Do you have a question about the RUN 600 XTPRO and is the answer not in the manual?
Questions and answers
Gerbert-gaillard
February 13, 2025
Après allumage, mon tapis se met directement en erreur 3. Je les bien éteint plusieurs minutes puis 1h puis plusieurs heures mais rien n’y fait il est toujours en e3 que faire de plus ?
1 comments:
Mr. Anderson
May 14, 2025
If the Technogym RUN 600 XTPRO treadmill displays error code E3 after being turned on, follow these steps:
1. Identify that E3 is related to output short-circuit problems. 2. Refer to the troubleshooting procedures for E01–E05 errors. 3. Check for output short circuits according to the manual instructions. 4. Perform the specified diagnostic checks and corrective actions based on the findings.
If needed, follow the detailed troubleshooting instructions provided for E01–E05 errors.
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The information contained in this document is subject to change without notice. Technogym does not guarantee this documentation in any way. Technogym shall not be held responsible for any errors contained in this manual and declines all liability for accidents or damages resulting from the supply, characteristics or use of this manual.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 Contents 1. GENERAL NOTICES............................1.1 1.1. I ..............................1.1 NTRODUCTION 1.2. R ............................1.1 ECOMMENDATIONS 1.3. G .......................1.2 ENERAL RULES FOR REPAIR PROCEDURES 2. TECHNICAL CHARACTERISTICS ........................2.1 2.1. M ........................2.1 ECHANICAL CHARACTERISTICS 2.2. E ........................2.1...
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 6. TROUBLESHOOTING............................6.1 6.1. T ........................6.2 HE DISPLAY DOES NOT ILLUMINATE 6.2. T ............................6.6 HE INVERTER IS OFF 6.3. T “ACTIVATED SECURITY” “CAUTION = E2” .............6.8 HE DISPLAY SHOWS 6.4. T “CAUTION = E3”...
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 9. CONFIGURING THE MACHINE........................9.1 9.1. U ..........................9.1 SER SETTING PARAMETERS 9.1.1. Language used............................9.1 9.1.2. Measurement system ..........................9.2 9.1.3. Maximum time ............................9.2 − 9.1.4. Activating the “+” and “ ” keys ......................9.2 9.1.5.
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 11.1.4. Mechanical vibrations ........................11.4 11.1.5. Position of the receiver........................11.4 11.1.6. Routing of cables ..........................11.6 11.2. P ..........................11.7 ERSONAL ODED EVICE 11.2.1. Operating modes..........................11.7 11.3. H SJ100 ......................11.9 ITACHI INVERTER ERROR CODES 11.4.
1. GENERAL NOTICES 1.1. INTRODUCTION This document is reserved for Technogym Service technicians, and is intended to provide authorized personnel with the necessary information to correctly carry out repairs and maintenance. A thorough knowledge of the technical information contained in this manual is essential for completing the professional training of the operator.
1. Always mark any parts or positions which may be confused with each other at the time of reassembly. 2. Use original Technogym spare parts and lubricants of the recommended brands. 3. Use special tools where specified. 4. Consult the Technical Newsletters, which may contain more up-to-date information on adjustments and maintenance than those contained in this manual.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 2. TECHNICAL CHARACTERISTICS 2.1. MECHANICAL CHARACTERISTICS Width 77 cm Length 212 cm Height 140 cm Weight 220 Kg 2.2. ELECTRICAL CHARACTERISTICS There are two separate models of the machine for 220 and 110 VAC mains electricity supplies, which differ in certain components detailed in paragraph 2.7.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 2.5. WIRING DIAGRAM FOR THE 220 MODEL WITH NON- CODED RECEIVER 2.5.1. ONNECTORS • CPU board Name type of connector connection AMP MATE-N-LOCK 12 -pin F. to inverter interface board...
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 • RJ45-RS232 board Name type of connector connection Male panel connector DB9 to TGS reader Panel RJ45 to Cardio Theater Female panel connector DB9 to external device (not used) Flat 10-pin to CPU board •...
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 2.5.2. IRING The high voltage power supply cables and the ground connections are not described here, in that they can be easily determined from the wiring diagram above. RXIMQ-1: Internal connection cable CPU board –...
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 RX-6: Elevation motor cable Elevation board – Elevation motor – Limit Switches Elevation board Signal Color Elevation Upper Lower motor Motor power supply Brown Motor ground Blue NO upper limit...
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 RX-13S: Emergency button cable CPU board – Emergency button CPU board Signal Color Emergency button NC contact Black Reference Clear RX-13QA: Emergency button cable Emergency button - CPU board – Patch cord...
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 CR-XT: Non coded heart rate meter cable CPU board – Cardio receiver CPU board Signal Color Receiver +5 Vdc Pulse per beat Blue Ground Black RX-4FR: Hand sensor cable CPU board – HS interface board...
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 2.6. WIRING DIAGRAM FOR THE 220 USA MODEL The differences in the 220 USA model are the high voltage power supply section and the presence of an additional emergency device called a “Safety Switch”: The differences compared to the 220 standard model are: •...
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 pulled taut and eventually detaches the magnet when the distance becomes excessive. The absence of the magnet causes the reed relay to commutate from closed to open, generating the emergency signal. The safety switch requires cable RXIMQ-13S to be modified as follows: RX-13USA: Emergency cable CPU –...
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 2.7. WIRING DIAGRAM FOR THE 110 USA MODEL The 110 VAC mains supply is handled by an autotransformer connected to the output of the automatic circuit breaker, which receives the 110 VAC input and generates the 220 VAC output.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 2.8. WIRING DIAGRAM WITH CODED RECEIVER The only difference compared to the model with non-coded receiver is the NSC-XT cable between the CPU board and the coded receiver, which is described below: NSC-XT: Non coded heart rate meter cable CPU board –...
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 2.9. WIRING DIAGRAM WITH HITACHI J100 INVERTER The difference with respect to the model with Hitachi SJ100 inverter lies in the inverter itself, and its connection to the motor and to the inverter interface board as illustrated below: RX-5: Inverter cable Inverter interface board –...
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 2.10. WIRING DIAGRAM WITH ZT30 POWER SUPPLY The difference with respect to the model with SWT40 power supply lies in the power supply itself, and its connection to the inverter interface board as illustrated below: RX-8: Low voltage power supply cable Power supply –...
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 3. PRINCIPLES OF OPERATION 3.1. BLOCK DIAGRAM The block diagram of the machine is shown in the figure below: 3.1.1. ISPLAY It consists of various components that will be individually described below: CARDIO RECEIVER It is connected to the machine’s CPU board and receives the pulses sent by the transmitter.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 • Non-coded: this is the standard product. • Coded: this is the product which, utilizing Personal Coded Device technology, receives the heart rate together with a code that identifies the transmitter in question. In this way the machine can identify the source of the heart rate signal, thereby avoiding interference problems.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 amplitude of approximately 30 msec) each time a heart beat is detected. There are 3 jumpers on this circuit board, which must be configured as indicated in the table below:...
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 • Hitachi J100: installed up until serial number 01000078; • Hitachi SJ100: on actual production. The inverter has a power of 1.5 KW (2 Hp). 3.1.9. NVERTER INTERFACE BOARD Receives from the display an enable signal for the inverter and a PWM signal proportional to the selected speed, and converts it into a continuous voltage for controlling the inverter.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 3.1.13. M ICROSWITCH There are 2 limit switches which control the range of motion of the elevation mechanism. These switches are positioned at the travel limits of the elevation bars, and change state when pressed and/or released.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 3.2. TREAD-BELT MOTOR DRIVE 3.2.1. ECHANICS The tread belt is actuated by the motor through a linkage consisting of the motor pulley, the driving roller and the belt which connects them. In this way, a given belt motor speed corresponds to a predetermined linear tread belt speed.
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 CPU board Alarm Start 10-3 Inverter interface board Alarm Vref Start O-L 1-P24 AL1-AL0 Inverter P24-3 U-V-W Thermal Variable frequency protection The speed control utilizes the following signals: • Start signal This is the signal generated by the CPU (pin 7-3 of connector CN1) to enable starting of the motor.
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 The relationship between the speed reference and the inverter frequency is determined by the programming of the inverter. • Variable frequency VAC signal This is the variable frequency alternating voltage generated by the inverter (pin U-V-W) for supplying the motor.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 3.3. ELEVATION MOTOR DRIVE 3.3.1. ECHANICS The elevation of the machine is varied by the elevation motor which, by means of a timing belt, turns the lead screw nuts on the 2 elevation bars. The motor has an integral encoder wheel which, by means of a photocell, provides the motor motion control signal: each motor revolution corresponds to a predetermined number of pulses and to a predetermined displacement on the elevation bars.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 3.3.4. HE SIGNALS INVOLVED The machine controls the elevation through the CPU board and the elevation interface board as shown in the figure below: CPU board 10-12 11-12 9-12 Down...
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 • Pulse signal This is a square wave signal, alternating between logic level low (0 Vdc) and logic level high (5 Vdc), generated by the photocell in response to movements of the elevation motor. Each pulse corresponds to a slot of the encoder wheel, which is incorporated into and moves with the motor itself.
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4. ACCESSORIES 4.1. CONNECTING TO THE TGS The machine is connected to the Technogym System by means of the 9 pin male D-connector, situated on the back of the control panel, which provides the RS 232 serial port for connecting the TGS reader.
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 5. INSTALLATION INSTRUCTIONS 5.1. SPECIFICATIONS AND REQUIREMENTS For correct machine installation, make sure that: 1. The machine is installed on a level surface that is free of vibrations and has sufficient carrying capacity for the combined weight of the machine and user.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 5.3. FIRST POWER-ON After completing the installation procedure, the machine is ready to be powered up. To turn on the machine, simply toggle the on/off switch from the 0 position to the 1 position.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 6. TROUBLESHOOTING The troubleshooting procedures are shown in the form of flow charts. In order to facilitate consultation, the following standard box shapes are used. This type of box is the START point of the troubleshooting procedure. It typically contains a description of the problem or malfunction.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 6.1. THE DISPLAY DOES NOT ILLUMINATE This error is generated when the supply voltage does not reach the control panel. THE DISPLAY DOES NOT ILLUMINATE Is the fuse OK? Replace the blown fuse...
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 Are DC voltages output by the Replace the power power supply correct? supply Do all DC voltages reach the Replace the CPU board display? Replace cable Do all DC voltages reach the...
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 Is the mains voltage present at Replace the power the output of the power input input socket of the socket? machine Replace the cable Is the mains voltage present at...
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Slightly lift connector CN1 on the power supply. Place the tester probes between pins 4 and 6 on that connector.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 6.2. THE INVERTER IS OFF This condition is related to emergency button or relay. THE INVERTER IS OFF Is the emergency button pressed? Correct operation Is the v oltage at the output of the CPU...
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 Check the CN11 patch Is the v oltage at the relay correct? connector and/or replace the RN-1Q cable Is the relay contact close? Replace the relay Is the v oltage at the input of the...
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 6.3. THE DISPLAY SHOWS “ACTIVATED SECURITY” OR “CAUTION = E2” These messages are related to the emergency button. The machine displays: • ACTIVATED SECURITY if it is pressed during a training session.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 6.4. THE DISPLAY SHOWS “CAUTION = E3” OR “CAUTION = E4” These messages are related to the belt motor group. The machine displays: • CAUTION = E3 failure to actuate movement of the belt motor at the start of the training session;...
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 THE DISPLAY SHOWS "CAUTION = E3" OR "CAUTION = E4" Execute the procedure The inv erter is on? "The inv erter is of f " Check the error message display ed and/or...
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 6.4.1. E01, E02, E03, E04 HE INVERTER DISPLAY SHOWS These inverter error messages are related to output short-circuit problems. Are the deck and the belt in Change deck and belt...
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 6.4.2. HE INVERTER DISPLAY SHOWS These inverter error messages are related to problems with the inverter braking group or the braking resistor. Is the braking resistor correctly connected to the...
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 6.4.3. E08, E10 HE INVERTER DISPLAY SHOWS These inverter error messages are related to HW and SW problems with the inverter. Does the error occur Replace the inverter frequently? Does the machine resume Probable interference.
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 6.4.4. HE INVERTER DISPLAY SHOWS This inverter error message is related to low line voltage problems on the inverter power supply. Does the machine resume Probable low line voltage. correct operation after being...
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 Disconnect the filter output cables and place the tester probes across the filter terminals. The measured voltage should be 220 VAC or 110 VAC depending on the type of mains electricity supply.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 6.4.5. HE INVERTER DISPLAY SHOWS This inverter error message is related to the opening of the motor thermal cutouts. Does the machine resume Probable overheating of correct operation after being the motor.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 6.4.6. HE INVERTER DISPLAY SHOWS This inverter error message is related to poor isolation between the motor phases and ground. Are the motor phases isolated from ground at the Replace the belt motor...
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 6.4.7. HE INVERTER DISPLAY SHOWS This inverter error message is caused by high voltage problems on the inverter power supply line. Does the machine resume Probable high line voltage. correct operation after being...
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 Disconnect the filter output cables and place the tester probes across the filter terminals. The measured voltage should be 220 VAC or 110 VAC depending on the type of mains electricity supply.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 6.4.8. HE INVERTER DISPLAY SHOWS This inverter error message is associated with problems of high inverter temperature. Probable overheating of Does the machine resume Replace the inverter the inverter. The machine correct operation after being is OK.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 6.4.9. HE INVERTER DISPLAY DOES NOT SHOW ANY ERROR This is an anomalous error condition in which the machine display reports an error but the inverter has not generated an error.
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 As for point (2) but between pins 3 (signal) and 4 (ground) of connector CN1 on the inverter interface board. Place the tester probes between pins 3 (ground) and 9 (signal) of connector CN2 on the inverter interface board.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 6.5. THE BELT MOTOR IS JERKING The probable cause of this error is a disconnected phase on the motor or inverter output. THE BELT MOTOR IS JERKING Are the belt motor windings...
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 6.6. THE BELT MOTOR STARTS WITH DELAY The problem is caused by the inverter failing to receive the enable signal (Start) or the speed signal. THE BELT MOTOR DOES NOT START OR...
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 speed. The variation of the signal must be accompanied by a corresponding variation in the belt speed: see Table 6.7-1 or Table 6.7-2. Page 6.25...
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 6.7. THE DISPLAYED SPEED IS INCORRECT The machine displays this error if: • the calibration is incorrect; • there are HW problems with the CPU board – driver board – inverter and motor group.
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 Check and/or replace Is the inverter control voltage at the cable between the output of the inverter interface board inverter interface board correct? and the inverter Is the inverter control PWM signal at...
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 • For versions with speed expressed in km/h: Speed PWM signal Analog signal Frequency (Km/h) (Vdc) (Vdc) (Hz) CPU board Inverter interface board Inverter Display 6-3/CN1 10-3/CN2 5-6/CN1 Display 4.42 4.42...
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 6.8. THE DISPLAY SHOWS “CAUTION = E5” The machine displays this error if it is unable to control the elevation motor. Execute the following troubleshooting procedure when the machine does the reset at the start up described at paragraph 3.3.2.
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 Aer the 2 limit switches OK? Replace the limit switches Is fuse F1 of the elevation board Replace the fuse Check and/or replace the Does the elevation board receive cable connecting the...
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 Lubricate the elevation bars Is the elevation motor current Are the elevation bars lubricated? correct? Replace the elevation motor Is the pulse signal at the Replace the photocell photocell output correct?
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 If you need to replace the elevation board, reassemble on the new board the chip installed into the old one, if it is a different version. Place the tester probes between pins 1 and 2 of connector CN3 on the elevation board. When the “↑”...
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 6.9. THE ELEVATION MOVES IN ONLY ONE DIRECTION The machine displays this error if a microswitch is broken or if it is unable to move the elevation motor. Execute the following troubleshooting procedure when the machine does the reset at the start up described at paragraph 3.3.2.
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 Is the limit switch associated with the Check the position and/or non-illuminated LED tripped? replace the limit switch Is the power supply to the limit switch associated with the Replace the limit switch...
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 If the machine fails to move downward, place the tester probes between pins 12 (ground) and 11 (signal) of connector CN1 on the CPU board: the measured voltage should be approximately 4.2 Vdc.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 6.10. THE DISPLAYED ELEVATION IS INCORRECT The machine displays this error if there is a mismatch between the photocell model and the SW of the elevation board or there is a bad photocell reading due to incorrect calibration, breakage or disturbances produced by the motor brushes as a result of excessively high currents.
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: See the following table:...
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 6.11. THERE IS NO HEART RATE SIGNAL 6.11.1. T ELEMETRIC RECEIVER The machine displays this error if the receiver is not functioning, or if it fails to receive the power supply from the CPU board.
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 THERE IS NO HEART RATE SIGNAL Are the sensors correctly connected to the HS interface Reinstate the connection board? Does the correct supply voltage reach connector HD4 of the HS...
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 6.12. THE TELEMETRIC HEART RATE SIGNAL IS INCORRECT The machine generates this error if the receiver is disturbed by electromagnetic noise in the surrounding environment. THE HEART RATE SIGNAL IS...
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 Is the transmitter always Keep the transmitter within a distance of 80 cm within the minimum Change the receiver from the receiver? reception distance Follow the procedure step by step to correctly diagnose the problem. Take particular care with the...
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 7. DISASSEMBLY OF COMPONENTS 7.1. DISASSEMBLING THE DISPLAY 1. Turn off the machine and unplug the mains lead from the wall output. 2. Unscrew the 2 screws a using a large Phillips screwdriver.
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 6. Open the DISPLAY taking care to the RJ45- RS232 board d. To remove the DISPLAY: 7. Disconnect connectors e. 8. Remove the DISPLAY. To reassemble the DISPLAY, carry out the above steps in reverse order.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 7.2. DISASSEMBLING THE EPROM Carry out the procedure described in paragraph 7.1. “Disassembling the display”. With the display on a work bench: 1. Remove EPROM a from its socket using an integrated-circuit extractor tool.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 7.3. DISASSEMBLING THE CPU BOARD Carry out the procedures described in paragraph 7.1. “Disassembling the display”. With the display placed on a work bench: 1. Disconnect keyboard connector a. 2. Remove the 5 screws b, using a small Phillips screwdriver.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 7.4. DISASSEMBLING THE KEYBOARD Carry out the procedure described in paragraph 7.1. “Disassembling the display”. 1. Disconnect KEYBOARD connector a. Figure 7.4-1 With the display placed on a work bench: 1.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 7.5. DISASSEMBLING THE CARDIO RECEIVER Version A: receiver housed inside the display. Carry out the procedure described in paragraph 7.1. “Disassembling the display”. With the display on a work bench: 1.
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 Version B: receiver positioned under the display. 1. Turn off the machine and unplug the mains lead from the wall output. 2. Unscrew the 8 screws a using a large Phillips screwdriver.
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 9. Rotate the RECEIVER support. 10. Remove the RECEIVER by pulling it from the top. Figure 7.5-6 11. Disconnect connector e. 12. Remove the RECEIVER. To reassemble the RECEIVER, carry out the above steps in reverse order.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 7.6. DISASSEMBLING THE EMERGENCY BUTTON 1. Turn off the machine and unplug the mains lead from the wall outlet. 2. Unscrew the 8 self-tapping screws a using a large Phillips screwdriver.
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 6. Firmly gripping the inner part, push and rotate the EMERGENCY BUTTON to detach it. To reassemble the EMERGENCY BUTTON, carry out the above steps in reverse order. Figure 7.6-4...
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 7.7. DISASSEMBLING THE HS INTERFACE BOARD 1. Turn off the machine and unplug the mains lead from the wall output. 2. Back off the 8 screws a using a large Phillips screwdriver.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 7.8. DISASSEMBLING THE HAND SENSORS 1. Turn off the machine and unplug the mains lead from the wall output. For each SENSOR: 2. Use a pointed tool (such as a screwdriver) to leverage inside the SENSOR slot a.
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 7.9. DISASSEMBLING THE MOTOR GUARD 1. Turn off the machine and unplug the mains lead from the wall outlet. 2. Unscrew the 6 screws a using a large Phillips screwdriver.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 7.10. DISASSEMBLING THE FRONT PLATE Carry out the procedure described in paragraph 7.9. “Disassembling the motor guard”. 1. Unscrew the 4 self-tapping screws a using a large Phillips screwdriver. 2. Rotate the FRONT PLATE b downward.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 7.11. DISASSEMBLING THE RUNNING TRACK 1. Turn off the machine and unplug the mains lead from the wall outlet. 2. Unscrew the 2 screws a using a 6-mm Allen T wrench.
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 6. Unscrew the 6 screws d using: • the 2 rear a 5-mm Allen T wrench; • the 4 front screws using a 5-mm Allen T wrench while holding the nut in place with a 13-mm wrench.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 7.12. DISASSEMBLING THE DRIVEN ROLLER, THE DRIVING ROLLER, THE TREAD BELT AND THE MOTOR BELT 1. Place the machine in the maximum elevation position. 2. Carry out the procedure described in paragraphs 7.9.
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 8. Back off the 4 nuts d (2 are concealed by the motor in the figure at left) which fix the belt motor to the machine frame using a 13-mm wrench, and holding the screw underneath in place with a 6-mm Allen T wrench.
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 15. Move the belt motor toward the DRIVING ROLLER n and pull outward to remove belt o from the motor pulley p. Figure 7.12-7 16. Unscrew the 2 fixing screws of the DRIVING ROLLER q using a 6-mm Allen T wrench.
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 To reassemble the DRIVEN ROLLER, the DRIVING ROLLER, the TREAD BELT and the MOTOR BELT, carry out the above steps in reverse order. To reassemble the flywheels the right way round, use the markings made previously.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 7.13. DISASSEMBLING THE BELT MOTOR Carry out the procedure described in paragraph 7.9. “Disassembling the motor guard”. 1. Remove the dust guard. 2. Unscrew the 4 nuts a (2 are concealed by the...
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 8. Disconnect connectors e. 9. Remove the BELT MOTOR. To reassemble the BELT MOTOR, carry out the above steps in reverse order. Figure 7.13-3 Remember to reassemble the motor on the plastic support shown in the figure at left, that insulate it from the frame.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 7.14. DISASSEMBLING THE ELECTRONIC CIRCUIT BOARDS Carry out the procedures described in paragraphs 7.9. “Disassembling the motor guard” and 7.10. “Disassembling the front plate”. 1. Cut any straps fixing the cables to the grille protecting the ELECTRONIC CIRCUIT BOARDS.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 7.15. DISASSEMBLING THE INVERTER Carry out the procedure described in paragraph 7.9. “Disassembling the motor guard”. 1. Unscrew the screw d using a small Phillips screwdriver. 2. Remove the INVERTER cover.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 7.16. DISASSEMBLING THE ELEVATION MOTOR BELT 1. Set the elevation at 7%. Carry out the procedures described in paragraphs 7.9. “Disassembling the motor guard” and 7.10. “Disassembling the front plate”.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 7.17. DISASSEMBLING THE ELEVATION MOTOR Carry out the procedure described in paragraph 7.16. “Disassembling the elevation motor belt” up to the slackening of the belt (step 7). 1. Disconnect the motor power supply cable and the photocell cable.
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 7. Strike the motor shaft with a rubber hammer, and, using a pointed tool if necessary, remove the shaft from the lower side of the machine. Figure 7.17-3 8. Recover the tab d.
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 9. Disassemble protective housing of the encoder wheel, using, depending on the type of motor: • “BONFIGLIOLI” motor: 10-mm wrench; • “SITI” motor: 8-mm wrench. 10. Unscrew the 4 fixing screws of the...
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 7.18. DISASSEMBLING THE ELEVATION MOTOR BRUSHES Carry out the procedures described in paragraphs 7.9. “Disassembling the motor guard” and 7.10. “Disassembling the front plate”. 1. Manually, or using a small flat-head screwdriver, unscrew the protective caps a of the brushes.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 7.19. DISASSEMBLING THE ELEVATION BARS 1. Set the elevation at 7%. Carry out the operations described in paragraphs 7.9. “Disassembling the motor guard” and 7.10. “Disassembling the front plate”. 2. Overturn the machine on its right hand side.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 7.20. DISASSEMBLING THE LEAD SCREW NUTS 1. Set the elevation at 7%. Carry out the procedures described in paragraphs 7.9. “Disassembling the motor guard” and 7.10. “Disassembling the front plate”.
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 8. Remove the LEAD SCREW NUT GROUP. To reassemble the LEAD SCREW NUT GROUP, carry out the above steps in reverse order. Figure 7.20-3 Page 7.32...
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 7.21. DISASSEMBLING THE LIMIT SWITCHES Carry out the procedures described in paragraphs 7.9. “Disassembling the motor guard” and 7.10. “Disassembling the front plate”. To remove the LIMIT SWITCHES: 1. Disconnect the cables a.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 7.22. DISASSEMBLING THE PHOTOCELL Carry out the procedures described in paragraphs 7.9. “Disassembling the motor guard” and 7.10. “Disassembling the front plate”. 1. Disconnect connector a on the PHOTOCELL board.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 8. ADJUSTMENTS 8.1. TENSIONING A NEW TREAD BELT 1. After assembling the new tread belt, place a tape measure along the right hand edge of the tread belt, and use a pen make two reference marks on the tread belt at a distance of exactly 1 meter from each other.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 8.2. TENSIONING A USED TREAD BELT 1. Before disassembling the used tread-belt, place a tape measure along the right-hand edge of the tread-belt and, using a pen, make two reference marks spaced exactly 1 meter apart.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 8.3. CENTERING THE TREAD BELT 1. Start the machine at a speed of 10 km/h. 2. Observe the movement of the tread belt, correcting any tendency to shift to the right or...
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 8.4. ADJUSTING THE TENSION AND ALIGNMENT OF THE TREAD-BELT MOTOR BELT Carry out the procedures described in paragraphs 7.9. “Disassembling the motor guard” and 7.10. “Disassembling the front plate”. 1. Remove the dust guard.
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 To adjust the alignment, use a straight-line reference rod d, rested against the driving roller pulley, and make sure that: • The pulley and flywheel are parallel. 1. Repeat steps 3 and 4.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 8.5. TENSIONING THE ELEVATION MOTOR BELT Carry out the procedures described in paragraphs 7.9. “Disassembling the motor guard” and 7.10. “Disassembling the front plate”. 1. Place the machine on its maximum elevation position.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 8.6. ALIGNING THE ELEVATION BARS 1. With the machine turned over on one side, turn one of the elevation bars until the wheel shaft holes on both bars are aligned.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 8.7. CALIBRATING THE TREAD BELT SPEED Carry out the procedure described in paragraph 7.9. “Disassembling the motor guard”. The operations described below must be carried out with the machine powered...
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 8.8. CENTERING THE PHOTOCELL Carry out the procedures described in paragraphs 7.9. “Disassembling the motor guard” and 7.10. “Disassembling the front plate”. 1. Using a 10-mm wrench, unscrew the 2 fixing screws of the cover of the protective housing of the encoder wheel, where present.
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 9. CONFIGURING THE MACHINE 9.1. USER SETTING PARAMETERS To change the settings of the machine, when the equipment is in the standby mode, press numeric keys 314 at the same time. The following will appear on the LED matrix: PASSWORD = 0 Now, use the numeric keys to enter 2406 (the password) and press ENTER to confirm.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 9.1.2. EASUREMENT SYSTEM Either the EUROPEAN (Kg and Km) or the AMERICAN (pounds and miles) measurement system can be chosen. To change the current setting, when the measurement system is actually in use will...
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 and press ENTER to confirm your choice. 9.1.6. “ENTER” NABLING THE The “ENTER” key can be enabled to increase the amount of exercising time during manual and CPR training sessions. To change the current setting, when the setting is actually in use will scroll...
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 9.2.1. NABLING USE OF THE HAND SENSOR It is possible to enable the use of the sensors acquisition of the heart rate. To change this setting, when the LED display is showing the current configuration, press the number keys (from 1 to 2) to...
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 9.3.2. OURS OF USE OF THE BELT MOTOR The number of hours the belt motor has been operating: HOURS MOTOR = xxx Press ENTER to go ahead. 9.3.3. INUTES OF USE OF THE EVELATION MOTOR The number of minutes the elevation motor has been operating: MIN.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 input the desired value using the numeric keys to enter and press ENTER to confirm. Just press ENTER to maintain the original value. 9.4.3. INUTES OF USE OF THE EVELATION MOTOR To change this value, when the value actually in memory will scroll on the LED matrix: MIN.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 9.5. PROGRAMMING THE HITACHI SJ100 INVERTER The inverter can be programmed using the special keypad installed on board the machine. It is necessary to correctly configure the values of the main functions labeled with an F, and those of the extended functions labeled with A, b, C and H.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 9.5.1. ONITOR FUNCTION PARAMETERS Parameter Description Motor output frequency Motor current draw Direction of movement Status monitor of intelligent terminal input signals Status monitor of intelligent terminal output signals “Converted” motor output frequency...
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 9.6. PROGRAMMING THE HITACHI J100 INVERTER The Hitachi inverter can be programmed using the standard keyboard. The values of the main functions, indicated with the letter F, and those of the extended functions, indicated the letters A and C, must be correctly configured.
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 EXTENDED FUNCTIONS FUNCTION Value Default FUNCTION Value Default A 37 A 38 A 39 A 40 A 41 A 42 A 43 A 48 A 49 A 50 A 10...
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 10. SCHEDULED MAINTENANCE To keep the machine in perfect working order and prevent the risk of malfunction, it is necessary to perform the scheduled maintenance operations set out in the table below. There are 3 basic types of maintenance operations: •...
1. With the machine stopped, check the state of wear of the entire surface of the tread belt, turning it by hand. If any anomalies are found, call in the authorized Technogym Technical Service. 2. Check the state of wear of the running track by lifting the tread belt in the middle. If any anomalies are found, call in the authorized Technogym Technical Service.
HECKING AND CENTERING THE TREAD BELT 1. With the machine stopped, check the tension of the entire surface of the tread belt, turning it by hand. If any anomalies are found, call in the authorized Technogym Technical Service or adjust the tension.
10.3. SPECIAL MAINTENANCE OPERATIONS These operations can only be carried out by a qualified technician specifically trained by Technogym and authorized to carry out machine installation and adjustments, as well as special maintenance operations or repairs which require special knowledge of the machine, its operation, safety systems and working procedures.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 10.3.6. C HECKING THE WEAR OF THE REAR ROLLER 1. Turn off the machine by placing the switch in the 0 position (OFF). 2. Unplug the mains lead from the wall outlet.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 3. If the machine is equipped with a coded receiver (PCD technology), put on the coded strap and wait for the machine to display the measured heart rate. At this point, using a heart rate frequency simulator, check that the machine does not detect its presence and doesn’t alter the...
11. APPENDIX 11.1. TECHNICAL NOTES ON CARDIO RECEIVERS Technogym utilizes Polar technology for measuring the heart rate frequency of the person training on the machine. The Polar system consists of: • a transmitter, worn by the person training on the machine, which uses 2 electrodes to detect the electrical activity of the heart and transmits the measured heart rate by sending an electromagnetic signal at a frequency of 5 KHz.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 There are 3 types of problems which can typically occur on the heart rate signal: • interference caused by disturbances from sources of electromagnetic noise. These problems cause the heart rate signal to deviate from the rear value, typically making it higher;...
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 of the receiver (detected by the coil) whereas they have no effect on digital components such as the CPU receiver connecting cable. Electromagnetic interference can take different forms: on the one hand, the receiver may detect and hence generate spurious transients or periodic noise pulse, or on the other hand the receiver may become saturated.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 Sensitivity is reduced by soldering a resistor in parallel with the coil. Normally, the receiver already has a 15 KOhm resistor mounted in parallel with the coil, however it is advisable to check for its presence.
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 Figure 11.1-2 Please note that even small departures from the above specifications may considerably impair the accuracy of reception. The optimal configuration is therefore that shown in the figures below: •...
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 Figure 11.1-4 11.1.6. R OUTING OF CABLES Particular care must be taken in the routing of cables to prevent interference with the receiver coil. Figure 11.1-5 Page 11.6...
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 11.2. PERSONAL CODED DEVICE The machine can be equipped with a new heart rate receiver based on the PERSONAL CODED DEVICE technology developed exclusively by Technogym in conjunction with POLAR.
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 Code T (msec) At the start of the training session, the coded receiver first of all seeks to detect a coded signal for a maximum of 10 seconds. This is done in reduced sensitivity mode to avoid receiving a signal from users on adjacent machines.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 11.3. HITACHI SJ100 INVERTER ERROR CODES The inverter memorizes all the errors detected during operation, in the form of a code which indicates the cause of the error. The table below lists the error codes and their meaning, as referred to in chapter 6.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 2. Turn on the machine. 3. Repeatedly press the “1” or “2” key on the inverter keypad until the display shows “d08”. 4. Press the “FUNC” key to display the last error which occurred. The following will sequentially appear: •...
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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 5. Holding down the three keys, press also Stop/Reset key for about 1 second and wait for about 3 seconds, until the blinking d00 is shown on the display; 6. Now release all keys again. The initializing phase that now begins will be complete as soon as the display 00 appears.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 11.6. HITACHI J100 INVERTER ERROR CODES The inverter memorizes all the errors detected during operation, in the form of a code which indicates the cause of the error. The table below lists the error codes and their meaning, as referred to in chapter 6.
RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3 • Voltage at the time of the error (this is the DC voltage internal to the inverter; to obtain the actual mains voltage simply divide this value by 0.14). 5. To proceed to display all the errors in reverse chronological order, simply press the “1” key while the error code is being displayed.
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TECHNOGYM S.p.A. Via G. Perticari, 20 47035 Gambettola (FC) ITALIA Tel.: +39-0547-650438 Fax: +39-0547-650150 e-mail: service@technogym.com 0SM00080-ING...
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Questions and answers
Après allumage, mon tapis se met directement en erreur 3. Je les bien éteint plusieurs minutes puis 1h puis plusieurs heures mais rien n’y fait il est toujours en e3 que faire de plus ?
If the Technogym RUN 600 XTPRO treadmill displays error code E3 after being turned on, follow these steps:
1. Identify that E3 is related to output short-circuit problems.
2. Refer to the troubleshooting procedures for E01–E05 errors.
3. Check for output short circuits according to the manual instructions.
4. Perform the specified diagnostic checks and corrective actions based on the findings.
If needed, follow the detailed troubleshooting instructions provided for E01–E05 errors.
This answer is automatically generated