Installing The New End-Cap Connector; Figure 35. Removing The Connector - Teledyne WORKHORSE Operation Manual

WorkHorse H-ADCP Operation Manual
6. Remove the Molex 8-pin header connector by cutting the wires approximately 3-inches from the
connector. Remove the connector from the end-cap.
USE CAUTION – do not score or scratch the O-ring seal bore.
7. Remove all the tools and clean the end-cap thoroughly with Flux-Off® cleaner (or similar prod-
uct). The O-ring pocket must be free of dirt, burrs and divots.
Replace the end cap if any burrs or divots are found. These could provide a leakage path
into the H-ADCP housing.

Installing the New End-Cap Connector

To install the new connector:
1. Clean the connector threads with Flux-Off® cleaner (or similar product).
2. Apply a light coat of silicon lubricant onto the O-rings (P/N 2-014 and 2-017).
Do not over lube the O-rings.
3. Systems with a metal end-cap use an isolation bushing and 2-017 O-ring between the end-cap and
the 7-pin connector. Press the new bushing and O-ring onto the end-cap as shown in Figure 36.
Carefully check metal end-caps for signs of corrosion such as white deposits. If corrosion
caused part of the end-cap to be visibly damaged, do not redeploy your system. Send it
back to TRDI for inspection.
Figure 35. Removing the Connector
EAR-Controlled Technology Subject to Restrictions Contained on the Cover Page.
May 2015
Page 75