Vacon 100 Installation Manual
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Vacon 100 Installation Manual

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vacon 100
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vacon 100 flow
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ac drives
installation manual
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com

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  • Page 1 100 ® vacon 100 flow ® ac drives installation manual Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 2 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 3: Table Of Contents

    • 1 TABLE OF CONTENTS Document: DPD00873D Order code: DOC-INS04123+DLUK Rev. D Version release date: 7.11.12 Approvals ......................3 EC Declaration of conformity ..................... 3 UL approval ........................3 C-tick approval ........................3 Safety ....................... 5 Danger ..........................5 Warnings ..........................
  • Page 4 9.1.2 Mains voltage 380-500 V ....................94 9.1.3 Definitions of overloadability ................... 95 Vacon 100 FLOW - technical data ..................96 9.2.1 Technical information on control connections ..............99 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 5: Approvals

    Approvals vacon • 3 PPROVALS Approvals granted to this Vacon product are listed on the following pages. EC Declaration of conformity Find the EC Declaration of Conformity on the next page. UL approval cULus approval file number E171278. C-tick approval C-tick approval file number N16307.
  • Page 6 Manufacturer's name: Vacon Oyj Manufacturer's address: P.O.Box 25 hereby declare that the product Product name: Vacon 100 AC drive Model designation: Vacon 0100-3L-0003-5...0310-5 Vacon 0100-3L-0003-2...0310-2 has been designed and manufactured in accordance with the following standards: Safety: EN 61800-5-1 (2007)

  • Page 7: Safety

    Safety vacon • 5 AFETY This manual contains clearly marked cautions and warnings which are intended for your per- sonal safety and to avoid any unintentional damage to the product or connected appliances. Please read the information included in cautions and warnings carefully.

  • Page 8: Warnings

    (EN 60204-1). 13006.emf Only spare parts delivered by Vacon can be used. 13006.emf At power-up, power brake or fault reset the motor will start immediately if the start signal is active, unless the pulse control for Start/Stop logic has been selected.

  • Page 9: Earthing And Earth Fault Protection

    Safety vacon • 7 Earthing and earth fault protection CAUTION! 13006.emf The AC drive must always be earthed with an earthing conductor connected to the earthing ter- minal marked with The touch current of the drive exceeds 3.5 mA AC. According to EN 61800-5-1, one or more of...

  • Page 10: Electro-Magnetic Compatibility (Emc)

    • 8 Safety Do not perform any voltage withstand tests on any part of the AC drive. There is a certain procedure according to which the tests shall be performed. Ignoring this 13006.emf procedure may result in damaged product.

  • Page 11: Receipt Of Delivery

    Batch ID Vacon order number Vacon type designation code Serial number Supply voltage Rated output current IP class Customer’s order number Application code 9112.emf Figure 1. Vacon package label Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 12: Type Designation Code

    Receipt of delivery Type designation code Vacon type designation code is formed of a nine-segment code and optional +codes. Each seg- ment of the type designation code uniquely corresponds to the product and options you have ordered. The code is of the following format:...

  • Page 13: Unpacking And Lifting The Ac Drive

    Receipt of delivery vacon • 11 Unpacking and lifting the AC drive The weights of the AC drives vary greatly according to the size. You may need to use a piece of special lifting equipment to move the drive from its package. Note the weights of each individ- ual frame size in Table below.
  • Page 14 • 12 Receipt of delivery Vacon 100 AC drives have undergone scrupulous tests and quality checks at the factory before they are delivered to the customer. However, after unpacking the product, check that no signs of transport damages are to be found on the product and that the delivery is complete.

  • Page 15: Accessories

    IP54: Cable grommet, hole diameter 25.3 mm Cable run-through sealing Cable grommet, hole diameter 33.0 mm Cable run-through sealing NOTE! Dynamic braking and brake resistor is not supported in Vacon 100 FLOW. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 16: Frame Mr6

    Cable grommet, hole diameter 40.3 mm Cable run-through sealing IP54: Cable grommet, hole diameter 25.3 mm Cable run-through sealing NOTE! Dynamic braking and brake resistor is not supported in Vacon 100 FLOW. 3.3.4 Frame MR7 Table 7. Contents of accessories bag, MR7...

  • Page 17: Frame Mr9

    Receipt of delivery vacon • 15 Table 8. Contents of accessories bag, MR8 Item Quantity Purpose Control cable grounding lamella Control cable grounding Cable lugs KP40 Clamping power cables Cable insulator Avoiding contact between cables Cable grommet, hole diameter 25.3 mm...

  • Page 18: Product Modified' Sticker

    • 16 Receipt of delivery ‘Product modified’ sticker Product modified In the Accessories bag included in the delivery you will find a silver sticker. The purpose of the sticker is to notify the service personnel about the modifications made in the AC drive.

  • Page 19: Mounting

    The AC drive shall be fixed with the screws and other possible components included in the de- livery. Dimensions 4.1.1 Wall mount IP21 Ø7 Ø13 Ø25 IP54 Ø25 9080.emf Figure 4. Vacon AC drive dimensions, MR4, wall mount Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 20 IP21 IP54 Ø33 Ø25 Ø33 Ø25 9081.emf Ø7 100* *Optional mounting holes (for NX replacement) Figure 5. Vacon AC drive dimensions, MR5, wall mount IP21 Ø40 Ø33 Ø40 Ø9 Ø 15,5 Ø25 Ø25 IP54 9082.emf Ø9 Figure 6. Vacon AC drive dimensions, MR6, wall mount...
  • Page 21 Mounting vacon • 19 Ø9 IP21 Ø20 Ø16 Ø51 IP54 Ø25 Ø50 9083.emf Figure 7. Vacon AC drive dimensions, MR7, wall mount Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 22 • 20 Mounting Ø 22 9084.emf Figure 8. Vacon AC drive dimensions, MR8 IP21 and IP54 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 23 Mounting vacon • 21 10.8 15.1 9227.emf Figure 9. Vacon AC drive dimensions, MR8 IP00 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 24 • 22 Mounting 27,5 1122 1150 9085.emf Figure 10. Vacon AC drive dimensions, MR9 IP21 and IP54 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 25 Mounting vacon • 23 16,5 840,5 Optional main connector cover for cabinet installations 9114.emf Figure 11. Vacon AC drive dimensions, MR9 IP00 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 26: Flange Mount

    • 24 Mounting 4.1.2 Flange mount flange The AC drive can also be recessed into the cabinet wall or similar surface. A special mount option is available for this purpose. For an example of a flange-mounted drive, see Figure 12. Note the IP classes of different sections in figure below.
  • Page 27 Mounting vacon • 25 4.1.2.1 Flange mount - Frames MR4 to MR9 Figure 19. presents the dimensions of the opening and drive outline with flange. Figures 13. - 18. present dimensions of the drives with the flange mount option. 152,0...
  • Page 28 • 26 Mounting 145,0 11,5 72,2 12,0 145,0 169,0 214,0 144,0 150,0 11132.emf Figure 14. MR5, flange mount, dimensions Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 29 Mounting vacon • 27 115,5 196,0 12,0 72,2 106,0 123,0 18,0 184,0 220,0 229,0 201,0 195,0 11133.emf Figure 15. MR6, flange mount, dimensions Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 30 • 28 Mounting 271,0 72,3 110,4 148,8 230,0 11135.emf Figure 16. MR7, flange mount, dimensions Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 31 Mounting vacon • 29 26,0 89,6 19,4 82,5 852,6 101,8 424,7 898,0 GND M8 109,5 11131.emf Figure 17. MR8, flange mount, dimensions Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 32 • 30 Mounting 163,0 1039,0 85,0 300,0 75,0 300,0 10,5 10,5 101,8 397,5 1060,0 108,5 11130.emf Figure 18. MR9, flange mount, dimensions Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 33 Mounting vacon • 31 Opening outline Drive outline 11136.emf Figure 19. Flange mount cutout dimensions for MR4 to MR9 Table 10: Flange mount cutout dimensions for MR4 to MR9 Frame 1060 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 34 • 32 Mounting Drive Gasket tape ( ) Opening outline ( ) 9254.emf Figure 20. Sealing of the cutout for MR8 and MR9 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 35: Cooling

    Mounting vacon • 33 Cooling The AC drives produce heat in operation and are cooled down by air circulated by a fan. Enough free space shall therefore be left around the AC drive to ensure sufficient air circulation and cooling. Different acts of maintenance also require certain amount of free space.
  • Page 36 • 34 Mounting Note that if several units are mounted above each other the required free space equals C + D (see Figure 22.). Moreover, the outlet air used for cool- ing by the lower unit must be directed away from the air intake of the upper unit by means of e.g.

  • Page 37: Power Cabling

    Power cabling vacon • 35 OWER CABLING The mains cables are connected to terminals L1, L2 and L3 and the motor cables to terminals marked with U, V and W. See principal connection diagram in Figure 23. See also Table 13 for the cable recommmendations for different EMC levels.
  • Page 38 • 36 Power cabling Table 13: Cable types required to meet standards EMC levels Cable type environment 2nd environment Category C2 Category C3 Level C4 Mains cable Motor cable Control cable 1 = Power cable intended for fixed installation and the specific mains voltage. Shielded cable not required.

  • Page 39: Ul Standards On Cabling

    To meet the UL (Underwriters Laboratories) regulations, use a UL-approved copper cable with a minium heat-resistance +60/75 °C. Use Class 1 wire only. The units are suitable for use on a circuit capable of delivering not more than 100,000 rms sym- metrical amperes, 600 V maximum.
  • Page 40 Consult the factory about faster fuses. The ma- nufacturer offers recommendations also for high speed J (UL & CSA ), aR (UL recognized, IEC 60269-4) and gS (IEC 60269-4) fuse ranges. Table 14. Cable and fuse sizes for Vacon 100 Terminal cable size Mains, motor...
  • Page 41 For the correction factors for each temperature, see International Standard IEC60364-5-52. NOTE! Dynamic braking and brake resistor is not supported in Vacon 100 FLOW. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 42 Check that the fuse operating time is less than 0.4 seconds. Operating time depends on used fuse type and impedance of the supply circuit. Consult the factory about faster fuses. Vacon of- fers recommendations also for high speed J (UL & CSA ), aR (UL recognized, IEC 60269-4) and gS (IEC 60269-4) fuse ranges.
  • Page 43 UL508C. For the correction factors for each temperature, see the instructions of standard Underwriters’ Laborato- ries UL508C. NOTE! Dynamic braking and brake resistor is not supported in Vacon 100 FLOW. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 44: Brake Resistor Cables

    • The given distances also apply between the motor cables and signal cables of other sys- tems. • The maximum lengths of motor cables (shielded) are 100 m (MR4), 150 m (MR5 and MR6) and 200 m (MR7 to MR9).

  • Page 45: Frames Mr4 To Mr7

    Figure 25. Stripping of cables Table 16. Cables stripping lengths [mm] Frame Leave as short as pos- sible NOTE! Dynamic braking and brake resistor is not supported in Vacon 100 FLOW. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 46 • 44 Power cabling Open the cover of the AC drive. M4x55 9174.emf Figure 26. Opening cover Remove the screws of the cable protection plate. Do not open the cover of the power unit! M4x8 9228.emf Figure 27. Removing screws...
  • Page 47 Power cabling vacon • 45 Insert the cable grommets (included in the delivery) in the openings of the cable entry plate (included) as shown in the picture ( icture EU version). 9017.emf Figure 28. Examples of cable entry plates with grommets, IP21 •...
  • Page 48 • 46 Power cabling 9071.emf Figure 29. Grommet cutting and sealing Detach the cable clamps and the grounding clamps (Figure 30) and place the cable entry plate with the cables in the groove on the AC drive frame (Figure 31).
  • Page 49 Power cabling vacon • 47 9232.emf Figure 31. Cable entry plate and cables Connect the stripped cables (see Figure 25 and Table ) as shown in Figure 32. • Expose the shield of all three cables in order to make a 360-degree con- nection with the cable clamp (1).
  • Page 50 • 48 Power cabling Tightening torques of cable terminals: Table 17. Tightening torques of terminals Tightening torque Tightening torque Tightening torque, [Nm]/[lb-in.] [Nm]/[lb-in.] [Nm]/[lb-in.] Power and motor EMC grounding Frame Type Grounding terminals terminals clamps [Nm] lb-in. [Nm] lb-in.

  • Page 51: Frames Mr8 And Mr9

    Figure 34. Re-mounting of cover components 5.3.2 Frames MR8 and MR9 Strip the motor, mains and brake resistor cables as advised below. NOTE! Dynamic braking and brake resistor is not supported in Vacon 100 FLOW. Earth conductor Earth conductor MAINS MOTOR Figure 35.
  • Page 52 • 50 Power cabling Table 18. Cables stripping lengths [mm] Frame Leave as short as possible MR9 only: Remove the main cover of the AC drive. M4 x 10 9046.emf Figure 36. Removing main cover (MR9) Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 53 Power cabling vacon • 51 Remove the cable cover (1) and the cable fitting plate (2). M4x8 M4 x 8 9029.emf 9039.emf Figure 37. Removing cable cover and cable fitting plate (MR8). M4 x 8 M5 x 10 9041.emf Figure 38. Removing cable cover and cable fitting plate (MR9).
  • Page 54 • 52 Power cabling MR9 only: Loosen the screws and remove the sealing plate. M4x8 9048.emf Figure 39.Removing sealing plate (MR9) Remove the EMC shield plate. M4x8 Wing nut 9026.emf Figure 40. Removing EMC shield plate, left: MR8, right: MR9...
  • Page 55 Power cabling vacon • 53 Locate the terminals. OBSERVE the exceptional placement of motor cable termi- nals especially in frame MR8! L1 L2 L3 DC- R+ R- L1 L2 L3 DC- DC+ U V W 9027.emf Figure 41.Power terminals, left: MR8, right: MR9 Cut the rubber grommets open to slide the cables through.
  • Page 56 • 54 Power cabling Place the grommet with the cable so that the frame end plate fits in the groove on the grommet, see Figure 43. To meet the requirements of the enclosure class IP54, the connection between the grommet and the cable must be tight. Therefore, lead the first bit of the cable out of the grommet straight before letting it bend.
  • Page 57 Power cabling vacon • 55 Connect the cables stripped as shown in Figure 35. • Connect the (phase) conductors of the supply, brake and motor cables into their respective terminals (a). • Form the rest of the cable shield of all cables into “pigtails” and make a...
  • Page 58 • 56 Power cabling Tightening torques of cable terminals: Table 19. Tightening torques of terminals Tightening torque Tightening torque Tightening torque, [Nm]/[lb-in.] [Nm]/[lb-in.] [Nm]/[lb-in.] Power and motor EMC grounding Frame Type Grounding terminals terminals clamps [Nm] lb-in. [Nm] lb-in.
  • Page 59 Power cabling vacon • 57 Re-attach then the cable fitting plate and then the cable cover. M4x8 M4x8 9034.emf Figure 48. Reattaching cable fitting plate and cover MR9 only: Now re-mount the main cover (unless you want to make the control connections first).
  • Page 60 • 58 Power cabling Check the connection of the earth cable to the motor and the AC drive terminals marked with NOTE: Two protective conductors are required according to standard EN61800- 5-1. See chapter Earthing and earth fault protection.

  • Page 61: Installation In Corner-Grounded Network

    Power cabling vacon • 59 Installation in corner-grounded network Corner grounding is allowed for the drive types rating from 72 A to 310 A at 380…500 V supply and from 75 A to 310 A at 208…240 V supply. In these circumstances the EMC protection class must be changed to level C4 following the in- structions in Chapter 7.3 of this manual.

  • Page 62: Control Unit

    • 60 Control unit ONTROL UNIT The control unit of the AC drive consists of the standard boards and additional boards (option boards, see Chapter 6.3) connected to the slot connectors of the control board. 9117.emf Figure 51. Location of control unit components Locations of essential control unit components: 1 = Terminals for standard I/O connections;...

  • Page 63: Control Unit Cabling

    Control unit vacon • 61 The control board can be powered externally (+24 VDC, 1000 mA, ±10%) by connecting the ex- ternal power source to terminal #30, see page 62. This voltage is sufficient for parameter set- ting and for keeping the control unit active. Note however that the measurements of the main circuit (e.g.

  • Page 64: Control Terminals And Dip Switches

    • 62 Control unit 6.1.2 Control terminals and DIP switches Basic I/O board Relay boards The terminals of the and the are described below. For more in- formation on the connections, see Chapter 8.2.1. The terminals shown on shadowed background are assigned for signals with optional functions selectable with DIP switches.
  • Page 65 Control unit vacon • 63 6.1.2.1 Selection of terminal functions with dip switches The shadowed terminals in Figure 52 allow for three functional selections each with the so- dip switches called . The switches have two positions, up and down. See figure to locate the switches and make appropriate selections for your requirements.

  • Page 66: Fieldbus Connection

    • 64 Control unit Fieldbus connection The AC drive can be connected to fieldbus either through RS485 or Ethernet. The connection for RS485 is on the basic I/O board (terminals A and B) and the connection for Ethernet is under the drive cover, left to the control keypad.

  • Page 67: Prepare For Use Through Ethernet

    Control unit vacon • 65 6.2.1 Prepare for use through ethernet 6.2.1.1 Ethernet cable data Table 21. Ethernet cable data Shielded RJ45 connector; NOTE: Max Connector length of the connector 40mm. Cable type CAT5e STP Cable length Max .100m Connect the Ethernet cable (see specification on page 65) to its terminal and run the cable through the rubber grommets as other I/O cables.

  • Page 68: Prepare For Use Through Rs485

    • 66 Control unit Remount the AC drive cover. NOTE: When planning the cable runs, remember to keep the distance between the Ethernet cable and the motor cable at a minimum of 30 cm. Ethernet cable 9056.emf Figure 57. Distance between cables, left: IP21, right: IP54 For more detailed information, see the user’s manual of the fieldbus you are using.
  • Page 69 Do not strip the aluminum cable shield! 9188.emf Then connect the cable to its appropriate terminals on Vacon 100 AC drive stan- dard terminal block, terminals A and B (A = negative, B = positive). See Figure 58. Figure 58. Connecting the RS485 cable...
  • Page 70 • 68 Control unit Using the cable clamp included in the delivery of the drive, ground the shield of the RS485 cable to the frame of the AC drive. Cable clamp 9200.emf If the AC drive is the last device on the bus, the bus termination must be set.
  • Page 71 The bus termination must be set for the first and the last device of the fieldbus line. See picture below. See also step 4 on page 68. We recommend that the first device on the bus and, thus, terminated was the Master device. Vacon 100 Vacon 100 Vacon 100 Vacon 100 Vacon 100 Termination...

  • Page 72: Option Board Installation

    • 70 Control unit Option board installation NOTE! It is not allowed to add or replace option boards or fieldbus boards on an AC drive with the power switched on. This may damage the boards. 13006.emf The option boards are placed in the board slots on the drive.
  • Page 73 9174.emf Figure 59.Opening the main cover Make sure that the sticker on the connector of the board says “dv” (dual voltage). This indicates that the board is compatible with Vacon 100. See below: 9116.emf Slot coding NOTE: Incompatible boards cannot be installed on Vacon 100. Compatible boards have a slot coding that enable the placing of the board (see above) Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 74 • 72 Control unit To reveal the option board slots, open the control unit cover as shown in picture below. 9235.emf Install the option board into the appropriate slot C, D or E (see Table 23 on page 70 and Figure below).

  • Page 75: Battery Installation For Real Time Clock (Rtc)

    The place for the battery can be found in all frames left to the control keypad (see Figure 51). Real Time Clock (RTC) Detailed information on the functions of the can be found in the Vacon 100 Application Manual. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 76: Galvanic Isolation Barriers

    • 74 Control unit Galvanic isolation barriers The control connections are isolated from the mains potential and the GND terminals are per- manently connected to ground. See Figure 60. The digital inputs are galvanically isolated from the I/O ground. The relay outputs are addition- ally double-isolated from each other at 300VAC (EN-50178).

  • Page 77: Commissioning

    13006.emf severe injury. The motor terminals U, V, W and the brake resistor terminals (R+/R- (MR4-MR6) or DC+/R+ and R- (MR7 and bigger)) are live when Vacon 100 is connected to mains, even if the motor is not running. 13006.emf The control I/O-terminals are isolated from the mains potential.

  • Page 78: Commissioning Of The Drive

    • 76 Commissioning Commissioning of the drive Read carefully the safety instructions in Chapter 2 and above and follow them. After the installation:  Check that both the AC drive and the motor are grounded.  Check that the mains, brake and motor cables comply with the requirements given in Chapter 5.1.1.

  • Page 79: Cable And Motor Insulation Checks

    Commissioning vacon • 77 7.2.1 Cable and motor insulation checks 1. Motor cable insulation checks Disconnect the motor cable from terminals U, V and W of the AC drive and from the motor. Measure the insulation resistance of the motor cable between each phase conductor as well as between each phase conductor and the protective ground conductor.

  • Page 80: Installation In It System

    • 78 Commissioning Installation in it system If your supply network is an IT (impedance-grounded) system but your AC drive is EMC-pro- tected according to class C2 you need to modify the EMC protection of the AC drive to EMC- level C4.

  • Page 81: Frames Mr7 And Mr8

    Commissioning vacon • 79 7.3.2 Frames MR7 and MR8 Follow the procedure described below to modify the EMC protection of the AC drive of frames MR7 and MR8 to EMC-level C4. Remove the main cover of the AC drive and locate the jumper. MR8 only: Push down the grounding arm.

  • Page 82: Frame Mr9

    • 80 Commissioning Additionally for MR7, locate the DC grounding busbar between connectors R- and U and detach the busbar from the frame by undoing the M4 screw. 9062.emf Figure 65. MR7: Detaching the DC grounding busbar from frame 7.3.3...
  • Page 83 ‘EMC level modified’ NOTE! After having performed the change write on the sticker included in the Vacon 100 delivery (see below) and note the date. Unless already done, attach the sticker close to the name plate of the AC drive. Product modified...

  • Page 84: Maintenance

    • 82 Commissioning Maintenance In normal conditions, the AC drive is maintenance-free. However, regular maintenance is re- commended to ensure a trouble-free operation and a long lifetime of the drive. We recommend to follow the table below for maintenance intervals.

  • Page 85: Technical Data, Vacon 100

    NOTE! The rated currents in given ambient temperatures (in Table 28) are achieved only when the switching frequency is equal to or less than the factory default. NOTE! For cyclical loads such as e.g. lifts and winches, please contact Vacon for dimensioning. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 86: Mains Voltage 380-500 V

    NOTE! The rated currents in given ambient temperatures (in Table 28) are achieved only when the switching frequency is equal to or less than the factory default. NOTE! For cyclical loads such as e.g. lifts and winches, please contact Vacon for dimensioning. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 87: Definitions Of Overloadability

    Technical data, Vacon 100 vacon • 85 8.1.3 Definitions of overloadability Low overload = Following continuous operation at rated output current, 110% rated output current (I for 1 min, followed by a period of load current less than rated current, and of such du- ration that the r.m.s output current, over the duty cycle, does not exceed rated output...

  • Page 88: Brake Resistor Ratings

    Brake resistor ratings Make sure that the resistance is higher than the minimum resistance defined. The power handling capacity must be sufficient for the application. Recommended brake resistor types and calculated resistances for Vacon 100 AC drives: Resistance Frame Duty cycle...
  • Page 89 Technical data, Vacon 100 vacon • 87 Brake power [%] 9253.emf 123 125 130 Time [s] Figure 71. Duty cycles of LD and HD pulses Table 26. Minimum resistance value and braking power with recommended resistor types, mains voltage 208-240V Mains voltage 208-240 V, 50/60 Hz, 3~ Brake min.

  • Page 90: Vacon 100 - Technical Data

    • 88 Technical data, Vacon 100 Vacon 100 - technical data Table 28. Vacon 100 technical data Input voltage U 208...240 V; 380…500 V; -10%…+10% Input frequency 50...60 Hz -5...+10% Mains connection Connection to mains Once per minute or less Starting delay 6 s (MR4 to MR6);...
  • Page 91 Ambient conditions (IP21/UL Type 1 Models 3C2) IEC 60721-3-3, unit in operation, class 3S2 100% load capacity (no derating) up to 1,000 m 1-% derating for each 100m above 1,000 m Max. altitudes: 208...240 V: 4,000 m (TN and IT systems) 380...500 V: 4,000 m (TN and IT systems)
  • Page 92 • 90 Technical data, Vacon 100 Table 28. Vacon 100 technical data 240-volt drives: 456 VDC Overvoltage trip limit 500-volt drives: 911 VDC Depends on supply voltage (0,8775*supply voltage): Undervoltage trip limit Supply voltage 240 V: Trip limit 211 VDC...

  • Page 93: Technical Information On Control Connections

    Differential input if not connected to ground; (current) Allows 20V differential mode voltage to GND +24 V, ±10%, max volt. ripple < 100 mVrms; max. 250 mA 24 V aux. voltage Short-circuit protected. Ground for reference and controls (connected internally to frame earth I/O ground Ω...
  • Page 94 • 92 Technical data, Vacon 100 Standard relay board (+SBF3) Terminal Signal Technical information Change-over contact (SPDT) relay. 5,5 mm isolation between channels. Switching capacity 24 VDC/8 A Relay output 250 VAC/8 A 125 VDC/0.4 A Min.switching load 5 V/10 mA Change-over contact (SPDT) relay.

  • Page 95: Technical Data, Vacon 100 Flow

    100 FLOW ECHNICAL DATA ACON AC drive power ratings 9.1.1 Mains voltage 208-240 V Table 30. Power ratings of Vacon 100 FLOW, supply voltage 208-240 V Mains voltage 208-240 V, 50-60 Hz, 3~ Loadability Motor shaft power 230 V 230 V...

  • Page 96: Mains Voltage 380-500 V

    • 94 Technical data, Vacon 100 FLOW 9.1.2 Mains voltage 380-500 V Table 31. Power ratings of Vacon 100 FLOW, supply voltage 380-500 V Mains voltage 380-500V, 50-60 Hz, 3~ Loadability Motor shaft power 400 V 480 V Continuous...

  • Page 97: Definitions Of Overloadability

    Technical data, Vacon 100 FLOW vacon • 95 9.1.3 Definitions of overloadability Low overload = Following continuous operation at rated output current, 110% rated output current (I for 1 min, followed by a period of load current less than rated current, and of such du- ration that the r.m.s output current, over the duty cycle, does not exceed rated output...

  • Page 98: Vacon 100 Flow - Technical Data

    • 96 Technical data, Vacon 100 FLOW Vacon 100 FLOW - technical data Table 32. Vacon 100 FLOW technical data Input voltage U 208...240 V; 380…500 V; -10%…+10% Input frequency 50...60 Hz -5...+10% Mains connection Connection to mains Once per minute or less Starting delay 6 s (MR4 to MR6);...
  • Page 99 IEC 60721-3-3, unit in operation, class 3C3 (IP21/UL Type 1 Models 3C2) IEC 60721-3-3, unit in operation, class 3S2 100% load capacity (no derating) up to 1,000 m 1-% derating for each 100m above 1,000 m Max. altitudes: 208...240 V: 4,000 m (TN and IT systems) 380...500 V: 4,000 m (TN and IT systems)
  • Page 100 • 98 Technical data, Vacon 100 FLOW Table 32. Vacon 100 FLOW technical data 240-volt drives: 456 VDC Overvoltage trip limit 500-volt drives: 911 VDC Depends on supply voltage (0,8775*supply voltage): Undervoltage trip limit Supply voltage 240 V: Trip limit 211 VDC...

  • Page 101: Technical Information On Control Connections

    Differential input if not connected to ground; (current) Allows 20V differential mode voltage to GND +24 V, ±10%, max volt. ripple < 100 mVrms; max. 250 mA 24 V aux. voltage Short-circuit protected. Ground for reference and controls (connected internally to frame earth I/O ground Ω...
  • Page 102 • 100 Technical data, Vacon 100 FLOW Standard relay board (+SBF3) Terminal Signal Technical information Change-over contact (SPDT) relay. 5,5 mm isolation between channels. Switching capacity 24 VDC/8 A Relay output 250 VAC/8 A 125 VDC/0.4 A Min.switching load 5 V/10 mA Change-over contact (SPDT) relay.
  • Page 103 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 104 Document ID: Subject to change without prior notice Rev. D © 2012 Vacon Plc. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

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