Technogym Run MED Service Maintenance Manual
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Technogym Run MED Service Maintenance Manual

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MAINTENANCE MANUAL
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  • Page 1 & ERVICE MAINTENANCE MANUAL .1.0...
  • Page 3 The information contained in this document is subject to change without notice. Technogym does not guarantee this documentation in any way. Technogym shall not be held responsible for any errors contained in this manual and declines all liability for accidents or damages resulting from the supply, characteristics or use of this manual.

  • Page 5: Table Of Contents

    RUN MED: Service & Maintenance Manual - rev. 1.0 Contents 1. GENERAL NOTICES............................1.1 1.1............................... 1.1 NTRODUCTION 1.2............................1.1 ECOMMENDATIONS 1.3..................... 1.2 ENERAL RULES FOR REPAIR PROCEDURES 2. TECHNICAL CHARACTERISTICS........................2.1 2.1............................. 2.1 RODUCT CODES 2.2.
  • Page 6 RUN MED: Service & Maintenance Manual - rev. 1.0 5.3............................5.2 IRST POWER 6. TROUBLESHOOTING ............................6.1 6.1........................ 6.2 ROUBLESHOOTING SERVICE MENU 6.1.1. Automatic Tests..........................6.3 6.1.1.1. I2C Device Test................................6.3 6.1.1.2. UpDown Test ................................6.3 6.1.1.3. Inverter Test ................................6.3 6.1.1.4.
  • Page 7 RUN MED: Service & Maintenance Manual - rev. 1.0 8.2........................8.2 ENSIONING A USED TREAD BELT 8.3.......................... 8.3 ENTERING THE TREAD BELT 8.4.................... 8.4 LIGNING THE TREAD BELT MOTOR DRIVE BELT 8.5........................8.5 OSITION OF THE LIMIT SWITCH 9.
  • Page 8 RUN MED: Service & Maintenance Manual - rev. 1.0 10.1. D ......................10.1 AILY MAINTENANCE OPERATIONS 10.1.1. Setting up the operation........................ 10.1 10.1.2. External cleaning operations......................10.1 10.2. W ......................10.2 EEKLY MAINTENANCE OPERATIONS 10.2.1. Checking the “Emergency stop” ....................10.2 10.2.2.

  • Page 9: General Notices

    1.1. INTRODUCTION This document is reserved for Technogym Service technicians, and is intended to provide authorized personnel with the necessary information to correctly carry out repairs and maintenance. A thorough knowledge of the technical information contained in this manual is essential for completing the professional training of the operator.

  • Page 10: General Rules For Repair Procedures

    1. Always mark any parts or positions which may be confused with each other at the time of reassembly. 2. Use original Technogym spare parts and lubricants of the recommended brands. 3. Use special tools where specified. 4. Consult the Technical Newsletters, which may contain more up-to-date information on adjustments and maintenance than those contained in this manual.

  • Page 11: Technical Characteristics

    RUN MED: Service & Maintenance Manual - rev. 1.0 2. TECHNICAL CHARACTERISTICS 2.1. PRODUCT CODES The machine codes take into account all the possible variants and options available for the products. The machine code, which does not include the Serial Number, consists of 16 alphanumeric...

  • Page 12: Mechanical Characteristics

    RUN MED: Service & Maintenance Manual - rev. 1.0 For example, a possible product code would be: D847MLTAL0000UKE which is interpreted as follows: D84 7 M L T AL 00 0 0 UK E standard international packing British English language...

  • Page 13: Functions And Characteristics Table

    RUN MED: Service & Maintenance Manual - rev. 1.0 2.3. FUNCTIONS AND CHARACTERISTICS TABLE ERSION Mains voltage 180-265 VAC Frequency 50 - 60 Hz Consumption 2500 W 0.4-25 Km/h Speed 0.25-15.6 mph Incline 0-18 % Fast track control Hand sensor...

  • Page 14: Conformity Regulations

    RUN MED: Service & Maintenance Manual - rev. 1.0 2.4. CONFORMITY REGULATIONS The machine conforms to the following standards: Europe Directives 93/42/CE EN 957-1 classe IA EN 957-6 UL 60601-1 Standards EN 60601-1 FCC15 EN 60601-1-2 In addition: • Electrical isolation class under EN60601-1: Type I;...

  • Page 15: Wiring Diagram

    RUN MED: Service & Maintenance Manual - rev. 1.0 2.6. WIRING DIAGRAM The machine consists of 2 assemblies which are connected together as illustrated below: Patch Conn. B LOWER UPPER TRM-20 TRM-19 ASSEMBLY ASSEMBLY Patch Conn. C • Lower assembly...
  • Page 16 RUN MED: Service & Maintenance Manual - rev. 1.0 • Upper assembly CSAFE BOARD 12 Vdc TRM-21 TRM-31 TRM-28 RECEIVER ARM DISPLAY BOARD FE 1 TRM-26 FE 1 FE 2 FE 1 RIGHT TRM-32 SENSOR KEYBOARD HAND TRM-20 TRM-57 SENSOR...

  • Page 17: Wiring

    RUN MED: Service & Maintenance Manual - rev. 1.0 2.7. WIRING TRM-05: Motor compartment fan cable AT driver board - Fan ATmain board Signal Color 24 Vdc power supply internally connected cable Black TRM-06: Belt motor cable AT driver board - Motor...
  • Page 18 RUN MED: Service & Maintenance Manual - rev. 1.0 TRM-15: Emergency button cable Patch connector - Microswitch Patch Signal Color Micro 1 Micro 2 Emergency Brown Reference White Bridge Black TRM-19: Cable connecting upper and lower assemblies Patch connectors –AT driver board...
  • Page 19 RUN MED: Service & Maintenance Manual - rev. 1.0 TRM-20: Display communication and power supply cable Patch connector – Display Board – Patch connector Patch Signal Color Display Board Patch Gnd +12 Vdc Gray Gnd +5 Vdc Black -sensing +5 Vdc...
  • Page 20 RUN MED: Service & Maintenance Manual - rev. 1.0 TRM-57: Sensor Cable Hand Sensor Board - Sensors Hand sensor Signal Color Sensors board J2 - J4 Right sensor signal Yellow Sensor signal reference White down Left sensor signal Brown Sensor signal reference...
  • Page 21 RUN MED: Service & Maintenance Manual - rev. 1.0 TRM-58: Hight voltage cable Power entry socket – Circuit braker Power entry Signal Color Circuit braker socket Faston Neutral Blue Faston Faston Line Brown Faston CV-281: LCD inverter power supply cable CPU board –...
  • Page 22 RUN MED: Service & Maintenance Manual - rev. 1.0 Page intentionally left blank Page 2.12...

  • Page 23: Principles Of Operation

    RUN MED: Service & Maintenance Manual - rev. 1.0 3. PRINCIPLES OF OPERATION 3.1. BLOCK DIAGRAM The machine block diagram is illustrated in the figure below: DISPLAY CSAFE USER FAN BOARD R SENSOR HAND CARDIO SENSOR RECEIVER BOARD DISPLAY BOARDS...

  • Page 24: Display Board

    RUN MED: Service & Maintenance Manual - rev. 1.0 3.1.1. ISPLAY BOARD This is the heart of the display: this is the circuit board which comprises the CPU, an ARM microprocessor, its logic circuits and a FLASH EPROM containing the operating program for the machine moreover, acts as the interconnection hub for all the components of the display and serves as the point of connection with the electrical box.

  • Page 25: Cardio Receiver

    RUN MED: Service & Maintenance Manual - rev. 1.0 3.1.5. ARDIO RECEIVER This board manages the signal received from the telemetric transmitter used by the person exercising. It receives the power supply signal from the display board and outputs a negative logic pulse for every heart beat that is detected: the signal level is normally 5 Vdc, with a pulse at 0 Vdc (having a width of approximately 30 msec) at each heart beat.

  • Page 26: Limit Switch

    RUN MED: Service & Maintenance Manual - rev. 1.0 3.1.9. IMIT SWITCH This is a NC microswitch which defines the zero-reference position for the elevation mechanism: the switch is positioned so that it is pressed by the machine during the reset procedure, thereby defining the reference position.

  • Page 27: 3.1.10.1. At Driver Board

    RUN MED: Service & Maintenance Manual - rev. 1.0 3.1.10.1. AT driver board It is the upper board of the assembly and it is the heart of the driver: it does everything was described above for the AT driver but the function of the AT power supply board described below.

  • Page 28: Tread Belt Motor Drive

    RUN MED: Service & Maintenance Manual - rev. 1.0 3.2. TREAD BELT MOTOR DRIVE 3.2.1. ECHANICS The tread belt is actuated by the motor through a linkage consisting of the motor pulley, the driving roller and the belt which connects them. In this way, a given belt motor speed corresponds to a predetermined linear tread belt speed.

  • Page 29: The Signals Involved

    RUN MED: Service & Maintenance Manual - rev. 1.0 SW or HW problems with the AT driver itself, etc..) it halts the motor and sends an alarm signal to the display board, which displays a “THE EQUIPMENT IS BLOCKED” error message which can be associated with different inverter error codes.

  • Page 30: Elevation Motor Drive

    RUN MED: Service & Maintenance Manual - rev. 1.0 3.3. ELEVATION MOTOR DRIVE 3.3.1. ECHANICS The machine incline is varied by moving a frame connected to the front wheels by means of the elevation motor rod. The motor movement is detected by a hall sensor which provides the motor motion control signal: each motor revolution generates a predetermined number of pulses and produces a known displacement of the rod and hence of the machine incline.

  • Page 31: The Reset Procedure

    RUN MED: Service & Maintenance Manual - rev. 1.0 • an encoder consisting of a Hall effect sensor integrated into the elevation motor: when the motor is running it outputs train of pulses which represent the motor movement. The AT driver counts the pulses received and is thus able to determine the exact position of the incline.
  • Page 32 RUN MED: Service & Maintenance Manual - rev. 1.0 This signal alternates between a low value of 0 Vdc and a high value of 5 Vdc. When measured with a multimeter, this signal is at either 0 or 5 Vdc when the motor is stopped, while during motor movements it is approximately 2.5 Vdc.

  • Page 33: Emergency Stop Management

    RUN MED: Service & Maintenance Manual - rev. 1.0 3.4. EMERGENCY STOP MANAGEMENT 3.4.1. ONTROL The control block diagram is as follows: Emergency Contact 2-6/CN6 3-6/CN6 Clear Keyboard Display Board 5-6/CN6 4-6/CN6 RS-485 Reset Emergency 10-12/J3 9-12/J3 AT driver When the user presses the emergency button, the display board stops the exercise, displays the message “PRESS ANY KEY …”...

  • Page 34: The Signals Involved

    RUN MED: Service & Maintenance Manual - rev. 1.0 3.4.2. HE SIGNALS INVOLVED The machine uses the following control signals: • Emergency contact This is the contact provided by the 2 emergency stop microswitches. They provide a NC contact which opens when the emergency is pressed. This signal enters the display board (pins 3-6 and 2-6 of connector CN6).

  • Page 35: Accessories

    RUN MED: Service & Maintenance Manual - rev. 1.0 4. ACCESSORIES 4.1. AVAILABLE ACCESSORIES The following accessories are available for this product: • Underarm supports • Long adjustable handrails • Rear step Page 4.1...

  • Page 36: Cardio Theater Connection

    RUN MED: Service & Maintenance Manual - rev. 1.0 4.2. CARDIO THEATER CONNECTION The machine can be connected to the CardioTheater by means of the RJ45 connector on the CSafe board. The Ca rdioTheater unit must be provided with a power cable having the following pin-out:...

  • Page 37: Monitor Plug For Csafe Port

    RUN MED: Service & Maintenance Manual - rev. 1.0 When programming the machine sometimes it is necessary to fit plug into the free RJ-45 port on the back of the display, to avoid any type of interference during the operation.
  • Page 38 RUN MED: Service & Maintenance Manual - rev. 1.0 Page intentionally left blank Page 4.4...

  • Page 39: Installation Instructions

    RUN MED: Service & Maintenance Manual - rev. 1.0 5. INSTALLATION INSTRUCTIONS 5.1. SPECIFICATIONS AND REQUIREMENTS For correct machine installation, make sure that: 1. The machine is installed on a level surface that is free of vibrations and has sufficient carrying capacity for the combined weight of the machine and user.

  • Page 40: Installation

    RUN MED: Service & Maintenance Manual - rev. 1.0 5.2. INSTALLATION To correctly install the machine, proceed as follows: 1. Ensure that the specifications and requirements for installation have been met (see paragraph 5.1. “Specifications and requirements”.) 2. Position the machine as specified above, on a level surface that is free of vibrations and has sufficient carrying capacity for the combined weight of the machine and user.

  • Page 41: Troubleshooting

    RUN MED: Service & Maintenance Manual - rev. 1.0 6. TROUBLESHOOTING The troubleshooting procedures are shown in the form of flow charts. In order to facilitate consultation, the following standard box shapes are used. This type of box is the START point of the troubleshooting procedure. It typically contains a description of the problem or malfunction.

  • Page 42: Troubleshooting Service Menu

    RUN MED: Service & Maintenance Manual - rev. 1.0 6.1. TROUBLESHOOTING SERVICE MENU This section can be used to test the operation of certain machine components (AC/DC Motors, LED display, keyboard, serial ports, inverter). It is invoked, when the machine is in standby mode, by simultaneously pressing the keys 369.

  • Page 43: Automatic Tests

    RUN MED: Service & Maintenance Manual - rev. 1.0 6.1.1. UTOMATIC ESTS The tests grouped under this section conduct checks on the machine’s operation in a fully automatic manner. After selecting the desired test using the + and – speed keys, press ENTER to initiate the test and then await the result.

  • Page 44: Serial Ports Test

    RUN MED: Service & Maintenance Manual - rev. 1.0 6.1.1.5. Serial Ports Test The serial ports test checks the following communication ports: • CSafe COM test; • Low Kit COM test; • TGS COM test. Using the + and – speed keys, select the desired test item and confirm by pressing ENTER. The test can have two outcomes: •...

  • Page 45: Man. Updown Test

    RUN MED: Service & Maintenance Manual - rev. 1.0 6.1.2.3. Man. UpDown Test The manual UpDown test displays the values output by the elevation motor drive during machine incline movements. The values displayed are: • Machine incline position; • Number of pulses generated by the elevation motor encoder;...

  • Page 46: The Encoder Does Not Work Properly

    RUN MED: Service & Maintenance Manual - rev. 1.0 6.2. THE ENCODER DOES NOT WORK PROPERLY A fault in the tread-belt motor encoder may result in the following: 1. Failure to function In this case the encoder does not generate any pulses. The AT driver stops functioning with error code EdA and the machine displays the “SPEED ERROR”...

  • Page 47: The Display Fails To Illuminate

    RUN MED: Service & Maintenance Manual - rev. 1.0 6.3. THE DISPLAY FAILS TO ILLUMINATE This error occurs when the power supply voltage does not reach the upper assembly. THE DISPLAY FAILS TO ILLUMINATE Does the wall outlet supply the...
  • Page 48 RUN MED: Service & Maintenance Manual - rev. 1.0 Is the v oltage at the output of the circuit Replace the circuit breakers correct, when breakers they are pressed? Replace mutual Is the v oltage at the input inductance to the AT driv er box?
  • Page 49 RUN MED: Service & Maintenance Manual - rev. 1.0 Are the DC v oltages at the Replace the AT driv er output of the AT driv er board board correct? Are the DC v oltages on patch Replace cable TRM-19...
  • Page 50 RUN MED: Service & Maintenance Manual - rev. 1.0 Check that the red LED H5, on the AT driver board is on. Using a tester, check the voltages on the back of connector XU2 on the AT drive board, placing the probes on test points 1-2 to measure the +12 Vdc signal and on 5-6 for the 5 Vdc signal (see figure below).

  • Page 51: Press A Key" Message On The Display

    RUN MED: Service & Maintenance Manual - rev. 1.0 6.4. “PRESS A KEY” MESSAGE ON THE DISPLAY This error message may appear when: • loss of communication between the lower and upper assemblies; • the user has pressed the emergency button;...

  • Page 52: The Equipment Is Blocked" Message On The Display

    RUN MED: Service & Maintenance Manual - rev. 1.0 6.5. “THE EQUIPMENT IS BLOCKED” MESSAGE ON THE DISPLAY This error message can be caused by: • loss of communication between the lower and upper assemblies; • the AT driver has detected an error condition, causing it to generate an alarm and store the error code in memory.

  • Page 53: At Driver Error

    RUN MED: Service & Maintenance Manual - rev. 1.0 6.6. AT DRIVER ERROR When the AT driver detects an error, it stops and interrupts the power supply to the tread belt and elevation motor. An error code identifying the fault condition is saved in the error history log. In addition, it sends an error status signal to the display board via the serial link.
  • Page 54 RUN MED: Service & Maintenance Manual - rev. 1.0 THE AT DRIVER HAS DETECTED AN ERROR OC - OLi - OLm - Ot - MST - OCH - SHC Check the error code stored in memory Carry out the "GRADIENT NOT WORKING"...

  • Page 55: Error Oh

    RUN MED: Service & Maintenance Manual - rev. 1.0 6.6.1. RROR This error indicates overheating of the heat sink on the AT driver board. Probable ov erheating of the Does the machine resume Replace the AT driv er AT driv er. The machine is...

  • Page 56: Errors Oc - Oli - Olm - Ot - Och - Mst - Shc

    RUN MED: Service & Maintenance Manual - rev. 1.0 6.6.2. OC - OL - OL - OCH - MST - SHC RRORS These errors are associated with overcurrents or overloading of the inverter and/or motor. Check if the encoder works...
  • Page 57 RUN MED: Service & Maintenance Manual - rev. 1.0 Disconnect the motor cable from the AT driver box and place the tester probes across its terminals U-V, U-W and V-W. The measured resistance should be very high, in the order Mohms.

  • Page 58: Error Uu

    RUN MED: Service & Maintenance Manual - rev. 1.0 6.6.3. RROR This error indicates low voltage problems on the AT driver supply line. This error can be caused by a failure of the belt motor encoder. Check if the encoder works...

  • Page 59: Error Ou

    RUN MED: Service & Maintenance Manual - rev. 1.0 6.6.4. RROR This inverter error message indicates an overvoltage condition on the inverter supply line. This error can be caused by a failure of the belt motor encoder. Check if the encoder works...

  • Page 60: Error Otm

    RUN MED: Service & Maintenance Manual - rev. 1.0 6.6.5. RROR This error indicates that the thermal cutouts of the tread belt motor have been tripped. Does the machine resume Probable ov erheating of the correct operation af ter being motor.

  • Page 61: Error Olr

    RUN MED: Service & Maintenance Manual - rev. 1.0 6.6.6. RROR This error indicate problem with the braking resistor. Is the braking resistor correctly connected to the AT driv er Reinstate the connection board? Is the v alue of the braking...

  • Page 62: Error Pe

    RUN MED: Service & Maintenance Manual - rev. 1.0 6.6.7. RROR This error indicate problem on the data of the Eeprom. Does the error occur Replace the AT driv er f requently ? board Does the machine resume Probable interf erence. The...

  • Page 63: Error Em

    RUN MED: Service & Maintenance Manual - rev. 1.0 6.6.8. RROR The error is generated if the AT drive receives a software emergency signal via the 485 serial communications link between the upper and lower assemblies, but does not receive the corresponding emergency hardware signal via cables TRM-19 and TRM-20.

  • Page 64: Speed Error" Message On The Display

    RUN MED: Service & Maintenance Manual - rev. 1.0 6.7. “SPEED ERROR” MESSAGE ON THE DISPLAY The machine displays this error message if the encoder of the tread belt motor is not working. This error message will not appear on the 500 model, which does not have a tread belt motor encoder.
  • Page 65 RUN MED: Service & Maintenance Manual - rev. 1.0 Is the 400VAC v oltage Replace the AT driv er Replace the power correctly supplied by the AT board supply board driv er board? Replace AT driv er Do the pulses correctly reach...

  • Page 66: Tread Belt Motor Is Jerking

    RUN MED: Service & Maintenance Manual - rev. 1.0 6.8. TREAD BELT MOTOR IS JERKING The probable cause is: • a disconnected phase either at the AT driver board output or on the motor; • a failure of the belt motor encoder.

  • Page 67: Gradient Not Working" Message On The Display

    RUN MED: Service & Maintenance Manual - rev. 1.0 6.9. “GRADIENT NOT WORKING” MESSAGE ON THE DISPLAY If the elevation does not work and there is no error message on the display, the elevation movement may have been disabled in the configuration menu. For further details, refer to paragraph 9.1.12.
  • Page 68 RUN MED: Service & Maintenance Manual - rev. 1.0 "GRADIENT NOT WORKING" MESSAGE ON THE DISPLAY Check the P09 parameter is correctly setted Check that the AT driv er is running SW v ersion 2.05. or higher Check the elev ation...
  • Page 69 RUN MED: Service & Maintenance Manual - rev. 1.0 Check the parameter setting as detailed in paragraph 9.2.2.4 “Table of configuration parameters”. Check the low kit version as detailed in paragraph 9.2.7.1 “Low kit version”. Carry out the following procedure to check and adjust the encoder position:...

  • Page 70: The Elevation Does Not Go Down

    RUN MED: Service & Maintenance Manual - rev. 1.0 6.10. THE ELEVATION DOES NOT GO DOWN This error occurs when the limit switch is broken or disconnected: in fact, under these conditions the broken or disconnected microswitch gives an open contact, which is interpreted by the machine as having reached the lower travel limit, causing further downward movements to be inhibited.
  • Page 71 RUN MED: Service & Maintenance Manual - rev. 1.0 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Place the tester probes across the NC and C contacts of the limit switch. The contact should be closed when the microswitch is not pressed, and open when the microswitch is pressed.

  • Page 72: The Machine Does Not Read The Tgs

    RUN MED: Service & Maintenance Manual - rev. 1.0 6.11. THE MACHINE DOES NOT READ THE TGS The machine displays this error if the TGS reader is not working properly, or if it is not supplied by the display board.
  • Page 73 RUN MED: Service & Maintenance Manual - rev. 1.0 Place the tester probes across pins 1 and 3 of connector CN1 of the TGS reader. The measured value should be +12 Vdc. As for step (1) but across pins 1 and 9 of connector CN3 on the display board.

  • Page 74: There Is No Heart Rate Signal

    RUN MED: Service & Maintenance Manual - rev. 1.0 6.12. THERE IS NO HEART RATE SIGNAL 6.12.1. T ELEMETRIC RECEIVER The machine displays this error if: 1. electromagnetic noise saturate the HR receiver which does not display any value due to a specific SW filter which cut every signal, greater than 220 bpm;...

  • Page 75: Hand Sensor

    RUN MED: Service & Maintenance Manual - rev. 1.0 6.12.2. H AND SENSOR The machine displays this error if the HS interface board is not working, or if it is not supplied by the display board. For an easier and quicker diagnosis of the problem, we recommend to use the functions of Test Box Excite.
  • Page 76 RUN MED: Service & Maintenance Manual - rev. 1.0 Check the earthing of the machine using a tester to measure the resistance between the ground pin on the power supply cable and the ground node to which the hand sensor are connected inside the display.

  • Page 77: The Telemetric Hr Signal Is Incorrect

    RUN MED: Service & Maintenance Manual - rev. 1.0 6.13. THE TELEMETRIC HR SIGNAL IS INCORRECT The machine displays this error if the receiver is disturbed by sources of electromagnetic noise. THE TELEMETRIC HR SIGNAL IS INCORRECT Check the earth connection...
  • Page 78 RUN MED: Service & Maintenance Manual - rev. 1.0 Use a correctly Is the transmitter in good f unctioning transmitter working order? Is the transmitter alway s within Reposition the transmitter Replace the receiv er the 80 cm range f rom the receiv er within range Follow the procedure step by step to correctly diagnose the problem.
  • Page 79 RUN MED: Service & Maintenance Manual - rev. 1.0 For machine positioning layouts different from those indicated above, use the following diagram as a reference. Receiver where: 1. The distances are in centimeters. 2. The smaller number indicates the maximum locking distance for signal reception at the start of the exercise.
  • Page 80 RUN MED: Service & Maintenance Manual - rev. 1.0 Page intentionally left blank Page 6.40...

  • Page 81: Disassembly Of Components

    RUN MED: Service & Maintenance Manual - rev. 1.0 7. DISASSEMBLY OF COMPONENTS 7.1. DISASSEMBLING THE DISPLAY 1. Turn off the machine and unplug the mains lead from the wall outlet. 2. Back off the 2 screws a using a medium Phillips screwdriver.

  • Page 82: Disassembling The Display Board

    RUN MED: Service & Maintenance Manual - rev. 1.0 7.2. DISASSEMBLING THE DISPLAY BOARD Carry out the procedure described in paragraph 7.1. “Disassembling the display”. Then place the display on a work bench. 1. Unplug the connector indicated in the figure.

  • Page 83: Disassembling The Hand Sensor Board And The Csafe Board

    RUN MED: Service & Maintenance Manual - rev. 1.0 7.3. DISASSEMBLING THE HAND SENSOR BOARD AND THE CSAFE BOARD Carry out the procedure described in paragraph 7.1. “Disassembling the display”. 1. This exposes the Hand sensor board a and the CSafe board b, on the inner side of the rear display support.
  • Page 84 RUN MED: Service & Maintenance Manual - rev. 1.0 4. Back off the 7 screws h using a medium Phillips screwdriver. Remove the front display support. 6. Remove the CSafe board from the rear display support. To reassemble the circuit boards, carry out the above steps in reverse order.

  • Page 85: Disassembling The Keyboard

    RUN MED: Service & Maintenance Manual - rev. 1.0 7.4. DISASSEMBLING THE KEYBOARD Carry out the procedure described in paragraph 7.1. “Disassembling the display”. 1. Unplug connector from the keyboard. Figure 7.4-1 With the display placed on a work bench: 2.

  • Page 86: Disassembling The Display Fan

    RUN MED: Service & Maintenance Manual - rev. 1.0 7.5. DISASSEMBLING THE DISPLAY FAN Carry out the procedure described in paragraph 7.1. “Disassembling the display”. 1. Back off the 4 screws a using a medium Philips screwdriver. 2. Remove component b.

  • Page 87: Disassembling The Emergency Button

    RUN MED: Service & Maintenance Manual - rev. 1.0 7.6. DISASSEMBLING THE EMERGENCY BUTTON 1. Turn off the machine and unplug the mains lead from the wall outlet. 2. Back off the 4 screws a using a small Philips screwdriver.

  • Page 88: Disassembling The Cardio Receiver

    RUN MED: Service & Maintenance Manual - rev. 1.0 7.7. DISASSEMBLING THE CARDIO RECEIVER 1. Carry out the procedure described in paragraph 7.6. “Disassembling emergency button”. 2. Back off the 2 screws a using a small Phillips screwdriver. 3. Remove the cardio receiver from its plastic bag.
  • Page 89 RUN MED: Service & Maintenance Manual - rev. 1.0 Fold the sponge on the cardio receiver as shown in the picture. 4. Secure the sponges on the receiver with some tape or with a cable tie. Make sure they are secured but not too fasten.

  • Page 90: Disassembling The Sensors

    RUN MED: Service & Maintenance Manual - rev. 1.0 7.8. DISASSEMBLING THE SENSORS . Turn off the machine and unplug the mains lead from the wall outlet. For each sensor: 2. Back off the 2 screws a using a small Phillips screwdriver.

  • Page 91: Disassembling The Motor Guard

    RUN MED: Service & Maintenance Manual - rev. 1.0 7.9. DISASSEMBLING THE MOTOR GUARD Turn off the machine and unplug the mains lead from the wall outlet. Back off the screws a on either side of the machine through a ¼ t urn, using a medium flat-blade screwdriver.

  • Page 92: Disassembling The Motor Compartment Fan And The Limit Switch

    RUN MED: Service & Maintenance Manual - rev. 1.0 7.10. DISASSEMBLING THE MOTOR COMPARTMENT FAN AND THE LIMIT SWITCH Carry out the procedure described in paragraph 7.9. “Disassembling the motor guard”. Disassembling the fan: 1. Back off the 3 screws a using a medium Phillips screwdriver.

  • Page 93: Disassembling The Electrical Box

    RUN MED: Service & Maintenance Manual - rev. 1.0 7.11. DISASSEMBLING THE ELECTRICAL BOX Carry out the procedure described in paragraph 7.9. “Disassembling the motor guard”, only as far as removing the upper guard. 1. Back off the screws a using a medium Phillips screwdriver.

  • Page 94: Disassembling The Electronics Boards

    RUN MED: Service & Maintenance Manual - rev. 1.0 7.12. DISASSEMBLING THE ELECTRONICS BOARDS Carry out the procedure described in paragraph 7.11. “Disassembling the electrical box”. 1. Back off the 4 screws a using a medium Phillips screwdriver. 2. Lift up the cover.
  • Page 95 RUN MED: Service & Maintenance Manual - rev. 1.0 4. Unplug the two cables d coming from the AT power supply board. 5. Unplug the faston e of the two cables coming from the resistance. 6. Remove the AT driver board.

  • Page 96: Disassembling The Power Supply Box

    RUN MED: Service & Maintenance Manual - rev. 1.0 7.13. DISASSEMBLING THE POWER SUPPLY BOX Carry out the procedure described in paragraph 7.9. “Disassembling the motor guard”, only as far as removing the upper guard. 1. Unplug the power supply cable from the AT driver box.

  • Page 97: Disasembling The Tread Belt Motor Encoder

    RUN MED: Service & Maintenance Manual - rev. 1.0 7.14. DISASEMBLING THE TREAD BELT MOTOR ENCODER Perform this operation using gloves to prevent the encoder wheel from getting dirty and starting malfunctioning. Carry out the procedure described in paragraph 1. “Disassemb ling the electrical box”.

  • Page 98: Reassembling The Same Encoder

    RUN MED: Service & Maintenance Manual - rev. 1.0 7.14.1. R EASSEMBLING THE SAME ENCODER To reassemble the encoder removed previously: 1. Fix the wheel f so that it is at the centre of the detection region, indicated by dimension s in the figure.
  • Page 99 RUN MED: Service & Maintenance Manual - rev. 1.0 3. Lock down the 2 grub screws i using a 1.5- mm hex wrench to secure the encoder wheel on the motor shaft. Figure 7.14-7 4. Back off the two screws l using a small Phillips screwdriver, and pull the spacer m out of the encoder.

  • Page 100: Disassembling The Tread Belt Motor

    RUN MED: Service & Maintenance Manual - rev. 1.0 7.15. DISASSEMBLING THE TREAD BELT MOTOR Carry out the procedure described in paragraph 7.9. “Disassembling the motor guard”, only as far as removing the upper guard. 1. Release the spring a of the tensioning mechanism between the drive-belt and the front roller of the tread belt.

  • Page 101: Disassembling The Elevation Motor

    RUN MED: Service & Maintenance Manual - rev. 1.0 7.16. DISASSEMBLING THE ELEVATION MOTOR Carry out the procedure described in paragraph 7.11. “Disassembling the electrical box”. 1. Remove the split pins a and then the pin b securing the elevation motor assembly to the machine frame.

  • Page 102: Disassembling The Tread Belt Group

    RUN MED: Service & Maintenance Manual - rev. 1.0 7.17. DISASSEMBLING THE TREAD BELT GROUP With these operations it is possible to disassemble: • footrest; • driving roller; • tread belt motor drive-belt; • running deck; • driven roller; • tread belt;...
  • Page 103 RUN MED: Service & Maintenance Manual - rev. 1.0 6. Remove component d. 7. Slacken the belt tension by backing off the two screws e which act on the rear machine roller, using an 8-mm Allen wrench. Figure 7.17-3 Release the spring f of...
  • Page 104 RUN MED: Service & Maintenance Manual - rev. 1.0 11. Remove the drive-belt h by pulling it away from the motor pulley. Figure 7.17-6 Back off the two screws i of the system which lim its the range of motion of the running deck at the front, using a 5-mm hex wrench.
  • Page 105 RUN MED: Service & Maintenance Manual - rev. 1.0 When reassembling the running deck, remember to insert the plastic bushing and the washer “k” on the rear supports. Figure 7.17-9 To disassemble the shock absorbers: l securing the shock 15. Back off the 2 screws absorbers to the frame using a 4-mm Allen wrench, accessing it from below.
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  • Page 107: Adjustments

    RUN MED: Service & Maintenance Manual - rev. 1.0 8. ADJUSTMENTS 8.1. TENSIONING A NEW TREAD BELT 1. After replacing the tread belt, place a tape measure along the right edge of the tread belt and use a pen to make two reference marks spaced exactly 1 meter apart.

  • Page 108: Tensioning A Used Tread Belt

    RUN MED: Service & Maintenance Manual - rev. 1.0 8.2. TENSIONING A USED TREAD BELT 1. Before slackening a used tread belt that needs to be re-tensioned, place a tape measure along the right edge of the tread belt and use a pen to make two reference marks spaced exactly 1 meter apart.

  • Page 109: Centering The Tread Belt

    RUN MED: Service & Maintenance Manual - rev. 1.0 8.3. CENTERING THE TREAD BELT 1. Start the machine at a speed of 10 km/h. 2. Observe the movement of the tread belt, correcting any tendency to shift to the right or left exclusively by adjusting the left tension screw a.

  • Page 110: A Ligning The Tread - Belt Motor Drive - Belt

    RUN MED: Service & Maintenance Manual - rev. 1.0 8.4. ALIGNING THE TREAD-BELT MOTOR DRIVE-BELT 1. Remove the dust guard. 2. Release the spring a of the belt tensioning mechanism. 3. Use a straight reference rod, resting it on the pulley of the motor roller, and check the alignment of the belt with the motor pulley.

  • Page 111: Position Of The Limit Switch

    RUN MED: Service & Maintenance Manual - rev. 1.0 8.5. POSITION OF THE LIMIT SWITCH Carry out the procedure described in paragraph 7.9. “Disassembling the motor guard”, only as far as removing the upper guard and 7.11. “Disassembling the electrical box”.
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  • Page 113: Machine Configuration

    RUN MED: Service & Maintenance Manual - rev. 1.0 9. MACHINE CONFIGURATION 9.1. USER MENU CONFIGURATION The machine configuration procedure is invoked by simultaneously pressing the keys 369 when the machine is in standby mode. The following prompt appears on the LED display: ENTER PASSWORD: To access the procedure, type in the password 2406 and press ENTER to confirm.

  • Page 114: Distance

    RUN MED: Service & Maintenance Manual - rev. 1.0 9.1.2. ISTANCE It is possible to choose between EUROPEAN units (kg and km) or IMPERIAL units (pounds and miles). To change the selection, when the LED matrix shows the current setting:...

  • Page 115: Pause Time

    RUN MED: Service & Maintenance Manual - rev. 1.0 9.1.5. AUSE TIME It is possible to set a maximum duration of the pause for every exercise in seconds, with values ranging from 10 to 999. To change the setting, when the LED matrix shows the current maximum...

  • Page 116: Modifiable Target Heart Rate

    RUN MED: Service & Maintenance Manual - rev. 1.0 9.1.8. ODIFIABLE TARGET HEART RATE It is possible to enable or disable modification of the target heart rate during a constant heart rate exercise. To change the selection, when the LED matrix shows the current value:...

  • Page 117: Enable Up/Down Motor

    RUN MED: Service & Maintenance Manual - rev. 1.0 9.1.12. E NABLE UP DOWN MOTOR This parameter enables or disables use of the machine incline. To change the selection, when the LED matrix shows the current setting: UP-DOWN: xxx Press the +/- GOAL keys to select the desired option out of those listed in the table below: ENABLED <default>...

  • Page 118: Format P&P

    RUN MED: Service & Maintenance Manual - rev. 1.0 9.1.15. F P&P ORMAT This function formats a TGS key for Plug&Play mode operation. To select the function, when the LED matrix shows: FORMAT P&P press ENTER to confirm. At the end of the format procedure, hold down the CLEAR key for a few seconds to exit.
  • Page 119 RUN MED: Service & Maintenance Manual - rev. 1.0 Press the +/- GOAL keys to select the desired option out of those listed in the table below: OMMUNICATION PROTOCOL CSAFE <default> MARQUETTE TRACKMASTER Press ENTER to confirm the selection, use the + or – speed keys to move to the next or previous parameter.

  • Page 120: Service Menu Configuration

    RUN MED: Service & Maintenance Manual - rev. 1.0 9.2. SERVICE MENU CONFIGURATION Simultaneously press the keys 369. The following prompt appears on the display: ENTER PASSWORD: To access the procedure, type in the password 2501 which protects against unauthorized access and press the “Enter”...

  • Page 121: Time And Date

    RUN MED: Service & Maintenance Manual - rev. 1.0 9.2.1. IME AND DATE This function sets the internal clock of the lower assembly. To access this menu, when the LED display shows: TIME AND DATE press ENTER. This function is structured as follows:...

  • Page 122: Low Kit Parameter

    RUN MED: Service & Maintenance Manual - rev. 1.0 9.2.2. OW KIT PARAMETER This function provides access to parameters used for modifying certain settings of the lower assembly, or for monitoring the state of the machine. To access this menu, when the LED display shows: LOW KIT PARAM.

  • Page 123: Table Of Configuration Parameters

    RUN MED: Service & Maintenance Manual - rev. 1.0 DEFAULT SETTING ? ess ENT ER o load the default parameter values, and return to th e upper menu level by pressing LEAR f or a fe w seconds. To write these parameters to the low kit, use the “Write to...

  • Page 124: Read From Low Kit

    RUN MED: Service & Maintenance Manual - rev. 1.0 READ FROM UPDOWN SETTINGS LOW KIT ? -5.0%: ....... +20%: WRITE TO LOW KIT ? DEFAULT SETTINGS ? addition to the 50 configuration parameters, this function also includes the 3 sub-functions escribed below: 9.2.3.1.

  • Page 125: Usage Data

    RUN MED: Service & Maintenance Manual - rev. 1.0 9.2.4. SAGE DATA This function makes it possible to access the machine usage data stored in the low kit. To access this menu, when the LED display shows: USAGE DATA press ENTER. This function is structured as follows:...

  • Page 126: Machine Usage Data

    RUN MED: Service & Maintenance Manual - rev. 1.0 press EN TER to write the parameters to the low kit, and return to the upper menu level by pressing CLEAR for a few seconds. 9.2.4.3. Machine usage data he machine usage data on the display is updated every 10 minutes. This means that, whenever the machine is switched off, any changes after the last memory update will be lost.

  • Page 127: Reset Errors

    RUN MED: Service & Maintenance Manual - rev. 1.0 ress ENTER to read the errors from the low kit, and return to the upper menu level by pressing CLEAR for a few seconds. 9.2.5.2. Reset errors To clear the error history log in both the low and high kit, scroll using the +/- keys until the LED...

  • Page 128: Standard Settings

    RUN MED: Service & Maintenance Manual - rev. 1.0 Erro r Error Description code number Inverter overload caused by a DC current exceeding, for the maximum allowed time (I t), the maximum permissible threshold for the inverter. Motor overload caused by a DC current exceeding, for the maximum...

  • Page 129: Low Kit Version

    RUN MED: Service & Maintenance Manual - rev. 1.0 Low Kit Version LOW KIT MENU Config. Registers 9.2.7.1. Low kit version his function displays the inverter firmware version. To access this menu, when the LED display shows: LOW KIT VERSION...
  • Page 130 RUN MED: Service & Maintenance Manual - rev. 1.0 ADDRESS: X Although the changes made to the parameters come into effect immediately, they are not automatically stored in permanent memory; this requires a specific write operation effected using the command C-0: at a ddress 800 w rite the value “1”, following the...
  • Page 131 RUN MED: Service & Maintenance Manual - rev. 1.0 MENU –D– Par. Address Description Value Par. Address Description Value D-24 61 Reserved D-351 39 Option 2 state D-25 62 Flag status D-352 40 Par port state D-26 63 Actual ENC2 pos...
  • Page 132 RUN MED: Service & Maintenance Manual - rev. 1.0 MENU –I– Par. Address Description Value Par. Address Description Value 107 Dig input 8 cfg I-420 147 Out by serial en I-50 108 Exp dig in 1 cfg I-430 148 Exp OutBySer en...

  • Page 133: High Kit Version

    RUN MED: Service & Maintenance Manual - rev. 1.0 MENU –P– Par. Address Description Value Par. Address Description Value P-120 421 Manual boost [%] P-382 468 Autoreset delay P-121 422 Boost factor src P-383 469 Autores flt rly P-122 423 Auto boost en...

  • Page 134: Inverter Autotuning

    RUN MED: Service & Maintenance Manual - rev. 1.0 9.3. INVERTER AUTOTUNING Whenever the AT driver is first connected to the motor, for example when one of the two components is replaced, it is necessary to launch an autotuning function which analyses its phase resistance.

  • Page 135: Default Parameters

    RUN MED: Service & Maintenance Manual - rev. 1.0 9.5. DEFAULT PARAMETERS It is possible to restore all the parameters to the default factory values. Carry out the operation by setting parameter C-2 (address 802) to “1”, following the detailed instructions provided in paragraph 9.2.7.2 “Config.
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  • Page 137: 10. Scheduled Maintenance

    RUN MED: Service & Maintenance Manual - rev. 1.0 10. SCHEDULED MAINTENANCE To keep the machine in perfect working order and forestall possible problems it is necessary to carry out the scheduled maintenance operations described below. The maintenance operations can essentially be classified according to the frequency with which they need to be performed: •...

  • Page 138: Weekly Maintenance Operations

    RUN MED: Service & Maintenance Manual - rev. 1.0 10.2. WEEKLY MAINTENANCE OPERATIONS These operations can be carried out by the machine owner and do not require any special skills. The weekly machine maintenance operations consists of simple cleaning, lubrication and checking the emergency stop to ensure the correct and safe functioning of the machine.

  • Page 139: Monthly Maintenance Operations

    HECKING THE STATE OF WEAR 1. With the machine stopped, check the state of wear of the entire surface of the tread belt, turning it by hand. If any anomalies are found, call in an authorized Technogym service technician. 10.3.3. C HECKING THE OPERATION OF THE CARDIOTESTER RECEIVER 1.

  • Page 140: Twice-Yearly Maintenance Operations

    TWICE-YEARLY MAINTENANCE OPERATIONS These operations can only be carried out by a qualified technician specifically trained by Technogym and authorized to carry out machine installation and adjustments, as well as special maintenance operations or repairs which require special knowledge of the machine, its operation, safety systems and working procedures.

  • Page 141: Checking The Wear Of The Driving Roller

    If any anomalies are found, call in an authorized Technogym service technician. 2. With the machine moving at a speed of approximately 10 km/h, check the centering of the tread belt. If any anomalies are found, call in an authorized Technogym service technician or make the adjustment.
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  • Page 143: 11. Functional Tests

    11.1. ELECTRICAL SAFETY TEST Technogym ensures its own safety standards by means of the following tools and activities: • ISO 9001/2000 certification of the company; • certification of the device in compliance with medical regulations 60601-1 and 60601-1-2;...

  • Page 144: Start-Up Check

    RUN MED: Service & Maintenance Manual - rev. 1.0 11.2. START-UP CHECK Following installation and after every technical intervention on the machine, plug it into a power outlet, set the power switch to ON. During power-up the machine resets the incline. After completing the power-on reset, the machine goes into standby, awaiting a keyboard command.

  • Page 145: Checking The Assembly Of The Tread-Belt Components

    RUN MED: Service & Maintenance Manual - rev. 1.0 11.3. CHECKING THE ASSEMBLY OF THE TREAD-BELT COMPONENTS Check that the following have been correctly assembled: tread belt, running deck and rollers. In particular, make sure that: • The tread belt has been properly assembled, and its tension correctly adjusted as described in chapters 7 and 8 of this manual.
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  • Page 147: 12. Appendix

    12.1. LIST OF CRITICAL SPARE PARTS Technogym medical devices are identified by “Serial N” plates that allow them to be tracked throughout the useful life-span of the device. Just as for products, there is also a list of so-called “critical” components which, through the Serial N, must be guaranteed as traceable.

  • Page 148: Tools To Use

    RUN MED: Service & Maintenance Manual - rev. 1.0 12.3. TOOLS TO USE The following tools are necessary to carry out all disassembly, adjustment and maintenance operations on the machines: • Small Phillips screwdriver; • Medium Phillips screwdriver; • Flat head screwdriver;...
  • Page 150 TECHNOGYM S.p.A. Via G. Perticari, 20 47035 Gambettola (FC) ITALIA Tel.: +39-0547-650638 Fax: +39-0547-650150 e-mail: service@technogym.com 0SM00442AA-UK...

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