldbus control 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 72 • 69 Vacon 100 Application Code Parameter Unit Default Description Selection of frequency refer- ence source when control place is I/O A 0 = Preset Frequency 0 1 = Keypad Reference 2 = Fieldbus 3 = AI1 4 = AI2...
Page 73 This parame- 1.35.18 Load Drooping Time 0.00 2.00 0.00 ter defines the time during which the speed is restored to the level it was before the load increase. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 74: Motor Potentiometer Control Application
• 71 Vacon 100 Application Code Parameter Unit Default Description 0 = Normal; Load drooping factor is constant through the whole frequency range 1.35.19 Load Drooping Mode 1534 1 = Linear removal; Load drooping is removed linearly from nominal frequency to zero frequency 3.2.6...
Page 75 Relay output 3 RO3/2 CM READY RO3/3 NO 9322.emf *) Digital inputs can be isolated from the ground with a DIP switch, see figure below Digital inputs Floating Connected to GND (Default!) 9109.emf 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 76 • 73 Vacon 100 Application M1.1 Wizards Code Parameter Unit Default Description 0 = Do not activate 1 = Activate Choosing Activate initiates 1.1.1 Startup wizard 1170 the Startup Wizard (see chapter 1.1). Choosing Activate initiates 1.1.3 Multi-pump Wizard...
Page 77 (par. P3.9.1.13) 1.20 Fault 3=Alarm + previous frequency 4=Fault (Stop according to stop mode) 5=Fault (Stop by coasting) Selection of remote control place (start/stop). 1.21 Remote Control Place 0=I/O control 1=Fieldbus control 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 78 • 75 Vacon 100 Application Code Parameter Unit Default Description Selection of frequency refer- ence source when control place is I/O A 0 = Preset Frequency 0 1 = Keypad Reference 2 = Fieldbus 3 = AI1 4 = AI2...
Page 79: Monitor Group
Vacon 100 Application vacon • 76 Monitor group Vacon 100 AC drive provides you with a possibility to monitor the actual values of parameters and signals as well as statuses and measurements. Some of the values to be monitored are customizable.
Page 80 • 77 Vacon 100 Application Table 19. Trend curve parameters Code Parameter Unit Default Description Enter this menu to select and M2.2.1 View Trend curve monitor values for viewing in curve form. Set here the sampling inter- P2.2.2 Sampling interval...
Page 81: Basic
Motor temperature of nominal working temperature. Status of Motor preheat function. V2.3.13 Motor Preheat 1228 0 = OFF 1 = Heating (feeding DC-current) V2.3.14 Torque reference Final torque reference to motor control. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 82: Temperature Inputs
• 79 Vacon 100 Application 3.3.4 Table 21. I/O signal monitoring Code Monitoring value Unit Scale Description Shows the status of digital inputs 1-3 in slot V2.4.1 Slot A DIN 1, 2, 3 A (standard I/O) Shows the status of digital inputs 4-6 in slot V2.4.2...
Page 83: Extras & Advanced
If checked (), the value is active. B0=Acc/Dec prohibited V2.6.4 Application Status Word2 B1=Motor switch open B5=Jockey pump active B6=Priming pump active B7=Input pressure supervision (Alarm/Fault) B8=Frost protection (Alarm/Fault) B9=Autocleaning active 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 84 • 81 Vacon 100 Application Table 23. Advanced values monitoring Code Monitoring value Unit Scale Description 16-bit word where each bit represents the status of one digital input. 6 digital inputs V2.6.5 DIN Status Word 1 from every slot are read. Word 1 starts from input 1 in slot A (bit0) and goes all the way to input 4 in slot C (bit15).
Page 85: Timer Functions Monitoring
PID output in percent (0..100%). This value V2.8.4 PID1 output 0.01 can be fed e.g. to Motor Control (Frequency reference) or Analogue output 0=Stopped 1=Running V2.8.5 PID1 status 3=Sleep mode 4=In dead band (see 132) 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 86: External Pid-Controller Monitoring
P3.14.1.10 units. Process unit is selected with a parameter. External PID controller outputin percent V2.9.4 ExtPID output 0.01 (0..100%). This value can be fed e.g. to Ana- logue output. 0=Stopped V2.9.5 ExtPID status 1=Running 2=In dead band (see 132) 3.3.10 Multi-pump monitoring Table 27.
Page 87: Fieldbus Data Monitoring
FB Status Word mode/format. Depending on the FB type or profile the data can be modified before sent to the FB. Actual speed in %. 0 and 100% correspond to min- imum and maximum frequencies respectively. V2.12.12 FB speed actual 0.01...
Page 88: Programming Of Digital And Analogue Inputs
3.3.13 Programming of digital and analogue inputs The programming of inputs in the Vacon 100 General-Purpose Application is very flexible. The available inputs on the standard and optional I/O can be used for various functions according to the operator's choice.
Page 89 Parameter value (= selected digital input) Figure 18. Given the standard I/O board compilation on the Vacon 100 AC drive, there are 6 digital inputs available (Slot A terminals 8, 9, 10, 14, 15 and 16). In the programming view, these inputs are referred to as follows: Table 30.
Page 90 • 87 Vacon 100 Application External fault close This means that the function is now controlled with a digital signal to dig- ital input DI3 (terminal 10). This is what is shown in the parameter list on 109. Code...
Page 91 On the other hand, some inputs have been by default set to be always TRUE. Their DigIN Slot0.2 dI 0.2 value shows (graphical keypad) or (text keypad). Time Channels NOTE! Also can be assigned to digital inputs. See more information on 125. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 92 Parameter value (= selected analogue input) Figure 21. Given the standard I/O board compilation on the Vacon 100 AC drive, there are 2 analogue in- puts available (Slot A terminals 2/3 and 4/5). In the programming view, these inputs are re- ferred to as follows: Table 32.
Page 93 3. Push the button once to change AnIN SlotC the slot value to . Confirm with the slot value to . Confirm with OK button. OK button. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 94 FieldbusPD.# Number (#) refers to Process Data 1 bit number. 3.3.13.4 Default assignments of digital and analogue inputs in Vacon 100 application Digital and analogue inputs are assigned certain functions by the factory. In this application, the default assignments are: Table 34.
Page 95: Group 3.1: Motor Settings
P3.1.2.3 Switching frequency Varies Varies motor cable is long in order to minimize capacitive cur- rents in the cable. Motor noise can also be minimised using a high switching fre- quency. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 96 • 93 Vacon 100 Application Table 36. Motor control settings Code Parameter Unit Default Description The automatic motor identi- fication calculates or mea- sures the motor parameters that are needed for opti- mum motor and speed con- trol. 0 = No action P3.1.2.4...
Page 97 Voltage at field weakening Voltage at field weak- P3.1.4.3 10.00 200.00 100.00 point in % of motor nominal ening point voltage 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 98 • 95 Vacon 100 Application Table 38. Open loop settings Code Parameter Unit Default Description Provided that the program- mable U/f curve has been U/f midpoint fre- selected (par. P3.1.4.1) , this P3.1.4.4 0.00 P3.1.4.2 Varies quency parameter defines the mid- dle point frequency of the curve.
Page 99: Group 3.2: Start/Stop Setup
Local control place (Keypad): Start and stop commands come from the keypad buttons, while the direction of rotation is selected by the parameter P3.3.1.9. Remote control place (Fieldbus): Start, stop and reverse commands come from fieldbus. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 100 • 97 Vacon 100 Application Table 40. Start/Stop Setup menu Code Parameter Unit Default Description Selection of remote control place (start/stop). Can be used to change back to remote control from Vacon P3.2.1 Remote control place Live e.g. in case of a broken panel.
Page 101: Group 3.3: References
Selection of ref source when control place is I/O B. See I/O control reference B above. P3.3.1.6 selection NOTE: I/O B control place can only be forced active with dig- ital input (P3.5.1.7). 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 102 • 99 Vacon 100 Application Table 41. Frequency reference parameters Code Parameter Unit Default Description Selection of ref source when control place is keypad: 0 = Preset Frequency 0 1 = Keypad 2 = Fieldbus Keypad Ctrl Reference 3 = AI1 P3.3.1.7...
Page 103 20=Block 4 Out 21=Block 5 Out NOTE! If you are using any fieldbus protocol where the torque reference can be given in [Nm] -units, option ProcessDataIn1 must be selected to this parameter. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 104 • 101 Vacon 100 Application Table 42. Torque reference parameters Code Parameter Unit Default Description Torque reference correspond- Torque minimum P3.3.2.2 -300.0 300.0 ing the minimum value of refer- reference ence signal. Torque reference correspond- ing the maximum value of refer- ence signal.
Page 105 Preset frequency DigIN P3.3.3.11 speeds (0-7). See parameters selection 1 SlotA.5 P3.3.3.2 to P3.3.3.9. Binary selector for Preset Preset frequency DigIN P3.3.3.12 speeds (0-7). See parameters selection 2 Slot0.1 P3.3.3.2 to P3.3.3.9. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 106 • 103 Vacon 100 Application 3.3.16.4 Motor potentiometer parameters With a motor potentiometer function, the user can increase and decrease the output frequen- Motor potentiometer UP cy. By connecting a digital input to parameter P3.3.4.1 ( ) and having the digital input signal active, the output frequency will rise as long as the signal is active.
Page 107 Jogging function has its own ramp time which will be used always when jogging is active. Jogging can be activated from Fieldbus in bypass mode by Control Word bits 10 and 11. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 108 • 105 Vacon 100 Application Output Frequency [Hz] Jogging Ramp Jogging Ref 1 Jogging Ref 2 Enable DI Jogging (Digital input signal ) Jogging Ref 1 Activation (Digital input signal ) Jogging Ref 2 Activation (Digital input signal )
Page 109: Group 3.4: Ramps & Brakes Setup
Acceleration time 1 300.0 increase from zero frequency to maximum frequency Defines the time required for the output frequency to P3.4.1.3 Deceleration time 1 300.0 decrease from maximum fre- quency to zero frequency 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 110 • 107 Vacon 100 Application 3.3.17.2 Ramp 2 Table 49. Ramp 2 setup Code Parameter Unit Default Description The start and the end of acceleration and decelera- P3.4.2.1 Ramp 2 shape 100.0 tion ramps can be smoothed with this parameter.
Page 111: Group 3.5: I/O Configuration
It is also possible to connect the digital inputs to time channels which are also represented as terminals. NOTE! The statuses of digital inputs and the digital output can be monitored in the Multimo- nitoring view, see chapter 3.3.1. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 112 • 109 Vacon 100 Application Table 54. Digital input settings Code Parameter Default Description P3.5.1.1 Control signal 1 A DigIN SlotA.1 Ctrl signal 1 when control place is I/O A (FWD) P3.5.1.2 Control signal 2 A DigIN SlotA.2 Ctrl signal 2 when control place is I/O A (REV) P3.5.1.3...
Page 113 Reverse command of rotation direction while running in Fire Mode. This function has no P3.5.1.47 Fire mode reverse DigIN Slot0.1 1618 effect in normal operation. FALSE = Forward TRUE = Reverse 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 114 • 111 Vacon 100 Application Table 54. Digital input settings Code Parameter Default Description Start the Auto-cleaning sequence. The sequence will be aborted if activation sig- nal is removed before the sequence has been P3.5.1.48 Auto-cleaning activation DigIN Slot0.1 1715 completed.
Page 115 See P3.5.2.1.2. P3.5.2.6.3 AI6 signal range See P3.5.2.1.3 P3.5.2.6.4 AI6 custom. min -160.00 160.00 0.00 See P3.5.2.1.4. P3.5.2.6.5 AI6 custom. max -160.00 160.00 100.00 See P3.5.2.1.5. P3.5.2.6.6 AI6 signal inversion See P3.5.2.1.6. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 116 • 113 Vacon 100 Application 3.3.18.4 Digital outputs, slot B (Standard) Table 61. Digital output settings on standard I/O board Code Parameter Unit Default Description Function sel. for Basic R01: 0 = None 1 = Ready 2 = Run...
Page 117 24=Block 3 out (0-100%) 25=Block 4 out (0-100%) 26=Block 5 out (0-100%) 27=Block 6 out (0-100%) 28=Block 7 out (0-100%) 29=Block 8 out (0-100%) 30=Block 9 out (0-100%) 31=Block 10 out (0-100%) 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 118: Group 3.6: Fieldbus Data Mapping
• 115 Vacon 100 Application Table 62. Standard I/O board analogue output settings Filtering time of analogue out- P3.5.4.1.2 AO1 filter time 300.0 10051 put signal. See P3.5.2.1.2 0 = No filtering 0 = 0 mA / 0V 1 = 4 mA / 2V Signal type (current/voltage) selected with dip switches.
Page 119: Group 3.7: Prohibit Frequencies
2 high limit Prohibit frequency P3.7.5 0,00 320,00 0,00 0 = Not used range 3 low limit Prohibit frequency P3.7.6 0,00 320,00 0,00 0 = Not used range 3 high limit 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 120: Group 3.8: Supervisions
• 117 Vacon 100 Application Table 65. Prohibit frequencies Multiplier of the currently P3.7.7 Ramp time factor 10,0 Times selected ramp time between prohibit frequency limits. 3.3.21 Group 3.8: Supervisions Choose here: 1. one or two (P3.8.1/P3.8.5) signal values for supervision.
Page 121: Group 3.9: Protections
P3.9.1.12 Earth fault configured in frames MR7 to MR9 only. This frequency used when Preset alarm fre- fault response (in Group 3.9: P3.9.1.13 P3.3.1.1 P3.3.1.2 25.00 quency Protections) is Alarm+preset frequency 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 122 • 119 Vacon 100 Application 3.3.22.2 Motor thermal protections The motor thermal protection is to protect the motor from overheating. The AC drive is capable of supplying higher than nominal current to the motor. If the load requires this high current there is a risk that the motor will be thermally overloaded.
Page 123 IH are used to find the scaling ratio for the internal torque val- ue. If other than nominal motor is used with the drive, the accuracy of the torque calculation decreases. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 124 • 121 Vacon 100 Application NOTE! If you use long motor cables (max. 100m) together with small drives (≤1.5 kW) the motor current measured by the drive can be much higher than the actual motor current due to capacitive currents in the motor cable. Consider this when 13006.emf...
Page 125 P3.9.6.1 are compared. 0 = No response 1 = Alarm P3.9.6.4 Fault limit response 1 2 = Fault (Stop according to stop mode) 3 = Fault (Stop by coasting) 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 126 • 123 Vacon 100 Application 3.3.22.7 Temperature input fault 2 NOTE! This parameter group is visible only with an option board for temperature measure- ment (OPTBH) installed. Table 73. Temperature input fault 2 settings Code Parameter Unit Default Description Selection of signals to use for alarm and fault triggering.
Page 127: Group 3.10: Automatic Reset
0 = No 1 = Yes Autoreset permitted? Autoreset: Unit over- P3.10.10 0 = No temperature 1 = Yes Autoreset permitted? Autoreset: Motor over- P3.10.11 0 = No temperature 1 = Yes 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 128: Group 3.11: Application Settings
3.3.25 Group 3.12: Timer functions The time functions (Time Channels) in the Vacon 100 give you the possibility to program func- tions to be controlled by the internal RTC (Real Time Clock). Practically every function that can be controlled by a digital input can also be controlled by a Time Channel. Instead of having an external PLC controlling a digital input you can program the "closed"...
Page 129 From Day: Monday To Day: Friday Timers Timers can be used to set a Time Channel active during a certain time by a command from a digital input (or a Time Channel). 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 130 • 127 Vacon 100 Application Remaining time Time Activation Duration 9137.emf Figure 28. Activation signal comes from a digital input or " a virtual digital input" such as a Time channel. The Timer counts down from falling edge. The below parameters will set the Timer active when Digital Input 1 on Slot A is closed and keep it active for 30s after it is opened.
Page 131 Control signal 1 A P3.5.1.1: : Time Channel 1 Figure 29. Final configuration where Time channel 1 is used as control signal for start com- mand instead of a digital input. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 132 • 129 Vacon 100 Application 3.3.25.1 Interval 1 Table 77. Timer functions, Interval 1 Code Parameter Unit Default Description P3.12.1.1 ON time 00:00:00 23:59:59 hh:mm:ss 00:00:00 1464 ON time P3.12.1.2 OFF time 00:00:00 23:59:59 hh:mm:ss 00:00:00 1465 OFF time Days of week when active.
Page 133 Timer functions parameter group. Select affected time channel (1-3) Checkbox selection: P3.12.6.3 Assign to channel 1490 B0 = Time channel 1 B1 = Time channel 2 B2 = Time channel 3 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 134: Group 3.13: Pid-Controller 1
Table 85. PID controller 1 basic settings Code Parameter Unit Default Description If the value of the parameter is set to 100% a change of P3.13.1.1 PID gain 0.00 1000.00 100.00 10% in the error value causes the controller output to change by 10%.
Page 135 If the feedback stays within the dead band area for a pre- P3.13.1.10 Dead band delay 0.00 320.00 0.00 1057 defined time, the output is locked. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 136 30 = Block 8 Out 31 = Block 9 Out 32 = Block 10 Out AI’s and ProcessDataIn are handled as percent (0.00- 100.00%) and scaled accord- ing to Setpoint minimum and maximum. NOTE: ProcessDataIn sig- nals use 2 decimals.
Page 137 7=MIN (Source 1, Source 2) 8=MAX (Source 1, Source 2) 9=MEAN (Source 1, Source 2) Used e.g. with selection 2 in P3.13.3.2 Feedback function gain -1000.0 1000.0 100.0 1058 Feedback function 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 138 The feedforward part does not use any feedback measurements of the actual controlled process value (water level in the example on page 193). Vacon feedfor- Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205...
Page 139 Uses selected process units. P3.13.5.4 Sleep frequency limit 2 0.00 320.00 0.00 1075 See P3.13.5.1. P3.13.5.5 Sleep delay 2 3000 1076 See P3.13.5.2. P3.13.5.6 Wake-up level 2 Varies 0.0000 1077 See P3.13.5.3. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 140 • 137 Vacon 100 Application 3.3.26.6 Feedback supervision PID Feedback value Feedback supervision is used to control that the (process actual value) stays within predefined limits. With this function you can e.g. detect a major pipe burst and stop unnecessary flooding.
Page 141 ‘0’ is set) 0 = No action 1 = Alarm PID Soft Fill timeout P3.13.8.5 2 = Fault (Stop according to response stop mode) 3 = Fault (Stop by coasting) 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 142 • 139 Vacon 100 Application 3.3.26.9 Input pressure supervision Input pressure supervision function is used to supervise that there is enough water in the inlet of the pump, to prevent the pump from sucking air or causing suction cavitation. This function requires a pressure sensor to be installed on the pump inlet, see 30.
Page 143 Fault (Fault ID 1409) will be launched if supervision sig- P3.13.9.8 Supervision fault level Varies Varies Varies Varies 1692 nal stays below the fault level longer than the time defined by parameter P3.13.9.9. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 144 • 141 Vacon 100 Application Table 93. Input pressure supervision parameters Code Parameter Unit Default Description Delay time to launch the Input pressure super- vision alarm fault P3.13.9.9 Supervision fault delay 0.00 60.00 5.00 1693 the supervision signal stays...
Page 145 Varies 10.0 1710 quency Frost Protection function is activated Monitoring value for mea- Frost temperature sured temperature signal in V3.13.10.7 Varies Varies °C/°F 1711 monitoring Frost Protection function. Scaling value: 0.1 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 146: Group 3.14: External Pid-Controller
• 143 Vacon 100 Application 3.3.27 Group 3.14: External PID-controller 3.3.27.1 Basic settings For more detailed information, see chapter 3.3.26. Table 95. Basic settings for external PID-controller Code Parameter Unit Default Description 0 = Disabled P3.14.1.1 Enable external PID...
Page 147 -50..200 C Minimum value at analogue P3.14.2.6 Setpoint 1 minimum -200.00 200.00 0.00 1644 signal minimum. Maximum value at analogue P3.14.2.7 Setpoint 1 maximum -200.00 200.00 100.00 1645 signal maximum. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 148 • 145 Vacon 100 Application Table 96. External PID-controller, setpoints Setpoint source 2 P3.14.2.8 1646 See P3.14.2.5. selection Minimum value at analogue P3.14.2.9 Setpoint 2 minimum -200.00 200.00 0.00 1647 signal minimum. Maximum value at analogue P3.14.2.10 Setpoint 2 maximum -200.00...
Page 149: Group 3.15: Multi-Pump
P3.15.9 Bandwidth delay 3600 1098 pass before pumps are added or removed. DigIN FALSE = Not active P3.15.10 Motor 1 interlock Varies Varies Slot0.1 TRUE = Active 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 150: Group 3.16: Maintenance Counters
. The pressure might even rise too fast for the PID controller to react. The Overpressure supervision is used to prevent the pipes from bursting by quickly stopping the running of auxiliary motors in the Multi-Pump system. Table 100. Overpressure supervision parameters Code Parameter...
Page 151: Group 3.17: Fire Mode
Fire Mode -function without voiding the warranty. For more information and a more detailed description of this function, see 203. Table 102. Fire mode parameters Code Parameter Unit Default Description 1002 = Enabled P3.17.1 Fire Mode password 9999 1599 1234 = Test mode 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 152 • 149 Vacon 100 Application Table 102. Fire mode parameters Selection of reference source when Fire Mode is active. This enables selection of e.g. AI1 or PID controller as reference source also while operating in Fire Mode. 0 = Fire Mode frequency...
Page 153: Group 3.18: Motor Preheat Parameters
4 = Temperature Input 4 P3.18.5 1045 perature 5 = Temperature Input 5 6 = Temperature Input 6 NOTE! This parameter is not available if temperature measurement option board is not installed. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 154: Group 3.20: Mechanical Brake
• 151 Vacon 100 Application 3.3.32 Group 3.20: Mechanical brake Mechanical brake control is used to control an external mechanical brake by a digital output signal. Brake open/close command can be selected as a function of the digital output. The sta- tus of the mechanical brake can also be supervised if a brake feedback signal is connected to one of the drive’s digital inputs and the supervision is enabled.
Page 155: Group 3.21: Pump Control
Auto- cleaning cycle Cleaning acceleration Motor acceleration time P3.21.1.8 300.0 1721 time when Auto-cleaning is active Cleaning deceleration Motor deceleration time P3.21.1.9 300.0 1722 time when Auto-cleaning is active 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 156 • 153 Vacon 100 Application 3.3.33.2 Jockey pump Jockey pump is a smaller pump used to keep up the pressure in the pipeline e.g. during night time when the main pump is in sleep mode. Table 106. Jockey pump parameters...
Page 157: Additional Parameter Information
• 154 Additional parameter information Due to its user-friendliness and simplicity of use, the most parameters of the Vacon 100 Appli- cation only require a basic description which is given in the parameter tables in chapter 3.3.13. In this chapter, you will find additional information on certain most advanced parameters of the Vacon 100 Application.
Page 158 • 155 Vacon 100 Application Table 109. Selection Selection name Description number Induction motor (IM) Select if an induction motor is used. Permanent Magnet Motor (PM) Select if a permanent magnet motor is used. When this parameter is changed, parameters P3.1.4.2 and P3.1.4.3 will be automatically ini- tialized according to the selected motor type.
Page 159 In dynamic drooping the drooping time is set and the load is momentarily drooped by tak- ing energy from the system inertia instead and which reduces current torque spikes at high instant load changes. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 160 E.g. if load drooping is set to 10% for a motor with a nominal frequency of 50 Hz and the motor is loaded with nominal load (100 % of torque) the output frequency is allowed to decrease 5 Hz from the frequency reference.
Page 161 ((P3.1.4.6) to the field weakening point (FWP) voltage (P3.1.4.3) at FWP frequency (P3.1.4.2) This default setting should be used if there is no special need for another setting. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 162 • 159 Vacon 100 Application Table 112. Selection Selection name Description number Squared The voltage of the motor changes from zero point voltage (P3.1.4.6) following a squared curve form from zero to the field weakening point (P3.1.4.2) The motor runs undermagnetised below the field weakening point and produces less torque.
Page 163 Even with linear U/f curve, the torque boost has an affect but the best result will be achieved after the identification run when programmable U/f curve is activated. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 164 • 161 Vacon 100 Application P3.1.4.12.1 I/ F START If the function is activated, the drive is set to current control mode and a constant current de- fined by P3.1.4.11.3 is fed to the motor until the drive output frequency exceeds the level de- fined with P3.1.4.11.2.
Page 165 Dr ive can be r estar ted by pr essing star t button on keypad, as long as the Run signal is kept continuously active from the original source 9144.emf Figure 37. I/O A Start/Stop logic, block diagram 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 166 • 163 Vacon 100 Application Table 114. Selection Selection name Note number CS1: Forward The functions take place when the contacts are closed. CS2: Backward Output frequency Set frequency 0 Hz Set frequency Run enable Ctrl signal 1 Ctrl signal 2...
Page 167 Run enable signal is set to FALSE, which drops CS2 inactivates causing the frequency to drop to the frequency to 0. The run enable signal is con- figured with parameter 3.5.1.15. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 168 • 165 Vacon 100 Application Table 118. Selection Selection name Note number CS1: Forward (edge) Shall be used to exclude the possibility of an unintentional start. CS2: Backward (edge) The Start/Stop contact must be opened before the motor can be restarted.
Page 169 CS1 activates causing the output frequency to The attempt to start the drive through pushing rise again. The motor runs forward because CS2 the Start button is not successful because CS1 is is inactive. inactive. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 170 • 167 Vacon 100 Application Table 122. Selection Selection name Note number CS1: Start (edge) Shall be used to exclude the possibility of an unintentional start. CS2: Reverse The Start/Stop contact must be opened before the motor can be restarted.
Page 171 Other preset frequencies 1 to 7 are selected as reference by dedicating digital inputs for parameters P3.3.3.10, P3.3.3.11 and/or P3.3.3.12. Combinations of active digital inputs determine the used preset frequency according to Table 126 below. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 172 • 169 Vacon 100 Application The values of the preset frequencies are automatically limited between the minimum and maximum frequencies (P3.3.1.1 and P3.3.1.2). See table below: Table 125. Required action Activated frequency Choose value 1 for parameter Preset frequency 0 P3.3.1.5...
Page 173 Motor potentiometer frequency reference is set to zero only in a powerdown situation. Frequency Reference Frequency Motor potentiometer ramp time Frequency Time [s] Motor potentiometer Motor potentiometer DOWN 9122.emf Figure 44. Motor potentiometer parameters 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 174 • 171 Vacon 100 Application P3.3.5.1 J OYSTICK SIGNAL SELECTION P3.3.5.2 J OYSTICK DEAD ZONE P3.3.5.3 J OYSTICK SLEEP DELAY When the joystick control is turned from reverse to forward, the output frequency falls linearly to the selected minimum frequency (joystick in middle position) and stays there until the joy- Joystick dead zone stick is turned towards the forward command.
Page 175 Setting value 0.0% gives a linear ramp shape which causes acceleration and deceleration to act immediately to the changes in the reference signal. Setting value 1.0…100.0% for this parameter produces an S-shaped acceleration/deceleration. The acceleration time is determined with parameters P3.4.1.2 and P3.4.1.3. See 46.
Page 176 • 173 Vacon 100 Application is changed. [Hz] ID103, ID104 ID500 ID500 9128.emf Figure 46.Acceleration/Deceleration (S-shaped) P3.4.5.1 F LUX BRAKING Instead of DC braking, flux braking is a useful way to raise the braking capacity in cases where additional brake resistors are not needed.
Page 177 Selection Selection name Description number 0…10 V/0…20 mA Analogue input signal range 0…10V or 0…20mA (depending on dip switch settings on the control board). Input signal used 0…100 %. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 178 Figure 48. Analogue input signal range, selection ‘0’ Selection Selection name Description number 2…10 V/4…20 mA Analogue input signal range 2…10V or 4…20mA (depending on dip switch settings on the con- trol board). Input signal used 20…100 %. Frequency reference [Hz] Max freq reference 9245.emf Analog input...
Page 179 100% to the Maximum frequency reference. Frequency Reference [Hz] Max Freq Reference 9247.emf Analog Input Min Freq Reference Signal [%] 100 % 0 mA 10 mA 20 mA Figure 51. AI signal inversion, selection ‘0’ 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 180 Selection Selection name Description number Inverted Signal inverted. The analogue input signal value 0% corresponds to the Maximum frequency ref- erence and the analogue input signal value 100% to the Minimum frequency reference. Frequency reference [Hz] Max freq reference 9248.emf...
Page 181 Maintenance counter has reached the alarm limit defined alarm with parameter P3.16.2. See chapter 3.3.29. Maintenance Counter 1 Maintenance counter has reached the alarm limit defined Fault with parameter P3.16.3. See chapter 3.3.29. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 182 Test 0% (Not used) Analogue output is forced either to 0% or 20% depending on parameter P3.5.4.1.3. TEST 100% Analogue output is forced to 100% signal (10V / 20mA). Output frequency Actual output frequency from zero to Maximum frequency reference.
Page 183 Fieldbus Process Data In 8 Fieldbus Process Data In 8 from 0…10000 (corresponding 0…100.00%). Block 1 Out Output of programmable Block 1 from 0…10000 (correspond- ing 0…100,00%). See parameter menu M3.19 Block Program- ming. Block 2 Out Output of programmable Block 2 from 0…10000 (correspond- ing 0…100,00%).
Page 184 Selection name Description Block 8 Out Output of programmable Block 8 from 0…10000 (correspond- ing 0…100,00%). See parameter menu M3.19 Block Program- ming Block 9 Out Output of programmable Block 9 from 0…10000 (correspond- ing 0…100,00%). See parameter menu M3.19 Block Program-...
Page 185 The is multiplied with the value of param- Ramp acceleration/deceleration time eters P3.4.1.2/P3.4.1.3 ( ). For example the value 0.1 makes the acceleration/deceleration time ten times shorter. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 186 • 183 Vacon 100 Application Output Frequency [Hz] High Lim Ramp Time Ramp Time Factor = 0.3 Factor = 2.5 Low Lim Time 9211.emf Figure 55. Ramp time factor P3.9.1.2 R ESPONSE TO EXTERNAL FAULT An alarm message or a fault action and message is generated by an external fault external fault signal in one of the programmable digital inputs (DI3 by default) using parameters P3.5.1.11 and P3.5.1.12.
Page 187 If the drive is in stop stage the time constant is internally increased to three times the set pa- rameter value. The cooling in stop stage is based on convection and the time constant is in- creased. See 58. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 188 • 185 Vacon 100 Application Current 100% T = Motor thermal time constant Figure 57. Motor thermal time constant P3.9.2.5 M OTOR THERMAL LOADABILITY Setting value to 130% means that the nominal temperature will be reached with 130% of motor nominal current.
Page 189 This parameter gives the value for the minimum torque allowed when the output frequency is above the field weakening point. See 60. Motor nominal current ) this parameter is automatically re- If you change parameter P3.1.1.4 ( stored to the default value. See 120. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 190 • 187 Vacon 100 Application Torque Par. ID714 Par. ID715 Underload area Fieldweakening 5 Hz point 9131.emf Figure 60. Setting of minimum load P3.9.4.4 U NDERLOAD PROTECTION IME LIMIT This time can be set between 2.0 and 600.0 s.
Page 191 ”Quick Stop Deceleration Time” Drive stopped Drive forced to ”Not Ready” mode and alarm fault trigged according to ”Quick Stop Fault Response” Quick Stop Activated 9124.emf Figure 62. Quick stop logic 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 192 • 189 Vacon 100 Application P3.9.8.1 NALOQUE INPUT LOW PROTECTION This parameter defines if the AI Low Protection is used or not. AI Low protection is used to detect analog input signal failures if the input signal used as fre- quency reference or torque reference or PID/ExtPID controllers are configured to use analog input signals.
Page 193 The PID controller output is locked if the actual value stays within the deadband area around the reference for a predefined time. This function will prevent unnecessary movement and wear on actuators, e.g. valves. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 194 • 191 Vacon 100 Application Dead band (ID1056) Reference Actual value Dead band delay (ID1057) Output locked 9097.emf Figure 64. Dead band P3.13.5.1 S LEEP FREQUENCY LIMIT P3.13.5.2 S LEEP DELAY P3.13.5.3 W UP LEVEL This function will put the drive into sleep mode if the frequency stays below the sleep limit for a longer time than that set with the Sleep Delay (P3.13.5.2).
Page 195 The feedforward part does not use any feedback measurements of the actual controlled process value (water level in the example on page 193). Vacon feedfor- ward control uses other measurements which are indirectly affecting the controlled process value.
Page 196 • 193 Vacon 100 Application Level ref Outflow control Level control 9099.emf Figure 66. Feedforward control P3.13.6.1 ENABLE FEEDBACK SUPERVISION These parameters define the range within which the PID Feedback signal value is supposed to stay in a normal situation. If the PID Feedback signal goes above or below the defined super-...
Page 197 In this case, the flow is estimated by the output frequency and the setpoint is linearly increased with the flow as in the figure below. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 198 • 195 Vacon 100 Application Setpoint Setpoint + Max compensation Setpoint Min Freq and Flow Max Freq and Flow Pressure No flow Pipe length Position 1 Position 2 9102.emf Figure 69. Enable setpoint 1 for pressure loss compensation Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205...
Page 199 (according to the set Soft Fill timeout response (P3.9.1.9)). Reference Actual value Soft fill level Frequency Soft fill frequency 9105.emf Soft fill mode Regulating mode Figure 70. Soft fill function 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 200 • 197 Vacon 100 Application MULTI-PUMP USE A motor/motors are connected/disconnected if the PID controller is not able to keep the pro- cess value or feedback within the defined bandwith around the setpoint. Criteria for connecting/adding motors (also see 71): •...
Page 201 If motor 3 is taken into use again (changing the value of parameter P3.5.1.36 to TRUE) the sys- tem runs on without stopping and motor 3 is placed last in the sequence: 1->2->4->5->3 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 202 • 199 Vacon 100 Application AC drive ID428 = TRUE New starting order of motors 9195.emf Figure 74. Interlock logic 3 As soon as the system is stopped or goes to sleep mode for the next time, the sequence is up- dated to its original order.
Page 203 76 below. Every motor is controlled with one relay but the contactor logic takes care that the first con- nected motor is always connected to the drive and next to the mains. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 204 • 201 Vacon 100 Application Mains K1.1 K2.1 K3.1 Motor 1 Motor 2 Motor 3 Motor 1 control Motor 2 control Motor 3 control from relay from relay from relay K1.1 K2.1 K3.1 K1.1 K2.1 K3.1 9148.emf Figure 76.
Page 205 See 77. The Overpressure supervision function will monitor the PID Controller feedback signal and stop all auxiliary pumps immediately if the signal exceeds the overpressure level defined . 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 206 • 203 Vacon 100 Application Pressure PID Feedback Superv. (ID21) Alarm Level ID1699 PID Setpoint ID167 Motor 2 Motor 3 9133.emf Figure 77.Overpressure supervision P3.17.1 F ODE PASSWORD Choose here the operation mode of the Fire mode function. Selection...
Page 207 Temperature limit (heat- Motor preheat function is activated if the drive is in Stop sink) state and the temperature of the drive’s heatsink goes below the temperature limit defined by parameter P3.18.2 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 208: Tel. +358 (0) 201 2121 • Fax +358 (0)201 212
• 205 Vacon 100 Application Selection Selection name Description Temperature limit (mea- Motor preheat function is activated if the drive is in Stop sured motor temperature) mode and the (measured) motor temperature goes below the temperature limit defined by parameter P3.18.2...
Page 209 Brake mechanical delay The drive’s output frequency will be held at this level until the elapsed and the correct brake feedback signal is received. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 210 • 207 Vacon 100 Application P3.20.4 B RAKE CLOSING FREQUENCY LIMIT The output frequency limit to close the mechanical brake when the drive is stopping and the output frequency is approaching zero. This parameter is used for both positive and negative di- rections.
Page 211 Output Frequency Cleaning Forward Time Cleaning Forward Frequency Zero Frequency Cleaning Reverse Frequency Cleaning Reverse Time Cycle 1 Cycle 2 Cleaning Cycles Cleaning Function Cleaning Activation 9139.emf Figure 82. Auto-cleaning functionality 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 212 • 209 Vacon 100 Application P3.21.2.1 J OCKEY FUNCTION Jockey pump function is used to control a smaller jockey pump by a digital output signal. Jock- ey pump can be used if a PID Controller is used for controlling the main pump. This function has three operation modes: Table 134.
Page 213: Counters
Defines the time to start the priming pump before the main pump is started. 3.4.1 Counters Vacon 100 drive has different counters based on the drive operating time and energy consump- tion. Some of the counters are measuring total values and some counters can be reset by the user.
Page 214 • 211 Vacon 100 Application ID 1757 Operating Time Counter (minutes) ID 1758 Operating Time Counter (seconds) Example: Operating Time Counter 1a 143d 02:21’ value ‘ is read from the Fieldbus: ID1754: 1 (years) ID1755: 143 (days) ID1756: 2 (hours)
Page 215 (see example below). Energy Counter format and unit can be monitored by ID2303 Energy Counter Format and ID2305 Energy Counter unit. Example: 0.001 kWh 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 216 42 = 4 number of digits, 2 fractional digits 43 = 4 number of digits, 3 fractional digits Example: 0.001 kWh (Format = 43) 100.0 kWh (Format = 41) 10.00 MWh (Format = 42) ID2305 Energy Counter Unit Energy Counter unit...
Page 217 M4 Diagnostics –menu. In case of Fieldbus, Energy Trip Counter can be reset by writing rising edge (0 => 1) to ID2312 Energy Trip Counter Reset. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 218: Fault Tracing
• 215 Vacon 100 Application Fault tracing When an unusual operating condition is detected by the AC drive control diagnostics, the drive initiates a notification visible, for example, on the keypad. The keypad will show the code, the name and a short description of the fault or alarm.
Page 219 Fault old 871061s Date 7.12.2009   Device removed Fault history Time 04:46:33 ( 39 ) Info old 862537s Operating time 862537s Source1 Source2 Source3 The displays on the Text keypad: 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 220: Fault Codes
• 217 Vacon 100 Application 3.5.3 Fault codes Fault Fault Fault name Possible cause Remedy code Overcurrent Check loading. AC drive has detected too high a cur- (hardware fault) Check motor. rent (>4*I ) in the motor cable: Check cables and con- •...
Page 221 System software and application are not compatible. Load factory default set- tings. Resource overload. Download and update Parameter loading, restoring or saving with the latest software failure. available on Vacon web- site. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 222 • 219 Vacon 100 Application Fault Fault Fault name Possible cause Remedy code In case of temporary supply voltage break DC-link voltage is under the voltage reset the fault and limits defined. restart the AC drive. • too low a supply voltage Check the supply volt- •...
Page 223 AC drive. drive, has been loaded to drive. Reset the fault. Check Atex thermistor has detected the over- Atex thermistor thermistor and its con- temperature nections. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 224 • 221 Vacon 100 Application Fault Fault Fault name Possible cause Remedy code Safe Off signal A does not allow AC Reset the fault and Safe Off drive to be set to READY state restart the AC drive. Check the signals from...
Page 225 Device removed Same as ID380 but refers to Slot E Device no longer avail- Unknown device connected (power able. If the fault reoccurs Device unknown unit/option board) contact your nearest dis- tributor. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 226 • 223 Vacon 100 Application Fault Fault Fault name Possible cause Remedy code Check parameter set- tings. Check actual amount and flow of cooling air. Check ambient tempera- Calculated IGBT temperature is too ture. high. IGBT tempera- Check heatsink for dust.
Page 227 3.4.22.5. Check the installation, PC communica- The data connection between the PC cable and terminals 1065 tion fault and AC drive is broken between the PC and the AC drive. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 228 • 225 Vacon 100 Application Fault Fault Fault name Possible cause Remedy code Thermistor input Check motor cooling and 1366 1 fault load. Check thermistor con- Thermistor input 1466 nection 2 fault The thermistor input has detected an If thermistor input is not...
Page 229 (P3.9.6.5) has reached the fault limit (P3.9.6.7). Unsupported application used. Change the application Unsupported Unsupported option board or slot used. Remove the option board Table 135. Fault codes and descriptions 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
Page 230 Find your nearest Vacon office on the Internet at: www.vacon.com Document ID: Manual authoring: documentation@vacon.com Order code: Vacon Plc. Runsorintie 7 65380 Vaasa Finland Subject to change without prior notice © 2012 Vacon Plc. Rev. E...

Vacon 100 Applications Manual

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