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The information contained in this document is subject to change without notice. Technogym does not guarantee this documentation in any way. Technogym shall not be held responsible for any errors contained in this manual and declines all liability for accidents or damages resulting from the supply, characteristics or use of this manual.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 Contents 1. GENERAL NOTICES ............................. 1.1 1.1. I ..............................1.1 NTRODUCTION 1.2. R ............................1.1 ECOMMENDATIONS 1.3. G ......................1.2 ENERAL RULES FOR REPAIR PROCEDURES 2. TECHNICAL CHARACTERISTICS ........................2.1 2.1. P ..............................
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 3.14. T ..........................3.11 READ BELT MOTOR DRIVE 3.14.1. Mechanics ............................3.11 3.14.2. Controls ..............................3.11 3.14.3. The signals involved ..........................3.12 3.15. E ..........................3.13 LEVATION MOTOR DRIVE 3.15.1. Mechanics ............................3.13 3.15.2.
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 7.9. D ................7.19 ISASSEMBLING THE CENTER HANDLEBAR AND JOYSTICK 7.10. D ................. 7.20 ISASSEMBLING THE MOTOR GUARD AND SIDE UPRIGHTS 7.10.1. Disassembling the low kit guard ......................7.20 7.10.2. Disassembling the side uprights:......................7.22 7.10.3.
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 12.2. R .............................. 12.2 EQUIRED TOOLS Page iv...
1. GENERAL NOTICES 1.1. INTRODUCTION This document is reserved for Technogym Service technicians, and is intended to provide authorized personnel with the necessary information to correctly carry out repairs and maintenance. A thorough knowledge of the technical information contained in this manual is essential for completing the professional training of the operator.
1. Always mark any parts or positions which may be confused with each other at the time of reassembly. 2. Use original Technogym spare parts and lubricants of the recommended brands. 3. Use special tools where specified. 4. Consult the Technical Newsletters, which may contain more up-to-date information on adjusts and maintenance than those contained in this manual.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 2. TECHNICAL CHARACTERISTICS 2.1. PRODUCT CODES The machine codes take into account all the possible variants and options available for the products. The machine code, which does not include the Serial Number, consists of 16 alphanumeric characters arranged...
RUN PERSONAL: Service & maintenance manual - rev. 3.1 For example, a possible product code would be: D9471WF0000RD00E which is interpreted as follows: Pakaging: EUROPE Language: Multi-Language TV Standard receiver: DVB-T Guard colour: RENAULT GREY Upholstery colour: NONE Frame colour: NONE...
RUN PERSONAL: Service & maintenance manual - rev. 3.1 2.3. TECHNICAL SPECIFICATION TECNICAL SPECIFICATIONS (200-240V) E = CE 50-60Hz (It is advisable 16A dedicated socket each machine) (100-120V) Equipment power 1 = MET CE 50-60Hz requirement: (It is advisable 20A dedicated socket each machine)
RUN PERSONAL: Service & maintenance manual - rev. 3.1 2.7. AMBIENT SPECIFICATIONS Operating from 10° to 25° C Temperature Storage from -10 to 70° C Operating from 20% to 90% non-condensing Humidity Storage from 20% to 90% non-condensing 2.8. CONFORMITY TO REGULATIONS...
RUN PERSONAL: Service & maintenance manual - rev. 3.1 2.10. CABLES The colour of the cables can be changed, refer in particular to the Pin Out. 2.10.1. CBQ C ABLES CBQ32: TGS cable (Patch conn.– CPU Board) CPU Board Signal Colour Patch conn.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 2.10.4. CU C ABLES CU132: TGS signal cable (Patch conn. –TGS Dual reader) TGS Dual reader Patch conn. Signal Colour power supply Black +12Vdc Green Black Black CU167: iPod signal cable (CPU Board–...
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 CU317: Power supply cable/ Run Personal signal (Patch Conn. 1 –ALE Driver/Power Supply) Power Patch Conn. 1 Signal Colour Driver Supply D+ 485 Black GND +12V Black n.c. Black n.c. Black...
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 CU321: Central handlebar cable (Cardio receiver/ Joystick R – L – Patch Conn. 2) Cardio Joystick Joystick Patch Conn. 2 Signal Colour Receiver Joy.1 Black Joy.2 Black Black Black +5Vdc Black Joy.2...
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 CU325: Power Supply cable (Power Supply / ON-OFF Switch / ALE Driver) ON-OFF Switch Signal Colour Power Supply Driver Brown light socket Faston 1 PHASE Brown Blue light socket Faston 2...
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 CU337: Display LCD power supply cable (CPU Board –LCD Display) CPU Board LCD Display Signal Colour CN 2 CN (A) Vcc LCD Black Vcc LCD Black Vcc LCD Black Schield Black...
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 CU342: AUDIO / VIDEO signal cable (CU391 cable–CPU Board) CPU Board CU391 Signal Colour CN27 n. c. In L White GND in L Sheath In R GND in R Sheath In VIDEO...
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 WR786: Ferrite group (AUDIO / VIDEO cable and headphone low guard cable) CU391: AUDIO / VIDEO signal cable (CU342 cable– low guard) Audio/Video IN CU342 Signal Colour Connectors Board n. c.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 2.10.5. TRM C ABLES TRM 54: UP / DOWN micro cable (ALE driver–UP/DOWN Micro) ALE Driver Signal Colour COM 1 NC 2 White faston Reference Brown faston 2.10.6. O THER CABLES CU350: USB cable Touch Screen interface Board (CPU Board–...
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 3.2. VISIOWEB DISPLAY OPERATION (HIGH KIT) 3.2.1. BOARD The Circuit Board includes: a microprocessor, its control logic, a first FLASH EPROM (containing the Operating System), a second FLASH EPROM, partitioned in two sections (HD1 and HD2) the...
RUN PERSONAL: Service & maintenance manual - rev. 3.1 3.2.2. INVERTER This device powers the LCD Display lamps. It receives DC power supplies (12 Vdc supply and 3.3Vdc enable signal) from the CPU Board, and generates the AC voltage (380 Vac) needed to power the LCD.
• IPTV: NOT usable with Wi-Fi network; for this application, use of a wired network is essential. There are 2 different models of Wi-Fi network board used by Technogym, one produced by VIA and the other by Billionton. The 2 boards, are physically different as shown below:...
RUN PERSONAL: Service & maintenance manual - rev. 3.1 3.2.6. UDIO IDEO EXTERNAL DEVICE CONNECTOR BOARD The board is positioned at the bottom of the lower guard of the equipment and makes available some connectors for connecting Audio / Video source and the external display on the base-band of LCD.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 3.3. HAND SENSOR AND CARDIO RECEIVER This board manages the signal received from the telemetric transmitter used by the person exercising. It receives the power supply signal from the Display Board and outputs a negative logic pulse for every heart beat that is detected: the signal level is normally 5 Vdc, with a pulse at 0 Vdc (having a width of approximately 30 msec) at each heart beat.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 3.6. BELT MOTOR An asynchronous three-phase motor which, by means of a pulley and poly-v belt, turns the driving roller of the tread belt. Is equipped with a normally-closed thermal cutout which opens when the temperature exceeds a preset threshold, in order to safeguard the integrity of the motor.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 3.9. IPOD DOCKING STATION It is the device that allows to plug & store iPod models, in a safe docking station and to control it from the ACTIVE Wellness TV interface.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 3.12. ALE MET DRIVER OPERATION (LOW KIT) 3.12.1. ALE MET DRIVER This is the electronic device that receives the line voltage and, through a PFC module, it rectifies the voltage to the 400Vdc used to generate the 3 phase voltage for the belt motor. It generates the DC voltages to power up all the other devices of the machine.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 3.12.2. ALE POWER SUPPLY BOX This is a box which contains: The machine's power inlet socket. The on-off switch. 2 resettable THERMAL CUTOUTS which monitor overloads on the phase and neutral.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 3.14. TREAD BELT MOTOR DRIVE 3.14.1. M ECHANICS The tread belt is actuated by the motor through a linkage consisting of the motor pulley, the driving roller and the belt which connects them. In this way, a given belt motor speed corresponds to a predetermined linear tread belt speed.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 In addition, to protect the motor from overheating, each motor phase has a thermal cut-out connected in series. If the temperature exceeds the threshold value, the thermal cut-outs open and interrupt the circuit. The driver detects this condition as the opening of a NC external contact. In such a case the driver halts the motor and outputs an alarm signal to the Display Board which displays the “THE EQUIPMENT IS BLOCKED”...
RUN PERSONAL: Service & maintenance manual - rev. 3.1 3.15. ELEVATION MOTOR DRIVE 3.15.1. M ECHANICS The machine incline is varied by moving a frame connected to the front wheels by means of the elevation motor rod. The motor movement is detected by a hall sensor which provides the motor motion control signal: each motor revolution generates a predetermined number of pulses and produces a known displacement of the rod and hence of the machine incline.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 To control the elevation position, the Drive uses the following input signals: A travel limit microswitch which defines a zero-reference position, acquired by the machine during its power-on reset procedure and whenever the microswitch is pressed. The travel limit microswitch outputs a normally closed signal which becomes open when the microswitch is pressed.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 3.15.4. T HE SIGNALS INVOLVED The machine uses the following control signals: • RS-485 Signal This is a digital signal exchanged between the Driver and the Display Board. • Motor voltage signal (Vdc) This is the DC voltage generated by the driver (pins 2 and 1 of connector J7) for supplying the elevation motor.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 3.16. EMERGENCY STOP SIGNAL MANAGEMENT The device consists of 2 magnetic sensors connected in parallel, fitted on the machine display, and a switch containing two magnets which, depending on whether or not it is positioned on the sensors, varies the state of the signals output by the sensors to the Display Board.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 The machine will not accept any commands until the emergency stop device has been correctly repositioned. The two sensors connected in parallel provide redundant safety, outputting two distinct and independent signals to the Display Board, however the malfunction of any one of these two sensors causes the machine to stop functioning in an emergency condition.
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 4. ACCESSORIES 4.1. CARDIO THEATER CONNECTION The machine can be connected to the Cardio Theater by means of the RJ45 connector on the C-Safe board. The Cardio Theater unit must be provided with a power cable having the following pin-out:...
USB recovery stick and a correct configuration for internet service (if the infrastructure has been properly arranged). The Baan code to be used for this upgrade ATS600. CAUTION: this procedure must mandatory be done by a TECHNOGYM qualified technician. Page 4.2...
RUN PERSONAL: Service & maintenance manual - rev. 3.1 5. INSTALLATION INSTRUCTIONS 5.1. SPECIFICATIONS AND REQUIREMENTS For correct machine installation, make sure that: 1. The machine is installed on a level surface that is free of vibrations and has sufficient carrying capacity for the combined weight of the machine and user;...
RUN PERSONAL: Service & maintenance manual - rev. 3.1 5.2. MOVING The equipment has two fixed front wheels. To move the equipment, lift it up slightly, as shown in the illustration, and push it forwards and backwards. Given the weight of the equipment, we recommend 2 person be involved in lifting it.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 5.4. FIRST POWER-ON 1. After completing the installation procedure, the machine is ready for use. 2. To turn on the machine, simply toggle the on/off switch from the “0” position to the “1” position and press the secondary switch on button on the front guard.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 5.6. RECOMMENDED AERIAL ANTENNA REQUIREMENTS All the information about the minimum requirements concerning the antenna signal are detailed in the proper manual “Electrical and antenna requirements” you can find and download into the Technogym Direct.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 6. TROUBLESHOOTING The troubleshooting procedures are illustrated by means of flow diagrams. To facilitate interpretation of these diagrams, the following standard box shapes are used: This type of box is the START point of the troubleshooting START procedure.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 6.1. TROUBLESHOOTING MENU The procedure is activated by pressing the top right-hand corner, the bottom left-hand corner and the bottom right- hand corner of the screen in that sequence when the equipment is in Stand-By, as shown in the figure below.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 6.2. THE DISPLAY STAYS OFF THE DISPLAY STAYS OFF Does the wall outlet supply the Plug the machine into a correct v oltage? working electrical outlet Is the power supply cable...
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 Replace the LCD inv erter. LCD Inv erter Works? def ectiv e Replace the Replace the LCD. LCD def ectiv e Display Board Works? Continued on following page... Page 6.4...
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 Check if there is tension Replace the power output to the power supply supply box Check if there is tension Replace the ON/OFF output to the ON/OFF switch switch Connect and/or...
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Check the LED 1 (green) of the Display Board, is correctly lit on.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 6.3. NO AUDIO SOUND For the following menu, please refer to the relevant chapter in the VISIO manual. 6.4. NO TV PICTURE For the following menu, please refer to the relevant chapter in the VISIO manual.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 6.7. THE IPOD DOES NOT WORK THE iPod DOES NOT WORK Check the audio connection sy stem Enter the audio/v ideo f iles Is the iPod detected by the lists. Can y ou see the list of all...
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 Is the v oltage at the output of Replace the the Display Board Display Board connected? Follow the procedure step by step to correctly diagnose the problem. Take particular care with the...
RUN PERSONAL: Service & maintenance manual - rev. 3.1 6.8. THE DISPLAY SHOWS “PRESS A KEYS / TOUCH THE SCREEN” This error message can be caused by: • loss of communication between the lower and upper assemblies; • the user has pressed the emergency button;...
RUN PERSONAL: Service & maintenance manual - rev. 3.1 6.9. “THE EQUIPMENT IS LOCKED (COM)” MESSAGE ON DISPLAY In case of the machine stops with error “The equipment is locked” check the cause of the problem, reported between parentheses: (COM), related to serial communication errors;...
RUN PERSONAL: Service & maintenance manual - rev. 3.1 6.10. DRIVER ERRORS When the DRIVER detects an error, it stops and interrupts the power supply to the tread belt and elevation motor. An error code identifying the fault condition is saved in the error history log. In addition, it sends an error status signal to the Display Board via the serial link.
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 Error code Description Possible solution EMERGENCY. Is generated when low kit drive receives a software emergency signal 19/EM that is not accompanied by a hardware emergency signal LOW KIT DRIVER COVER PLATE FAN.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 6.11. TREAD BELT MOTOR IS JERKING The probable cause is a disconnected phase either at the driver board output or on the motor; TREAD BELT MOTOR IS JERKING Check if the IPA09...
RUN PERSONAL: Service & maintenance manual - rev. 3.1 6.12. “GRADIENT NOT WORKING” MESSAGE ON THE DISPLAY If the elevation does not work and there is no error message on the display, the elevation movement may have been disabled in the configuration menu. For further details, refer to the relevant paragraph of the User menu.
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 "GRADIENT NOT WORKING" MESSAGE ON THE DISPLAY Verify the P09 parameter is correctly setted. Replace the The micro working properly? microswitch. Replace the slope Setting P09=0, Verify if the voltage gardient of engine turn off and on the machine.
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Check the parameter setting as detailed in the relevant paragraph of the Service menu, is enable.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 6.13. THE MACHINE DOES NOT READ THE TGS KEY The error is due to the fact the TGS reader is not working properly, or if it is not supplied by the Display Board.
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Place the tester probes across pins 1 and 3 of connector CN1 of the TGS reader. The measured value should be +12Vdc.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 6.14. THERE IS NO HEART RATE SIGNAL 6.14.1. H AND SENSOR SALUTRON 8500 (CHEST BELT/HS). HUMAN BODY “CONTINUITY”: it’s well known that for somebody it’s very difficult, nearly impossible, to measure their HR using the hand sensors. This due to a lot of possible causes which could fake the “quality”...
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 THERE IS NO HR SIGNAL (Hand Sendor) Check if using a chest belt that y ou are sure it's ok, it works properly . The problem persists? Check if the SW and the Check if the +5Vdc are at the gruonding of Receiv er Board.
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 Check the SW and the grounding of the Receiv er Board. The problem persists? Check the connecting cable between High Kit and Low Kit. Its OK? Receiv er Board def ectiv e.
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Place the tester probes across pins 1 and 2 of the HD4 connector of the receiver on CU319 cable.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 6.14.2. C HEST BELT SALUTRON 8500 (Chest Belt /HS). CORRECT USE OF THE CHEST BELT: Wear the chest belt taking care the area of contact with the body is humid in order to guarantee it proper works.
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 Check if it works properly using Chest Belt a chest belt y ou are sure it's ok. def ectiv e. The problem persists? Check the SW and the grounding of the Receiv er Board.
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Place the tester probes across pins 1 and 2 of the HD4 connector of the receiver on CU319 cable.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 6.15. THE TELEMETRIC HEART RATE SIGNAL IS INCORRECT 6.15.1. C HEST BELT CORRECT USE OF THE CHEST BELT: Wear the chest belt taking care the area of contact with the body is humid in order to guarantee it proper works.
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 Are there sources of Receiv er Board def ectiv e. electromagnetic noise near the Replace it. receiv er? The problem does not depend on the equipment Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Check the correct display SW version, according to the “EXCITE SW SMART TABLE”...
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 Figure 6-1 The active area of the transmitter is wider on the lateral side (130 cm) instead of the front or the back side (90cm). Take care of the following diagram: Figure 6-2 Page 6.29...
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 Check if the receiver has been correctly mounted on the machine, as detail at paragraph: 7.7. “Disassembling the HS/HR receiver”. To check for electromagnetic noise near the machine, use Test Box Excite as detailed here below.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 6.15.2. H ENSOR HUMAN BODY “CONTINUITY”: it’s well known that for somebody it’s very difficult, nearly impossible, to measure their HR using the hand sensors. This due to a lot of possible causes which could fake the “quality” of the contact between the human skin and the HS plates, as: hands only just washed or particularly dry, acidity of the skin and/or a particular body fat mass index.
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Check the correct display SW version, according to the “EXCITE SW SMART TABLE” you can find in TG Direct ,“NEWS”...
RUN PERSONAL: Service & maintenance manual - rev. 3.1 7. PART DISASSEMBLY 7.1. DISASSEMBLING THE TOUCH SCREEN For the operations that follow: turn off the machine and unplug the mains lead from the wall outlet. 1. Remove the emergency stop magnet (a) and its clip from their seats.
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 5. Unplug the 2 flat cables (d) by slightly lifting up the connector tab. 6. Unplug the wireless antenna connector (e) indicated in the figure. Figure 7.1-4 7. Back off the 4 screws (f) securing the Touch Screen with a 5mm wrench.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 7.2. DISASSEMBLING THE LCD Carry out the procedure described in paragraph: 7.1. “Disassembling the touch screen”. 1. Back off the 4 screws (a) using a small Phillips screwdriver. Figure 7.2-1 2. Back off the 2 screws (b) using a small Phillips screwdriver.
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 On the back of the LCD: 6. Remove the sticker (g) which holds the signal cable in place. 7. Press the outer tabs of connector (h) and simultaneously pull it downward to remove.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 7.3. UPPER GUARD DISASSEMBLY: TGS, USB AND IPOD Remove the rear Display guard, following the instructions up to step (4) of paragraph: 7.1. “Disassembling the touch screen”. 1. Disconnect the TGS, USB and iPod cables from the CPU board.
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 During reassembly, follow sequence indicated in the figure at left. Figure 7.3-4 Removing the USB port (Y): 1. Back off the 2 screws (a) using a flat blade screwdriver. 2. Remove the USB port (b).
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 When reassembling the upper guard, push it in as shown in the figure to eliminate any play between the two guards on either side. Figure 7.3-7 Page 7.7...
RUN PERSONAL: Service & maintenance manual - rev. 3.1 7.4. DISASSEMBLING THE DISPLAY Carry out the operations up to step (4) of paragraph: 7.1. “Disassembling the touch screen”. 1. Back off the 4 screws (a) using a 10mm wrench. Figure 7.4-1 2.
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 Figure 7.4-3 4. Remove the cable ties. 5. Unplug the following connectors: emergency stop (e), power supply (f) and TUNER Board antenna (g), indicated in the figure. 6. Carefully remove the Display in the direction of the arrows and place it on a work bench.
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 Figure 7.4-4 7. Adjust the position of the Display by pushing the uprights up against the alignment plates of the center crossbar, as indicated in the figure. Figure 7.4-5 8. Adjust the position of the Display, backing off the 4 screws (h) using a 6mm hex wrench.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 7.5. DISASSEMBLING THE DISPLAY BOARDS AND COMPONENTS Figure 7.5-1 Carry out the procedure described in paragraph: 7.4. “Disassembling the display”. Place the display on a work bench. It is now possible to remove the following components: LCD inverter (A) •...
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 LCD inverter (A): 1. Back off the 2 screws (a) securing the inverter guard to the Display and the 2 screws (b) securing the Inverter board to the guard, using a small Phillips screwdriver.
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 TUNER board (C): 1. Unplug the flat cable (a). 2. Back off the 3 screws (b) using a small Phillips screwdriver. 3. Remove the TUNER Board (C). Figure 7.5-5 USB and C-Safe connector board (D): 1.
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 2. Push the 2 side tabs simultaneously outward, in the direction of the arrows. 3. The Wireless Board (E) will automatically lift up. 4. Remove it from its connector (a), as shown in the figure.
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 4. Back off the 9 screws (a) using a small Phillips screwdriver. 5. Remove the CPU Board (F). Figure 7.5-10 Headphone Jack (G): 1. Back off the 2 screws (a) using a small Phillips screwdriver.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 7.6. DISASSEMBLING THE EMERGENCY STOP Carry out the procedure described in paragraph: 7.1. “Disassembling the touch screen”, up to step (4) of the Figure 7.1-3. 1. Disconnect the emergency cable indicated in the figure.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 7.7. DISASSEMBLING THE HS/HR RECEIVER For the operations that follow: turn off the machine and unplug the mains lead from the wall outlet. 1. Back off the 2 screws (a) using a 4mm hex wrench.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 7.8. DISASSEMBLING THE HAND SENSOR For the operations that follow: Turn off the machine and unplug the mains lead from the wall outlet. For each sensor: 1. Back off the 2 screws (a) using a small Phillips screwdriver.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 7.9. DISASSEMBLING THE CENTER HANDLEBAR AND JOYSTICK 1. Slightly force the lower joystick cover in the direction of the arrow on the front, using a small flat-blade screwdriver. 2. Remove the cover (a) pulling it downward.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 7.10. DISASSEMBLING THE MOTOR GUARD AND SIDE UPRIGHTS 7.10.1. D ISASSEMBLING THE LOW KIT GUARD For the operations that follow: turn off the machine and unplug the mains lead from the wall outlet.
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 3. Back off the 3 screws (c) using a 3mm hex wrench. 4. Remove the side guard (d) from either side. Figure 7.10-4 5. Press the 2 levers of the dust guard (e) in the direction of the arrow and remove it.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 7.10.2. D ISASSEMBLING THE SIDE UPRIGHTS At this point, carry out the operations described in paragraph: 7.4. “Disassembling the display” and 7.9. “Disassembling the center handlebar and joystick”. On the upper part: 6.
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 11. Back off the screw (k) using a 4mm hex wrench. 12. Remove the guard (l). Figure 7.10-9 13. Back off the 2 bolts (m) using an 8mm wrench and disconnect the earth.
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 15. Back off the 4 screws (o). 16. Remove the upright (p) by pulling it outward and then lifting it upward. Figure 7.10-12 17. Back off the 15 screws (q) using a 5mm hex...
RUN PERSONAL: Service & maintenance manual - rev. 3.1 7.10.3. D ISASSEMBLING THE CLOSING LOWER GUARDS Figure 7.10-14 Before to proceed, place some cartoons or protective stuff to avoid damage the lateral casings and upright of the machine. Carefully turn the machine over on one side, to have a better access to the lower zone.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 7.11. DISASSEMBLING THE LOWER COMPONENTS Figure 7.11-1 Carry out the operations up to step (2) of paragraph: 7.10. “Disassembling the motor guard and side uprights”. At this point it is possible to disassemble the following internal components: •...
RUN PERSONAL: Service & maintenance manual - rev. 3.1 7.11.1. D ALE D ISASSEMBLING THE RIVE 1. Unplug the 3 connectors indicated in the figure. Figure 7.11-2 2. Back off the 4 screws (a) using a medium Phillips screwdriver. Figure 7.11-3 3.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 7.11.2. D ISASSEMBLING THE ELEVATION MICROSWITCH AND THE UDIO IDEO CONNECTORS BOARD Disassembling elevation microswitch without ALE Drive: Carry out the procedure described in paragraph: 7.11.1. “Disassembling the ALE Drive”. 1. Using a screwdriver, mark the position on the frame of the elevation microswitch support bracket (a).
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 2. Back off the 5 screws (c) using a 5mm wrench and remove the lower guard (d). Figure 7.11-8 3. Disconnect the connectors highlighted in the figure at the side, from the connectors board.
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 4. Disconnect the LAN cable and the antenna cable from the connectors on the guard. 5. Now it is possible to remove the lower guard. Figure 7.11-10 6. Back off the 2 bolts using a 10mm wrench and remove the bracket and the elevation microswitch (f).
RUN PERSONAL: Service & maintenance manual - rev. 3.1 7.11.3. D ISASSEMBLING THE POWER SUPPLY BOX Carry out the procedure described in paragraph: 7.11.1. “Disassembling the ALE Drive”. 1. Back off the 2 screws (a) using a large Phillips screwdriver.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 7.11.4. D ISASSEMBLING THE ELEVATION MOTOR Cut the tie securing the motor cable at the Drive and unplug the connector, as shown in the figure. Figure 7.11-14 Before to proceed, place some cartoons...
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 9. Remove the elevation motor (D). To reassemble the elevation motor, carry out the above steps in reverse order. Figure 7.11-17 Page 7.33...
RUN PERSONAL: Service & maintenance manual - rev. 3.1 7.11.5. D ISASSEMBLING THE READ BELT MOTOR 1. Remove the belt tension system spring (a), releasing it with the help of a pair of pliers. Figure 7.11-18 2. Rotate the power supply (b) on the frame without cutting the ties.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 7.11.6. D ISASSEMBLING THE BELT TENSIONER Carry out the procedure described in paragraph: 7.11.5. “Disassembling the Tread belt motor (E)”. 1. Back off the screw (a) using a 17mm wrench. 2. Remove the lever of the tension system (F).
RUN PERSONAL: Service & maintenance manual - rev. 3.1 7.12. DISASSEMBLING THE TREAD BELT, RUNNING DECK AND MOTOR DRIVE-BELT With these operations it is possible to disassemble the following internal components: • Foot rests • Driving roller • Driven roller •...
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 4. Pull out the foot rests (d), moving them slightly back and forth to match up the notches on the guard with the screws on the frame. Figure 7.12-3 5. Back off the screw (e) using a 6mm hex wrench.
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 7. Remove the foot-rest (g) by rotating it upward, as shown in the figure. Figure 7.12-5 Figure 7.12-6 Before slackening the belt tension, make 2 REFERENCE marks spaced 1000 mm apart in order to later adjust its tension correctly.
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 To remove the driven roller, driving roller, motor drive-belt, tread belt and deck: 8. Slacken the belt tension by backing off the screws (h) on each side, which act on the rear machine roller, using an 8 mm hex wrench.
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 12. Pull out the driving roller (k) and remove the belt (j). Figure 7.12-10 13. Back off the 2 screws (l) securing the running deck using a 6mm hex wrench. Figure 7.12-11 14.
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 15. Remove the spacers (m), making a note of their position for subsequent reassembly. Figure 7.12-13 16. Lift up the deck and remove the belt (n) as shown in the figure.
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 To remove the front deck limit stops:. 19. Back off the screw (r) and remove deck limit stop (s). Figure 7.12-16 For the left adjusting foot: 20. Turn the machine over on one side.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 7.13. DISASSEMBLING THE FRONT WHEELS This operation can be carried out by placing the machine at a 3 or 4% incline before turning it over on one side; or, alternatively, by resting the machine on one side and removing the elevation motor pin and clip, as described in paragraph: 7.11.4.
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 During reassembly, follow sequence indicated in the figure at left. Figure 7.13-3 Page 7.44...
RUN PERSONAL: Service & maintenance manual - rev. 3.1 7.14. DISASSEMBLING THE AUTOTRANSFORMER (VER. 110V) For the operations that follow: turn off the machine and unplug the mains lead from the wall outlet. Carry out the procedure described in paragraph: 7.10.1.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 7.14.1. OSITION 1. Back off the 7 screws (a) using a 4mm hexagonal wrench. Open lightly the autotransformer guard (b), with caution. Figure 7.14-4 ATTENTION: Take particular attention when move the Autotransformer, because it is easily broken, also a little impact can damage it.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 7.14.2. OSITION With the autotransformer in the lower position, proceed as follows: 1. Back off the 7 screws (a) using a 4mm hexagonal wrench. Open lightly with caution autotransformer guard (b).
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 6. Close the cable into the three cable tie, as highlighted in the figure and insert it as much as possible inside of the frame, so that it shouldn’t be loose.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 8. ADJUSTMENTS 8.1. TENSIONING A NEW TREAD BELT 1. After replacing the tread belt, place a tape measure along the centre of the tread belt and use a pen (or white corrector fluid) to make two reference marks spaced exactly 1m meter apart.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 8.2. TENSIONING A USED TREAD BELT a. Before slackening a used tread belt that needs to later be re-tensioned, place a tape measure along the center of the tread belt and use a pen to make two reference marks spaced exactly 1m meter apart.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 8.3. CENTERING AND ADJUSTING THE BELT Figure 8.3-1 1. Start the machine at a speed of 10 km/h. 2. Check that the graphics on the tread belt remain equidistant from the edges, correcting any tendency to shift to the right or left exclusively by adjusting the left tension screw (a).
RUN PERSONAL: Service & maintenance manual - rev. 3.1 8.4. ALIGNING THE TREAD – BELT MOTOR DRIVE-BELT Carry out the operations up to step (2) of paragraph: 7.10. “Disassembling the motor guard and side uprights”. 1. Remove the dust guard.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 8.5. TRAVEL LIMIT MICROSWITCH POSITION Adjust the position of the microswitch support as indicated by the arrows, in such a way that it intercepts the carriage frame at the 0% incline position.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 8.6. THE MACHINE IS NOT FLAT This problem may be due to the positioning of the machines on a not flat surface. To level the machine, you may adjust the height of the levelling foot as illustrated below: Figure 8.6-1...
RUN PERSONAL: Service & maintenance manual - rev. 3.1 9. EQUIPMENT CONFIGURATION 9.1. USER MENU CONFIGURATION The procedure is activated by pressing the top right-hand corner, the bottom left-hand corner and the bottom right-hand corner of the screen in that sequence, in Stand-By, as shown in the figure below:...
RUN PERSONAL: Service & maintenance manual - rev. 3.1 9.2. SERVICE MENU CONFIGURATION The procedure is activated by pressing the top right-hand corner, the bottom left-hand corner and the bottom right-hand corner of the screen in that sequence, in Stand-By, as shown in the figure below:...
RUN PERSONAL: Service & maintenance manual - rev. 3.1 9.2.1. ABLE OF CONFIGURATION PARAMETERS To correctly display the parameter values, you need to load them from the low kit, using the “Read from low kit” function. After any changes to the parameter values, you need to save them in the low kit using the “Write to low kit”...
RUN PERSONAL: Service & maintenance manual - rev. 3.1 9.2.2. R EGISTER This button allows to select a specific parameter of the inverter, which then can be read using the function described below: “Read from low kit”. On the Display will appear a Numeric Keypad which allows to enter and/or modify the numerical value of the parameter.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 9.2.3. NVERTER PARAMETERS Menu Code Ipa Descrizione Unità Keypad Default Keypad Default Seriale 1 “Output frequency” 0.00 2 “Frequency ref” 0.00 3 “Output current” 4 “Output voltage” 5 “DC link voltage”...
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 “Dig input 1 cfg “ “Dig output 1 cfg“ “Out by serial en“ “Encoder enable " “Encoder ppr " “Enc channels cfg" “Enc spd mul fact" 1.00 “Enc update time "...
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 "Mains voltage " "Mains frequency " "Motor rated curr" "Motor pole pairs" "Motor power fact" 0.78 "Motor stator R " 1.00 "Motor cooling " "Motor thermal K " "Max out voltage "...
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 1200 "PID mode " 1209 "PID Prop gain 1 " 0.07 1210 "PID Int tconst 1" 1.50 1215 "PID high limit " 1216 "PID low limit " -8.0 1219 "Set Linear speed"...
RUN PERSONAL: Service & maintenance manual - rev. 3.1 10. UPDATING THE SW The procedure is activated by pressing the top right-hand corner, the bottom left-hand corner and the bottom right-hand corner of the screen in that sequence when the equipment is in Stand-By, as shown in the figure below.
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RUN PERSONAL: Service & maintenance manual - rev. 3.1 Page intentionally left blank. Page 10.2...
The EXTRAORDINARY maintenance operations have to be performed by a TG qualified technician specially trained by Technogym. They consist of the set up, the start up, all the inspections and service operations and the adjustments the machine can need to guarantee a good state of wear and the proper functioning conditions.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 11.1. ORDINARY MAINTENANCE OPERATIONS 11.1.1. W ORKING CONDITIONS SET UP AILY 1. Turn off the machine by placing the switch in position 0 (OFF). 2. Unplug the mains lead from the wall outlet.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 11.2. EXTRA-ORDINARY MAINTENANCE OPERATIONS 11.2.1. C HECKING THE OPERATION OF THE CARDIOTESTER RECEIVER 1. Using a separate heart rate monitor, put on the transmitter band and check that the machine and the separate monitor both measure the same heart rate, and that when the band is disconnected the machine does not receive any signal.
1. With the machine stopped, check the tension over the entire surface of the tread belt, turning it by hand. If any anomalies are found, call in an authorized Technogym service technician. 2. With the machine moving at a speed of approximately 10 km/h, check the centering of the tread belt.
RUN PERSONAL: Service & maintenance manual - rev. 3.1 12. APPENDIX 12.1. MENU PASSWORD TABLE The configuration menus available and their corresponding access passwords are shown below: PASSWORD LIST Configurazione tecnica; 2501 Technical configuration; VISIO 2502 Upload/ Network page; VISIO Scrivi il Serial Number;...
RUN PERSONAL: Service & maintenance manual - rev. 3.1 12.2. REQUIRED TOOLS The following tools are required for carrying out the various disassembly, adjustment and maintenance action on the machine: • Small Phillips screwdriver; • Medium Phillips screwdriver; • Big Phillips screwdriver;...
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TECHNOGYM S.p.A. Via Calcinaro, 2861 47521 Cesena (FC) ITALIA Tel.: +39-0547-56047 Fax: +39-0547-650150 e-mail: service@technogym.com 0SM00637AA-UK...
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