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The information contained in this document is subject to change without notice. Technogym does not guarantee this documentation in any way. Technogym shall not be held responsible for any errors contained in this manual and declines all liability for accidents or damages resulting from the supply, characteristics or use of this manual.
RUN NOW Excite +: Technical Service guide - rev. 6.2 Contents 1. GENERAL NOTICES ............................. 1.1 1.1. I ..............................1.1 NTRODUCTION 1.2. R ............................1.1 ECOMMENDATIONS 1.3. G ......................1.2 ENERAL RULES FOR REPAIR PROCEDURES 2. TECHNICAL CHARACTERISTICS ........................2.1 2.1.
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RUN NOW Excite +: Technical Service guide - rev. 6.2 3.8. H .............................. 3.5 EADPHONE JACK 3.9. C-S ): ........................... 3.5 AFE BOARD INTEGRATED 3.10. S ): ........................3.5 ERVICE PORT INTEGRATED 3.11. OPTIONAL ............................... 3.5 3.11.1. iPod docking station ..........................3.5 3.11.1.1.
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RUN NOW Excite +: Technical Service guide - rev. 6.2 3.25.2.1. The control ................................. 3.27 3.25.2.2. The signals involved ..............................3.28 3.25.3. UNITY + ALEWin (With FINAL cables) ..................3.29 3.25.3.1. The control ................................. 3.29 3.25.3.2. The signals involved ..............................3.30 4.
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RUN NOW Excite +: Technical Service guide - rev. 6.2 6.13. T ........................6.27 READ BELT MOTOR IS JERKING 6.14. “GRADIENT NOT WORKING” ................6.28 MESSAGE ON THE DISPLAY 6.15. T TGS ......................6.31 HE MACHINE DOES NOT READ THE 6.15.1.
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RUN NOW Excite +: Technical Service guide - rev. 6.2 7.22.3. Disassembling the transmission belt and motor roller ..............7.52 7.22.4. Disassembling the running deck and belt ..................7.53 7.22.4.1. A Typology ................................7.53 7.22.4.2. B Typology ................................7.54 7.22.5. Disassembling the shock absorber ....................7.55 7.22.5.1.
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RUN NOW Excite +: Technical Service guide - rev. 6.2 9.3.1. Accessing configuration of 500 models ..................... 9.14 9.3.2. Accessing configuration of 700 and 900 models ................9.14 9.3.3. Low kit parameter ..........................9.16 9.3.3.1. Read from low kit ..............................9.16 9.3.3.2.
1. GENERAL NOTICES 1.1. INTRODUCTION This document is reserved for Technogym Service technicians, and is intended to provide authorized personnel with the necessary information to correctly carry out repairs and maintenance. A thorough knowledge of the technical information contained in this manual is essential for completing the professional training of the operator.
1. Always mark any parts or positions which may be confused with each other at the time of reassembly. 2. Use original Technogym spare parts and lubricants of the recommended brands. 3. Use special tools where specified. 4. Consult the Technical Newsletters, which may contain more up-to-date information on adjusts and maintenance than those contained in this manual.
RUN NOW Excite +: Technical Service guide - rev. 6.2 2. TECHNICAL CHARACTERISTICS 2.1. PRODUCT CODES The machine codes take into account all the possible variants and options available for the products. The machine code, which does not include the Serial Number, consists of 16 alphanumeric characters arranged as follows: Characters Description Key to values...
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RUN NOW Excite +: Technical Service guide - rev. 6.2 Characters Description Key to values Multi-language 00 = BR = Portuguese CN = Chinese DA = Danish DE = German ES = Spanish FR = French 14,15, Language, IT = Italian JP = Japanese NL = Dutch RU = Russian...
RUN NOW Excite +: Technical Service guide - rev. 6.2 2.2. SERIAL NUMBER STRUCTURE The Serial Number, consists of 14 alphanumeric characters arranged as follows: Characters Description Key to values DAK = RUN Now Excite + 6 = 500 8 = 700 9 = 900 1 = 100-120V –...
RUN NOW Excite +: Technical Service guide - rev. 6.2 2.4. POWER REQUIREMET Code Power supply caracteristics 100-120V +/- 10% (50-60Hz) (It is advisable 20A 125V dedicated socket each machine) 1 = ALE MET Only UK : (Recommended 3x treadmills per ring main with 32 amp Type C MCB) 200-240V +/- 10% (50-60Hz) 2 = ALE MET...
RUN NOW Excite +: Technical Service guide - rev. 6.2 2.5. MODELS SPECIFICATION 2.5.1. EXCITE CHARACTERISTICS VISIO VISIO 8HP (AC) Power engine: Energy consumption: 1800Watt 2200Watt 2500Watt Consumption equipment ON 34,6Watt 34,6Watt but NOT in use: LED + (ALE MET CE 200-240V) Consumption equipment ON but NOT in use: LED + 40,9Watt...
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Zone, Loss Weight Loss Fitness test Fitness Test, Single Sub-maximal test: stage, Multistage Technogym Maximal Test, custom Maximal Test, Bruce, custom Maximal test: Bruce, Naughton, Balke e Ware, custom Astrand, Costill e Fox Gerkin Protocol, Air Force PRT, Navy PRT,...
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RUN NOW Excite +: Technical Service guide - rev. 6.2 2.5.2. DISPLAY C OMPARISON For all specifications, refer to the manual VISIO/VISIOWEB and/or UNITY. 500 LED 700 LED 700 VISIO 900 LED 900 VISIO 8HP (AC) Power engine (peak): 1800Watt 2200Watt 2500Watt Energy consumption:...
RUN NOW Excite +: Technical Service guide - rev. 6.2 2.5.6. U SER PERSONAL PROFILE UNITY VISIOWEB (700/900) (700) (700) (500) MY TRAINING PROGRAM MY WEATHER CHALLENGES FAVORITE TV CHANNELS FAVORITE WEB BOOKMARKS USERCONTENT SYNC 2.5.7. C ONNECTIVITY UNITY VISIOWEB (700) (700) (700)
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& unicast Definition & HD; protocols PROTOCOLS: UDP/RTP RTSP Radio Free WEB browsing Four-in-a-row, TG Math, Backgammon, Games (Technogym App Mah-Jong, TG pairs, store) TG cards Integrated WebCam MP3, AAC, WAV USB Media: Audio mp3, wav (uncompressed) Video codec: XVID,...
(700) (500) Communicator – Messagges Communicator – Club area Asset Management Technogym App store Prescribe Self Challenge (*) The total number of workouts could change. (**) Only iPod dock connector (up to iPhone 4S – 30 pins). WARNING: Some of the above options, tests or features could not be present but coming soon.
RUN NOW Excite +: Technical Service guide - rev. 6.2 2.6.2. ACKING EUROPEAN AND OVERSEAS P DIMENSIONS 2.7. AMBIENT SPECIFICATIONS Operating from 10° to 25° C Temperature Storage from -10 to 70° C Operating from 20% to 90% non-condensing Humidity Storage from 20% to 90% non-condensing Page 2.13...
RUN NOW Excite +: Technical Service guide - rev. 6.2 2.8. CONFORMITY TO REGULATIONS EUROPE Europe MD USA MET EN61000 – 6 – 1 (2001) EN55022 EN60601-1 (2000) EN60601-1-2 class A EN957-1 FCC15 FCC15 regulations EN61000 – 3 – 2 EN957-6 (2002) class SB...
RUN NOW Excite +: Technical Service guide - rev. 6.2 2.9. WIRING DIAGRAMS 2.9.1. C ONNESSIONE LTO E ASSO The machine consists of 2 assemblies witch are connected together (HK and LK); depending on the model these 2 parties accept the various configurations, described below. Old Driver New Driver EUROPA...
RUN NOW Excite +: Technical Service guide - rev. 6.2 2.9.2. L IT WIRING DIAGRAMS 2.9.2.1. AT-UL Extended Range: (100 - 240V) • LED Version: • VISIO/VISIOWEB Version: Page 2.16...
RUN NOW Excite +: Technical Service guide - rev. 6.2 2.9.2.4. ALEWin Extended Range: (100 - 240V) A. Electrical ADAPTER cables • LED – VISIO/VISIOWEB – UNITY Version Page 2.21...
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RUN NOW Excite +: Technical Service guide - rev. 6.2 B. Electrical FINAL cables • LED – VISIO/VISIOWEB – UNITY Version Page 2.22...
RUN NOW Excite +: Technical Service guide - rev. 6.2 2.10. CABLES The colour of the cables can be changed, refer in particular to the Pin Out. 2.10.1. CBQ CABLES CBQ32: TGS cable (Patch conn. – CPU / ARM Board) Board Board Signal...
RUN NOW Excite +: Technical Service guide - rev. 6.2 2.10.4. C CU132: TGS Signal cable (Patch Conn.– Dual TGS reader) Dual TGS reader Patch Conn. Signal Colour +12Vdc power supply Black Green Black Black CU136: Hand Sensor Signal cable (Cardio Receiver–...
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RUN NOW Excite +: Technical Service guide - rev. 6.2 CU242: Connecting cable ALE Driver and LED Display (ALE Driver –LED Display) LED Display ALE Driver Patch Signal Colour Conn. A 485 TXD+ RXD+ Brown/White GND +12Vdc Grey GND +5Vdc Black n.c.
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RUN NOW Excite +: Technical Service guide - rev. 6.2 CU243: Connecting cable AT-UL Driver and LED Display (AT-UL Driver– ARM Board) ARM Board AT-UL AT-UL Patch Signal Colour CN01 CN08 Conn. A GND +12Vdc Grey GND +5Vdc Black - sensing +5Vdc Brown +12Vdc Orange...
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RUN NOW Excite +: Technical Service guide - rev. 6.2 CU246: Antenna cable+ LAN (VISIO only) (CPU Board– Front lower frame) Anterior lower CPU Board: CN4 Signal Colour frame LAN Signal White / Green LAN Signal Green LAN Signal White / Orange LAN Signal Blue LAN Signal...
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RUN NOW Excite +: Technical Service guide - rev. 6.2 CU331: iPod signal cable (VISIO only) (CPU Board– Docking Station) CPU Board Signal Colour Docking Station CN26 +V bus USB Black GND bus USB Black TX - RX Black RX – TX Black Black +5Vdc...
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RUN NOW Excite +: Technical Service guide - rev. 6.2 CU337: LCD Power Supply (VISIO only) (CPU Board– LCD) CPU Board Signal Colour Vcc LCD Vcc LCD Vcc LCD Shield RxE3+ RxE3- RxEc+ ExEc- RxE2+ RxE2- RxE1+ RxE1- RxE0+ RxE0- Rx03+ Rx03- Rx0c+...
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RUN NOW Excite +: Technical Service guide - rev. 6.2 CU375: AUDIO / VIDEO signal cable (VISIO only) (CPU Board –AUDIO / VIDEO Connectors Board) AUDIO / VIDEO CPU Board: CN27 Signal Colour Connector Board n. c. In L White GND in L Sheath In R...
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RUN NOW Excite +: Technical Service guide - rev. 6.2 CU378: Connecting cable VISIO Display and ALE Driver (CPU Board–ALE Driver) External CPU Board ALE Driver Signal Colour Power CN17 Supply GND +12Vdc Grey n.c. EXT Emergency White GND +12Vdc EST Power Supply Black 485 TXD –...
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RUN NOW Excite +: Technical Service guide - rev. 6.2 CU450: FLAT iPod interface cable (UNITY) DIGITAL SIGNAL (iPod Interface Board / iPod board) iPod interface Signal Colour iPod board board GND Shield VCC5V0_Main nIPOD_Detect_IN TX_OUT FLAT ACC_PWR_OUT RX_IN ACC_DETECT_IN GND Shield Page 2.38...
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RUN NOW Excite +: Technical Service guide - rev. 6.2 CU519: FLAT iPod interface cable (UNITY) ANALOGUE SIGNAL (iPod Interface Board / iPod board) iPod interface signal Colour iPod board board Remote sense Brown Remote sense White Video CVBS White A/V return Shield n.c.
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RUN NOW Excite +: Technical Service guide - rev. 6.2 CU574: Headphone / Mic – iPod (UNITY) (Display Board / Headphone –Mic - iPod) Display Headphone Signal Colour iPod Board iPod power (+12Vdc) iPod GND Black iPod_rx Brown iPod_tx White iPod_cts Yellow iPod_rts...
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RUN NOW Excite +: Technical Service guide - rev. 6.2 CU648: HK - ALEWin power supply cable (LED) (ALEWin Driver- Display Board) Emerge Display Board ALEWin Signal Colour Driver Mini Micro MICRO Brown/ 485 TXD+ RXD+ White GND +12V Grey GND +5V Black Bridge with PIN8 and PIN6 (+12V) of...
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RUN NOW Excite +: Technical Service guide - rev. 6.2 CU649: HK - ALEWin power supply cable (VISIO) (ALEWin Driver- Display Board) ALEWin Signal Colour Display Board Driver 485 TXD+ RXD+ TWIST GND +12V Grey n.c. Bridge with PIN8 and PIN6 (+12V) of Driver 485 TXD- RXD- TWIST +12V...
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RUN NOW Excite +: Technical Service guide - rev. 6.2 CU689: Display power supply cable + EMERGENCY (CU688) (CU688 –Emergency button) Emergency button CU688 Signal Colour Micro 1 Micro 2 White Black White Black EMERGENCY 2 Blue White/ EMERGENCY 1 (Azion.) Violet White / Violet...
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RUN NOW Excite +: Technical Service guide - rev. 6.2 CU691: Devices ADAPTER cable (Display Board– Csafe – USB – NFC – InMotion) Display Board: Signal Colour CSafe USB Motion (TGS) CN17 Out_fan Dgnd Black Out_ semaphore Dgnd Black IN_KEY_STOP Yellow short circuit IN_KEY_STOP...
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RUN NOW Excite +: Technical Service guide - rev. 6.2 CU751: High Kit powered cable – Low Kit and EMERGENCY (UNITY) (UNITY Display - ALEWin / EMERGENCY UNITY Signal Colour ALEWin EMERGENCY Display +12 V +12V GND Black +12V GND Black 485 TXD- RXD- +12V GND...
RUN NOW Excite +: Technical Service guide - rev. 6.2 3. PRINCIPLES OF OPERATION 3.1. LED DISPLAY Wiring Diagram refer to Chapter 2. 3.1.1. ARM B : 500 OARD MODELS The display contains only one board which comprises the CPU, an ARM microprocessor, its logic circuits and a FLASH EPROM containing the operating program for the machine moreover, acts as the interconnection hub for all the components of the display and serves as the point of connection with the low kit driver.
RUN NOW Excite +: Technical Service guide - rev. 6.2 3.2. VISIO/VISIOWEB DISPLAY Wiring Diagram refer to Chapter 2. 3.2.1. CPU B : 700V OARD ISIO MODELS The Circuit Board includes: a microprocessor, its control logic, a first FLASH EPROM (containing the Operating System), a second FLASH EPROM, partitioned in two sections (HD1 and HD2) the first used for the training program of the machine, for storing video and other information/support material, the second partition for saving messages coming from the COMMUNICATOR and a third...
RUN NOW Excite +: Technical Service guide - rev. 6.2 3.2.1.1. Backup battery The CPU board has a battery that act to maintain powered the internal clock when the machine is not connected to a power source. 3.3. LCD INVERTER This device powers the LCD Display lamps.
• IPTV: NOT usable with Wi-Fi network; for this application, use of a wired network is essential. There are 2 different models of Wi-Fi network board used by Technogym, one produced by VIA and the other by Billionton. The 2 boards, are physically different as shown below:...
RUN NOW Excite +: Technical Service guide - rev. 6.2 3.7. AUDIO/VIDEO EXTERNAL DEVICE CONNECTOR BOARD The board is positioned on the rear of the display of the equipment and makes available some connectors for connecting Audio / Video source and the external display on the base-band of LCD. 3.8.
RUN NOW Excite +: Technical Service guide - rev. 6.2 3.12. DISPLAY UNITY Schema a Blocchi fare riferimento al capitolo 2. 3.12.1. M OARD IDDELBOAR Main board (Middleboard): this is the control board for the cardio receiver and the interface board for all the peripheral devices.
RUN NOW Excite +: Technical Service guide - rev. 6.2 3.12.6. T HE FUNCTION OF THE AIN BOARD IS TO CONTROL • RS-485 series line to the LOW KIT; • CPU Module; • The LCD Display; • The TV Tuner; •...
RUN NOW Excite +: Technical Service guide - rev. 6.2 3.13. UNITY DEVICE 3.13.1. H EADPHONE AND ICROPHONE JACK Earphones with microphone (For iPhone and/or Blackberry). 3.13.2. C-SAFE BOARD This board provides a connector for communication between the outside world and compatible C- Safe devices, for example: Cardio Theater players.
RUN NOW Excite +: Technical Service guide - rev. 6.2 3.13.9. D OCKING TATION E CARICA BATTERIA PER I For the following menu, please refer to the VISIO/VISIOWEB and UNITY manuals. Page 3.9...
RUN NOW Excite +: Technical Service guide - rev. 6.2 3.14. CARDIO RECEIVER BOARD 3.14.1. HR/HS (C HEST BELT ENSOR The receiver reception area is approximately a circle with a 90cm radius. If there is electromagnetic noise produced by high voltage lines, radio transmitters, monitors, motors ecc…...
RUN NOW Excite +: Technical Service guide - rev. 6.2 3.15. EMERGENCY BUTTON This is a safety device which allows the user to stop the machine in an emergency situation. It consists of 2 microswitchs fixed to the machine display, which form a NC contact when the emergency stop device is correctly positioned on the control panel during exercise.
RUN NOW Excite +: Technical Service guide - rev. 6.2 3.19. JOYSTICK These joysticks are used to adjust the speed and the elevation during the exercise. Each time they are pressed, forward or backward, they send a signal to the CPU board to change the speed or the elevation according to the joystick used.
RUN NOW Excite +: Technical Service guide - rev. 6.2 3.21. LOW KIT 3.21.1. ALE MET CE DRIVER This is the electronic device that receives the line voltage and, through a PFC module, it rectifies the voltage to the 400Vdc used to generate the 3 phase voltage for the belt motor. It generates the DC voltages to power up all the other devices of the machine.
RUN NOW Excite +: Technical Service guide - rev. 6.2 3.21.2. ALE POWER SUPPLY BOX This is a box which contains: The machine's power inlet socket. The on-off switch. 2 resettable THERMAL CUTOUTS which monitor overloads on the phase and neutral. ...
RUN NOW Excite +: Technical Service guide - rev. 6.2 3.22.1. AT-UL DRIVER It’s the device that acts as an interconnection hub for the main components of the lower assembly, and serves as the point of connection with the display. In fact: ...
RUN NOW Excite +: Technical Service guide - rev. 6.2 3.22.2. AT-UL DRIVER BOX It is the upper board of the assembly and it is the heart of the driver: it does everything was described above for the AT driver except the function of the AT power supply board described below.
RUN NOW Excite +: Technical Service guide - rev. 6.2 3.22.7. ALEW RIVER The ALEWin (ALE Wide Input) device generates direct voltages to power the equipment's devices. It acts as a connection hub for the components of the low kit and a connection point with the display.
RUN NOW Excite +: Technical Service guide - rev. 6.2 3.22.7.2. LEDs ALEWin Example..The LED statuses are described below ... Page 3.18...
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RUN NOW Excite +: Technical Service guide - rev. 6.2 COLOUR STATUS ON: Internal power supply to the DRIVE is correct. +5V_AUX Green OFF: in the event of a failure. FLASHING: NO. ON: End stop pressed. Micro OFF: in all other cases. Down SW Green FLASHING: NO.
RUN NOW Excite +: Technical Service guide - rev. 6.2 3.23. TREAD BELT MOTOR DRIVE 3.23.1. M ECHANICS The tread belt is actuated by the motor through a linkage consisting of the motor pulley, the driving roller and the belt which connects them. In this way, a given belt motor speed corresponds to a predetermined linear tread belt speed.
RUN NOW Excite +: Technical Service guide - rev. 6.2 In addition, to protect the motor from overheating, each motor phase has a thermal cut-out connected in series. If the temperature exceeds the threshold value, the thermal cut-outs open and interrupt the circuit.
RUN NOW Excite +: Technical Service guide - rev. 6.2 3.24. ELEVATION MOTOR DRIVE 3.24.1. M ECHANICS The machine incline is varied by moving a frame connected to the front wheels by means of the elevation motor rod. The motor movement is detected by a hall sensor which provides the motor motion control signal: each motor revolution generates a predetermined number of pulses and produces a known displacement of the rod and hence of the machine incline.
RUN NOW Excite +: Technical Service guide - rev. 6.2 To control the elevation position, the Drive uses the following input signals: A travel limit micro switch which defines a zero-reference position, acquired by the machine during its power-on reset procedure and whenever the micro switch is pressed. The travel limit micro switch outputs a normally closed signal which becomes open when the micro switch is pressed.
RUN NOW Excite +: Technical Service guide - rev. 6.2 3.24.4. T HE SIGNALS INVOLVED The machine uses the following control signals: • RS-485 Signal This is a digital signal exchanged between the driver and the CPU board. • Motor voltage signal (Vdc) This is the DC voltage generated by the driver (pins 2 and 1 of connector J7) for supplying the elevation motor.
RUN NOW Excite +: Technical Service guide - rev. 6.2 3.25. EMERGENCY STOP SIGNAL MANAGEMENT 3.25.1. LED – VISIO/VISIOWEB The device consists of a button fitted below the display of the machine, which is composed by 2 NC micro switches connected in series. On the same button is connected a rope: if pulled act exactly as when you press the button.
RUN NOW Excite +: Technical Service guide - rev. 6.2 The two micro switch connected in series, act for a double safety device because if one is damaged the others will stop the machine. ATTENTION: The message “Reposition the emergency stop device and touch the screen” appears on the display also if the serial communication between the high and low kit is interrupted.
RUN NOW Excite +: Technical Service guide - rev. 6.2 3.25.2. UNITY + ALE MET / ALEW ADAPTER CABLES 3.25.2.1. The control The control block diagram is as follows: E2 = UNITY (HK) receives the Emergency 2 signal. • When the system is NOT in emergency the signal is +12V. •...
RUN NOW Excite +: Technical Service guide - rev. 6.2 The two signals are handled at the same time: • The EMERGENCY signal generated: is sent to the LK to immediately block it, while the HK only reads the status of the LK. To restore operation of the equipment, the user must press any key on the KEYBOARD or on the Touch Screen.
RUN NOW Excite +: Technical Service guide - rev. 6.2 3.25.3. UNITY + ALEW FINAL CABLES 3.25.3.1. The control The control block diagram is as follows: E2 = UNITY (HK) receives the Emergency 2 signal. • When the system is NOT in emergency the signal is +12V. •...
RUN NOW Excite +: Technical Service guide - rev. 6.2 3.25.3.2. The signals involved The following signals are involved in the control: Emergency 2 signal: • HK: (Pin 15 on CN17). Emergency 1 signal (With ADAPTER cable): LK – ALEWin ( Pin 8 on J3). •...
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RUN NOW Excite +: Technical Service guide - rev. 6.2 Page blank. Page 3.31...
RUN NOW Excite +: Technical Service guide - rev. 6.2 4. ACCESSORIES 4.1. CARDIO THEATER CONNECTION The machine can be connected to the Cardio Theater by means of the RJ45 connector on the C-Safe board. The Cardio Theater unit must be provided with a power cable having the following pin-out: RJ45 Connector Signal +5Vdc...
RUN NOW Excite +: Technical Service guide - rev. 6.2 4.2. PC LINK FOR PROGRAMMING The machine can be connected to a PC for programming by means of the RJ45 connector on the C- Safe board. The cable to use must be wired as follows: ATTENTION: for the numbering of the pins, on RJ45 connector, please refer to the diagram below: When programming the machine sometimes it is necessary to fit plug into the free RJ-45...
USB recovery stick and a correct configuration for internet service (if the infrastructure has been properly arranged). The code to be used for this upgrade ATS600 CAUTION: this procedure must mandatory be done by a TECHNOGYM qualified engineer. Page 4.3...
RUN NOW Excite +: Technical Service guide - rev. 6.2 4.4.3. U RADE FROM ISIO There are upgrade kits available for converting Excite + machines from the version with traditional LED Display to the VISIO Display. The kit includes all components needed to install the kit and installation instructions. The table below gives the codes of the kits, to be chosen according to the TV standard used in the installation country: VISIO UPGRADE KIT...
RUN NOW Excite +: Technical Service guide - rev. 6.2 5. INSTALLATION INSTRUCTIONS 5.1. SPECIFICATIONS AND REQUIREMENTS We recommend the use of a dedicated power line to equipment The power supply socket must be “earthed”. For correct machine installation, make sure that: 1.
RUN NOW Excite +: Technical Service guide - rev. 6.2 5.2. MOVING The equipment has two fixed front wheels. To move the equipment, lift it up slightly, as shown in the illustration, and push it forwards and backwards. It is recommended not to raise the equipment, so as not to damage the anterior guard Given the weight of the equipment, we recommend 2 person be involved in lifting it.
RUN NOW Excite +: Technical Service guide - rev. 6.2 5.3. INSTALLATION To correctly install the machine, proceed as follows: 1. Ensure that the specifications and requirements for installation have been met, see paragraph: 5.1. “Specifications and requirements”. 1. Position the machine as specified above, on a level surface that is free of vibrations and has sufficient carrying capacity for the combined weight of the machine and user.
RUN NOW Excite +: Technical Service guide - rev. 6.2 5.6. SPECIFICATIONS AND MINIMUM AERIAL SIGNAL REQUIREMENTS All the information about the minimum requirements concerning the antenna signal are detailed in the proper manual: • For VISIOWEB: “ELECTRICAL and ANTENNA Requirements” manual; •...
RUN NOW Excite +: Technical Service guide - rev. 6.2 6. TROUBLESHOOTING The troubleshooting procedures are illustrated by means of flow diagrams. To facilitate interpretation of these diagrams, the following standard box shapes are used: This type of box is the START point of the troubleshooting START procedure.
RUN NOW Excite +: Technical Service guide - rev. 6.2 6.1. TROUBLESHOOTING MENU SERVICE: 500LED MODELS This section can be used to test the operation of some machine components (AC/DC Motors, LED display, keyboard, serial ports, and inverter). It is invoked, when the machine is in standby mode, by simultaneously pressing the keys ENTER, ↑, CLEAR.
RUN NOW Excite +: Technical Service guide - rev. 6.2 The tests are divided into two groups: Automatic and Manual. The machine prompts for a choice immediately upon accessing the troubleshooting menu. 6.1.1. A UTOMATIC ESTS The tests grouped under this section conduct checks on the machine’s operation in a fully automatic manner.
RUN NOW Excite +: Technical Service guide - rev. 6.2 6.1.1.4. LED Test The LED test checks the functioning of the display by lighting all the LEDs in the matrix. It also tests the buzzer, varying the frequency to produce different tones of sound. The test does not produce a result message, so the user must visually check the outcome.
RUN NOW Excite +: Technical Service guide - rev. 6.2 6.2. TROUBLESHOOTING MENU: 700 – 900 LED MODELS This section can be used to test the operation of certain machine components (AC/DC Motors, LED display, keyboard, serial ports, Low Kit). It is invoked, when the machine is in standby mode, simultaneously press the keys 369 for 700 models.
RUN NOW Excite +: Technical Service guide - rev. 6.2 The tests are divided into two groups: Automatic and Manual, and the prompt for a choice appears immediately on accessing the troubleshooting menu. 6.2.1. A UTOMATIC The tests grouped under this section conduct checks on the machine’s operation in a fully automatic manner.
RUN NOW Excite +: Technical Service guide - rev. 6.2 6.2.1.3. Inverter Test The inverter test checks the condition of theAT UL driver. The test can have two outcomes: • “Test Successful, press Enter to continue”: This means that the test was completed successfully and the inverter is not in an error condition.
RUN NOW Excite +: Technical Service guide - rev. 6.2 6.2.2.1. Man. Keyboard Test The manual keyboard test checks the functioning of all the keys on the keyboard. After accessing the test by pressing ENTER, the message “Press all buttons (beep=OK)” appears on the display. Pressing each key will produce an audible signal;...
RUN NOW Excite +: Technical Service guide - rev. 6.2 6.3. TROUBLESHOOTING MENU: VISIO/VISIOWEB MODELS The procedure is activated by pressing the top right-hand corner, the bottom left-hand corner and the bottom right-hand corner of the screen in that sequence when the equipment is in Stand-By, as shown in the figure below.
RUN NOW Excite +: Technical Service guide - rev. 6.2 6.4. THE DISPLAY FAILS TO ILLUMINATE 6.4.1. LED M ODELS THE DISPLAY FAILS TO ILLUMINATE Bring the main v oltage Does the main v oltage (110-220 to the inlet socket of Vac) is at the input of the machine the machine and/or and the circuit brakers are ok?
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RUN NOW Excite +: Technical Service guide - rev. 6.2 Replace the cable of Is the main v oltage connecting between to the output of Driv er power supply box? Power supply box Replace the power supply Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: To speed up the troubleshooting procedure, check the state of the power indicator LEDs on the various circuit boards.
RUN NOW Excite +: Technical Service guide - rev. 6.2 6.4.2. VISIO/VISIOWEB M ODELS THE DISPLAY STAYS OFF Does the wall outlet supply the Plug the machine into a correct v oltage? working electrical outlet Is the power supply cable Replace thecable Are the Circuit Bracker Engage the Circuit...
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RUN NOW Excite +: Technical Service guide - rev. 6.2 Replace the LCD Inverter. Defective LCD Inverter Does the problem persist? Replace the LCD. Replace the Does the problem Defective LCD CPU Board persists? Continued on following page… Page 6.13...
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RUN NOW Excite +: Technical Service guide - rev. 6.2 Check if there is tension Replace the power output to the power supply supply box Check if there is tension Replace the ON/OFF output to the ON/OFF switch switch Connect and/or Check if the power supply replace the power is connected and prov ide...
RUN NOW Excite +: Technical Service guide - rev. 6.2 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Check the LED 1 (green) of the CPU Board, is correctly lit on. Check on the switch ON button’s faston, connected to the cable output to power supply box, if there is the 220Vac voltage.
RUN NOW Excite +: Technical Service guide - rev. 6.2 6.5. TOUCH SCREEN NEEDS CALIBRATING /DOES NOT WORK Only for VISIO/VISIOWEB and UNITY models. For the following menu, please refer to the VISIO/VISIOWEB and UNITY manuals. 6.6. YOU CANNOT HEAR THE AUDIO Only for VISIO/VISIOWEB and UNITY models.
RUN NOW Excite +: Technical Service guide - rev. 6.2 6.9. THE IPOD DOES NOT WORK 6.9.1. VISIO/VISIOWEB MODELS THE iPOD DOES NOT WORK Check the audio connection system Enter the audio/video files Is the iPod detected by the lists. Can you see the list of all machine? the files uploaded on the iPod? Update the iPod SW version...
RUN NOW Excite +: Technical Service guide - rev. 6.2 Is the v oltage at the output of Replace the CPU Board the CPU Board correct? Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Switch on the machine, connect the iPod on the docking station and check that the device is correctly detected by the machine.
RUN NOW Excite +: Technical Service guide - rev. 6.2 6.10. THE DISPLAY SHOWS “PRESS A KEYS / TOUCH THE SCREEN” This error message can be caused by: • loss of communication between the lower and upper assemblies; • the user has pressed the emergency button; •...
RUN NOW Excite +: Technical Service guide - rev. 6.2 6.11. “THE EQUIPMENT IS LOCKED (COM)” MESSAGE ON DISPLAY In case of the machine stops with error “The equipment is locked” check the cause of the problem, reported between parentheses: (COM), related to serial communication errors;...
RUN NOW Excite +: Technical Service guide - rev. 6.2 6.12. DRIVER ERRORS 6.12.1. ALE MET When the Driver detects an error, it stops and interrupts the power supply to the tread belt and elevation motor and an error code identifying the fault condition is saved in the error history log. In addition, it sends an error status signal to the CPU/ARM board via the serial link.
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RUN NOW Excite +: Technical Service guide - rev. 6.2 Error Error Description Possible solution code Motor overload caused by a DC current exceeding, for the maximum allowed 11/OLm time (I2t), the maximum permissible threshold for the motor in question. •...
RUN NOW Excite +: Technical Service guide - rev. 6.2 6.12.2. ALEW When the Driver board detects an error, it shuts down interrupting the power supply to the tread belt motor and to the gradient motor and memorises a numerical code that identifies the detected error. It also sends an error state signal to the Main Board, via serial interface.
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RUN NOW Excite +: Technical Service guide - rev. 6.2 Code Error Description Solution Check that contacting is good on the ENCODER cable, motor side; After visual inspection, check the IPA35 and/or SPEED Error: The Driver is IPA36 parameters by manually moving the belt unable to operate the belt at and at the same time performing “Read from Low 8/EdA...
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RUN NOW Excite +: Technical Service guide - rev. 6.2 Code Error Description Solution EMERGENCY. This generated Driver 19/EM receives an emergency signal Check the emergency wiring. regarding the software but not the hardware. Driver COVER FAN. This alarm is generated when a 20/SFA malfunction Check the Driver cover fan.
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RUN NOW Excite +: Technical Service guide - rev. 6.2 Note (*): In the event of errors due to high absorption: Er01, Er02, Er03, Er09 e Er010, the following table can be taken into account to check the wear of the materials: Absorption User Weight: Power VA...
RUN NOW Excite +: Technical Service guide - rev. 6.2 6.13. TREAD BELT MOTOR IS JERKING The probable cause is a disconnected phase either at the Driver board output or on the motor; TREAD BELT MOTOR IS JERKING Check if the IPA409 parameter is correctly Are the tread belt motor Replace the tread...
RUN NOW Excite +: Technical Service guide - rev. 6.2 6.14. “GRADIENT NOT WORKING” MESSAGE ON THE DISPLAY If the elevation does not work and there is no error message on the display, the elevation movement may have been disabled in the configuration menu. For further details, refer the relevant paragraph of the Service menu Check parameter PAR 09 is set 15 (1,5 Sec.).
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RUN NOW Excite +: Technical Service guide - rev. 6.2 "GRADIENT NOT WORKING" MESSAGE ON THE DISPLAY Check the P09 parameter is correctly set Is the limit switch Replace the limit switch working properly ? Set P09 = 0, Check if the tension reaches Replace the elev ation turn of f and on the machine.
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RUN NOW Excite +: Technical Service guide - rev. 6.2 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Check the parameter setting as detailed is enabling.
RUN NOW Excite +: Technical Service guide - rev. 6.2 6.15. THE MACHINE DOES NOT READ THE TGS 6.15.1. VISIO/VISIOWEB MODELS The machine displays this error if the TGS reader is not working properly, or if it is not supplied by the CPU/ARM Board.
RUN NOW Excite +: Technical Service guide - rev. 6.2 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: In Place the tester probes across pins 1 and 3 of connector CN1 of the TGS reader. The measured value should be +12Vdc.
RUN NOW Excite +: Technical Service guide - rev. 6.2 6.16. THERE IS NO HEART RATE SIGNAL 6.16.1. HR/HS RECEIVER (H ENSOR All models. HUMAN BODY “CONTINUITY”: it’s well known that for somebody it’s very difficult, nearly impossible, to measure their HR using the hand sensors. This due to a lot of possible causes which could fake the “quality”...
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RUN NOW Excite +: Technical Service guide - rev. 6.2 THERE IS NO HR SIGNA L (Hand Sendor) Check if using a chest belt that you are sure it's ok, it works properly. The problem persists? Check if the SW and the Check if the +5Vdc are at the gruonding of Receiver Board.
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RUN NOW Excite +: Technical Service guide - rev. 6.2 Check the SW and the grounding of the Receiver Board. The problem persists? Check the connecting cable between High Kit and Low Kit. Its OK? Receiver Board defective. Replace. Page 6.35...
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RUN NOW Excite +: Technical Service guide - rev. 6.2 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Place the tester probes across pins 1 and 2 on the connector HD4 of receiver. The measured value should be +5Vdc.
RUN NOW Excite +: Technical Service guide - rev. 6.2 6.16.2. HR/HS R ECEIVER HEST All models. CORRECT USE OF THE CHEST BELT: Wear the chest belt take care the area of contact with the body is humid in order to guarantee it proper works. THERE IS NO HR SIGNAL (Chest Belt)
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RUN NOW Excite +: Technical Service guide - rev. 6.2 Check if it works properly using Chest Belt a chest belt you are sure it's ok. defective. The problem persists? Check the SW and the grounding of the Receiver Board. Problem persists? Check the properly functining of Receiver Board defective.
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RUN NOW Excite +: Technical Service guide - rev. 6.2 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Place the tester probes across pins 1 and 2 on the connector HD4 of the receiver. The measured value should be +5Vdc.
RUN NOW Excite +: Technical Service guide - rev. 6.2 6.17. THE TELEMETRIC HEART RATE SIGNAL IS INCORRECT 6.17.1. C HEST CORRECT USE OF THE CHEST BELT: Wear the chest belt take care the area of contact with the body is humid in order to guarantee it proper works. THE TELEMETRIC HR SIGNAL IS INCORRECT (Chest belt)
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RUN NOW Excite +: Technical Service guide - rev. 6.2 Are there sources of Receiver Board defective. electromagnetic noise near the Replace it. receiver? The problem does not depend on the equipment Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Check the correct display SW version, according to the “EXCITE SW SMART TABLE”...
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RUN NOW Excite +: Technical Service guide - rev. 6.2 Take care of the following diagram to correctly position the machines: Figure 6-1 The active area of the transmitter is wider on the lateral side (130cm) instead of the front or the back side (90cm). Take care of the following diagram: Figure 6-2 Page 6.42...
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RUN NOW Excite +: Technical Service guide - rev. 6.2 Check if the receiver has been correctly mounted on the machine, as detail at paragraph: 7.6. “Disassembling the HS/HR cardio receiver (Chest Belt / Hand Sensor)”. To check for electromagnetic noise near the machine, use Test Box Excite as detailed here below.
RUN NOW Excite +: Technical Service guide - rev. 6.2 6.17.2. H ENSOR HUMAN BODY “CONTINUITY”: it’s well known that for somebody it’s very difficult, nearly impossible, to measure their HR using the hand sensors. This due to a lot of possible causes which could fake the “quality”...
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RUN NOW Excite +: Technical Service guide - rev. 6.2 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Check the correct display SW version, according to the “EXCITE SW SMART TABLE” you can find in TG Direct , section.
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RUN NOW Excite +: Technical Service guide - rev. 6.2 Page blank. Page 6.46...
RUN NOW Excite +: Technical Service guide - rev. 6.2 7. PART DISASSEMBLY 7.1. DISASSEMBLING THE DISPLAY 7.1.1. LED D ISPLAY Turn off the machine and unplug the mains lead from the wall outlet. 1. Back off the 2 screws (a) using a 4mm hexagonal wrench.
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.1.2. VISIO D ISPLAY Turn off the machine and unplug the mains lead from the wall outlet. 1. Back off the 2 screws (a) using a 4mm hexagonal wrench. Figure 7-3 2.
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.2. DISASSEMBLING BOARDS AND COMPONENTS 7.2.1. LED D (ARM B ISPLAY OARD Carry out the procedure described in paragraph: 7.1.1. “LED Display”. Place the Display on a work bench: 1. Disconnect the connector (a). 2.
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.2.2. VISIO 19” D ISPLAY Figure 7-6 Carry out the procedure described in paragraph: 7.1.2. “VISIO Display”. Place the display on a work bench. It is now possible to remove the following components: •...
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.2.2.1. Wireless board (A) 1. Unplug the 2 antenna connectors of the wireless board, highlighted in the figure. CAUTION: Pay particular attention to wireless antenna cables connectors, because extremely sensitive, moreover in case of disassembly, it is important to follow the cable routing as shown in Figure 7.2-10.
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RUN NOW Excite +: Technical Service guide - rev. 6.2 To reassemble the antenna cables (X) and (Y), follow the routing shown below. The Dissipater (Z) is only on the ATSC and ISDB-T version. Figure 7.2-10 Page 7.6...
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.2.2.2. DVB-T Tuner Board (B) 1. Back off the 3 screws (a) using a medium Phillips screwdriver. 2. Remove the Tuner board protection guard (b). Figure 7-11 3. Back off the 3 hex spacers (c). 4.
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.2.2.3. Tuner board ATSC (B1) and ISDB-T (B2) Figure 7.2-13 Carry out the procedure described in paragraph: 7.2.2.2 “DVB-T Tuner Board (B)” at step (4). 1. Remove the Tuner board ver. ATSC (B1), or ver. ISDB-T (B2). 2.
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.2.2.4. LCD Inverter (C) 1. Disconnect the connector highlighted in the figure from the CPU. 2. Back off the 4 screws (a) using a medium Phillips screwdriver. 3. Remove the inverter guard (b). Figure 7-15 4.
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.2.2.5. CPU Board (D) Figure 7-17 Carry out the procedure described in paragraph: 7.2.2.1 “Wireless board (A)” and 7.2.2.2 “DVB-T Tuner Board (B)”. 1. Disconnect the connectors highlighted in the figure. 2.
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.2.2.6. LCD (E) + Touch Screen Carry out the procedure described in paragraph: 7.2.2.4 “LCD Inverter (C)” e 7.2.2.5 “CPU Board (D)”. 1. Back off the 6 screws (b) using a medium Phillips screwdriver.
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.2.2.7. Headphone Jack (F) 1. Unplug the connector highlighted in the figure. 2. Back off the 2 screws (a) using a small Phillips screwdriver. 3. Remove the Headphone Jack (F). To reassembly the Headphone Jack, follows the above steps in the reverse order.
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.2.2.8. Dual TGS Reader + USB port (G) 1. Unplug the cables highlighted in the figure. 2. Back off the 2 screws (a) using a medium Phillips screwdriver. Figure 7-22 3.
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.2.2.9. iPod Docking Station (H) 1. Lift the Docking Station covering cap up and back off the screw (a) using a medium Phillips screwdriver.. Figure 7-24 2. Unplug the cable highlighted in the figure at the side and remove the iPod Docking Station (H).
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.2.2.10. Ventilation duct frontal plug 1. Back off the 5 screws (a) using a medium Phillips screwdriver. Figure 7-26 2. Remove the ventilation duct group (b). To reassembly the ventilation duct frontal plug, follows the above steps in the reverse order.
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.2.2.11. TGS + USB frontal plug 1. Back off the 2 screws (a) using a medium Phillips screwdriver. 2. Remove the TGS+USB group (b) from the front side. To reassembly the TGS and USB frontal plug, follows the above steps in the reverse order.
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.3. AUDIO / VIDEO EXTERNAL CONNECTORS BOARD 1. Release the emergency cable (a) from its housing. 2. Back off the 2 screws (b) using a medium Phillips screwdriver. 3. Remove the inspection plug (c). Figure 7-29 4.
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.4. DISASSEMBLING THE KEYBOARD / TOUCH SCREEN 7.4.1. LED K EYBOARD Carry out the procedure described in paragraph: 7.1. “Disassembling the display”. Place the display assembly on a work bench: 1.
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RUN NOW Excite +: Technical Service guide - rev. 6.2 The keyboard assembly procedure can only be carried out once, because disassembly damages the tracks and keys. When reassembling the keyboard, make sure that none of the keys are bent or remain pushed in.
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.4.2. VISIO T OUCH CREEN For the Touch Screen disassembly, refer to the Display Board disassembling procedure described at the paragraph: 7.2.2. “VISIO 19””. Page 7.20...
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.5. DISASSEMBLING THE EMERGENCY BUTTON 1. Release the emergency cable (a) from its housing. 2. Back off the 2 screws (b) using a medium Phillips screwdriver. 3. Remove the inspection plug (c). Figure 7-34 4.
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.6. DISASSEMBLING THE HS/HR CARDIO RECEIVER (CHEST BELT / HAND SENSOR) 1. Release the emergency cable (a) from its housing. 2. Back off the 2 screws (b) using a medium Phillips screwdriver.
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.7. DISASSEMBLING THE FAN Carry out the procedure described in paragraph: 7.1. “Disassembling the display”. 1. Back off the 4 screws (a) using a 3mm hexagonal wrench. 2. Remove the fan guard. Figure 7-40 3.
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.8. DISASSEMBLING THE HAND SENSOR Turn off the machine and unplug the mains lead from the wall outlet. For each sensor: 1. Back off the 2 screws (a) using a small Phillips screwdriver.
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.9. DISASSEMBLING THE LATERAL HANDLEBAR For each handlebar: 1. Back off the screw (a) using a 4mm hexagonal wrench. 2. Back off the 2 screws (b) using a 5mm hexagonal wrench. Figure 7-44 3.
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.10. DISASSEMBLING THE INMOTION – (READY TO RUN) BOARD Carry out the procedure described in paragraph: 7.9. “Disassembling the lateral handlebar”. 1. Press on the tabs (a) of the InMotion front guard (b) and remove it from the handlebar.
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.11. DISASSEMBLING THE UPPER DASHBOARD GUARD, CENTRAL HANDLEBAR AND THE JOYSTICKS 7.11.1. D ISASSEMBLING THE UPPER DASHBOARD GUARD Carry out the procedure described in paragraph: 7.1. “Disassembling the display”. 1. Back off the 8 screws (a) using a medium Phillips screwdriver.
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.11.2. D ISASSEMBLING THE CENTRAL HANDLEBAR Carry out the procedure described in paragraph: 7.11.1. “Disassembling the upper dashboard”. 1. Back off the 2 screws (a) using a 6mm hexagonal wrench. 2.
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.11.3. D ISASSEMBLING THE JOYSTICK Carry out the procedure described in paragraph: 7.11.1. “Disassembling the upper dashboard”. 1. Back off the 4 screws (a) using a 5mm hexagonal wrench. Figure 7-54 2.
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.12. DISASSEMBLING THE LOWER DASHBOARD GUARD Carry out the procedure described in paragraph: 7.11.1. “Disassembling the upper dashboard guard”. 1. Back off the 6 screws (a) using a 4mm hexagonal wrench. 2.
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.13. DISASSEMBLING THE LATERAL UPRIGHTS Figure 7-57 Carry out the procedure described in paragraph: 7.9. “Disassembling the lateral handlebar”. 1. Back off the 2 screws (a) using a 8mm hexagonal wrench, on both side CAUTION: During the reassembly lock down the screws (a) using a torque wrench set for 30Nm 2.
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RUN NOW Excite +: Technical Service guide - rev. 6.2 Carry out the procedure described in paragraph: 7.14.1. “Disassembling the upper guard”. 3. Back off the 4 screws (b) using a 8mm hexagonal wrench. Figure 7-58 4. Back off the 2 screws (c) using a 8mm hexagonal wrench.
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.14. DISASSEMBLING THE LOWER KIT GUARD 7.14.1. D ISASSEMBLING THE UPPER GUARD Lift up the machine at the elevation of 10%, to make the procedure easier and turn off the machine.
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.14.2. D ISASSEMBLING THE LOWER GUARD Turn off the machine and unplug the mains lead from the wall outlet. Carry out the procedure described in paragraph: 7.14.1. “Disassembling the upper guard”. 1.
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.15. DISASSEMBLING THE LOWER KIT 7.15.1. D ALE D ISASSEMBLING THE RIVER Turn off the machine and unplug the mains lead from the wall outlet. Carry out the procedure described in paragraph: 7.14.1.
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.15.2. D AT-UL D ISASSEMBLING THE RIVER Turn off the machine and unplug the mains lead from the wall outlet. Carry out the procedure described in paragraph: 7.14.1. “Disassembling the upper guard”. 1.
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.16. DISASSEMBLING THE POWER SUPPLY BOX Turn off the machine and unplug the mains lead from the wall outlet. Carry out the procedure described in paragraph: 7.14.1. “Disassembling the upper guard”. 1.
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.17. DISASSEMBLING THE BELT MOTOR Turn off the machine and unplug the mains lead from the wall outlet. Carry out the procedure described in paragraph: 7.14.1. “Disassembling the upper guard”. 1.
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.18. DISASSEMBLING THE ELEVATION MOTOR Turn off the machine and unplug the mains lead from the wall outlet. Carry out the procedure described in paragraph: 7.14.2. “Disassembling the lower guard”. 1.
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.19. DISASSEMBLING THE LIMIT SWITCH Turn off the machine and unplug the mains lead from the wall outlet. Carry out the procedure described in paragraph: 7.14. “Disassembling the Lower Kit guard”. 1.
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RUN NOW Excite +: Technical Service guide - rev. 6.2 Figure 7-77 CAUTION: It is important to respect the orientation of the limit switch during the reassembly. The fast on (1) has to be oriented toward the REAR SIDE of the machine, and the faston (2) and (3) have to face the FRONT SIDE of the machine, as shown in the figure above.
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.20. DISASSEMBLING THE EXTRA POWER SUPPLY Turn off the machine and unplug the mains lead from the wall outlet. Carry out the procedure described in paragraph: 7.14.1. “Disassembling the upper guard”. 1.
Autotransformer for reasons of certification, standards and safety. The machines burn with Autotransformer with this typology from the production from Technogym ®. Figure 7.21-1 Turn off the machine and unplug the mains lead from the wall outlet.
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RUN NOW Excite +: Technical Service guide - rev. 6.2 4. Remove the dust-guard (e). Figure 7.21-2 5. Remove the ferrite (f) from the motor cable and disconnect the other cables, highlight in the figure, from the autotransformer. Carry out the procedure described in paragraph: 7.15.
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RUN NOW Excite +: Technical Service guide - rev. 6.2 7. Cut the cable-tie highlight in the figure at the side, paying attention to not damage the autotransformer cable. Figure 7.21-5 CAUTION: Incline the machine on the left side with caution and protecting it from the floor.
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RUN NOW Excite +: Technical Service guide - rev. 6.2 9. Back off the 2 screws (h) using a 5mm hexagonal wrench. For reasons of space, for the 2 (h) screws is recommended to use a ratchet wrench. Figure 7.21-8 10.
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RUN NOW Excite +: Technical Service guide - rev. 6.2 Figure 7.21-10 1. Fix the Autotransformer at the frame using the 4 fixing screws, without locking down. 2. Push the Autotransformer completely forward in the direction of the yellow arrows, as shown in the figure above.
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RUN NOW Excite +: Technical Service guide - rev. 6.2 replace cable-tie that autotransformer cable, under the motor, is necessary proceed as follow: 1. Back off the 5 screw (a) with a 4mm hexagonal wrench. 2. Remove the lower guard (b). Figure 7.21-11 3.
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.22. DISASSEMBLING THE RUNNING DECK AND ITS COMPONENTS In order to carry out these operations, it is necessary to slacken the tread-belt tension. If the belt has to be used again, follow the instructions given in paragraph: 8.1.2. “Tensioning a USED tread belt”.
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RUN NOW Excite +: Technical Service guide - rev. 6.2 4. Find the correct point where the slots on the lower side of the footboard are matching with the head of the screws on the frame. See picture on the side. 5.
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.22.2. D ISASSEMBLY THE DRIVEN ROLLER In order to carry out these operations, it is necessary to slacken the tread-belt tension. If the belt has to be used again, follow the instructions given in paragraph: 8.1.2. “Tensioning a USED tread belt”.
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.22.3. D ISASSEMBLING THE TRANSMISSION BELT AND MOTOR ROLLER Carry out the procedure described in paragraph: “Disassembling the upper guard” and 7.22.1. “Disassembling the footrest”. 1. Release the belt tensioner spring (a). Figure 7-17 2.
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.22.4. D ISASSEMBLING THE RUNNING DECK AND BELT In order to carry out these operations, it is necessary to slacken the tread-belt tension. If the belt has to be used again, follow the instructions given in paragraph: 8.1.2. “Tensioning a USED tread belt”.
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.22.4.2. B Typology Figure 7.22-22 1. Back off the 2 screws (1) that fixing the running deck at the frame, using a 10mm hexagonal wrench, locking down the nut on the opposite side using a 17mm wrench. 2.
RUN NOW Excite +: Technical Service guide - rev. 6.2 7.22.5. D ISASSEMBLING THE SHOCK ABSORBER Carry out the procedure described in paragraph: 7.22.4. “Disassembling the running deck and belt”. 7.22.5.1. A Typology 1. Block the nut (a) using a 7mm wrench and back off the 2 screws (b) using a 3mm wrench.
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RUN NOW Excite +: Technical Service guide - rev. 6.2 8. ADJUSTMENTS 8.1. TENSIONING THE TREAD BELT 8.1.1. T ENSIONING A TREAD BELT 1. After replacing the tread belt, place a tape measure along the centre of the tread belt and use a pen to make two reference marks spaced exactly 1m apart.
RUN NOW Excite +: Technical Service guide - rev. 6.2 8.1.2. T USED ENSIONING A TREAD BELT 1. Before slackening a used tread belt that needs to be re-tensioned, place a tape measure along the centre of the tread belt and use a pen to make two reference marks spaced exactly 1m apart.
RUN NOW Excite +: Technical Service guide - rev. 6.2 8.2. CENTRING THE TREAD BELT 1. Start the machine at a speed of 10km/h. 2. Observe the movement of the tread belt, correcting any tendency to shift to the right or left exclusively by adjusting the left tension screw (a) 3.
RUN NOW Excite +: Technical Service guide - rev. 6.2 8.3. ADJUSTING THE LIMIT MICRO SWITCH Figure 8-2 1. Loosen the 2 screws (a) that fixing the limit switch stop plate. 2. Adjust the position of the plate (b) completely down, as indicated by the yellow arrows above. 3.
RUN NOW Excite +: Technical Service guide - rev. 6.2 8.4. ALIGNING THE TREAD-BELT MOTOR DRIVE-BELT Carry out the procedure described in paragraph: 7.14.1. “Disassembling the upper guard”. 1. Remove the dust guard. 2. Release the spring (a) of the belt tensioning mechanism.
RUN NOW Excite +: Technical Service guide - rev. 6.2 8.5. THE MACHINE IS NOT FLAT This problem may be due to the positioning of the machines on a not flat surface. To level the machine, you may adjust the height of the levelling foot. Figure 8-4 For the levelling adjustment, carry out the operation on the rear RIGHT foot, as shown in figure: 1.
RUN NOW Excite +: Technical Service guide - rev. 6.2 9. MACHINE CONFIGURATION 9.1. USER MENU: 500 LED MODELS The machine configuration procedure is invoked by simultaneously pressing the keys ENTER, ↑, CLEAR when the machine is in standby mode. The following prompt appears on the LED display: ENTER PASSWORD: To access the procedure, insert the password 2406 and press ENTER to confirm.
RUN NOW Excite +: Technical Service guide - rev. 6.2 9.1.1. L ANGUAGE After selecting a language from the list of those available, all messages subsequently displayed by the machine will be in the chosen language. To change the selection, when the LED matrix shows the current setting: LANGUAGE : xxx Press the +/- GOAL keys to select the desired language from the options available.
RUN NOW Excite +: Technical Service guide - rev. 6.2 9.1.5. P AUSE TIME It is possible to set a maximum duration of the pause for every exercise in seconds, with values ranging from 10 to 999. To change the setting, when the Display shows: PAUSE TIME: xxx Press the ENTER key to change the parameter: the current value of the parameter will start to blink, at this point press the CLEAR key to erase the current value and then enter one digit at a time using...
RUN NOW Excite +: Technical Service guide - rev. 6.2 9.1.8. D EFAULT TIME It is possible to set the default duration of the exercise in minutes, with values ranging from 10 to 999. To change the setting, when the LED matrix shows the current time: DEFAULT TIME: MIN.
RUN NOW Excite +: Technical Service guide - rev. 6.2 9.1.11. E NABLE It is possible to enable or disable the use of the TGS reader. To change the selection, when the LED matrix shows the current setting: TGS: xxx Press the +/- GOAL keys to select the desired option from those listed in the table below: ENABLED <default>...
RUN NOW Excite +: Technical Service guide - rev. 6.2 9.1.14. E NABLE CUSTOM MESSAGES It is possible to configure whether a custom message is displayed when the machine is in the standby state. To change the selection, when the LED matrix shows the current setting: CUSTOM MESS.: xxx Press the +/- GOAL number keys to select the desired option out of those listed in the table below: CUSTOM MESS.
RUN NOW Excite +: Technical Service guide - rev. 6.2 9.1.18. U ETECT This function is able to detect the presence of a user running on the tread belt during an exercise session. It is possible to configure a minimum speed at which the machine will determine that the user has stopped running on the treadmill, and interrupt the exercise session if the condition persists for one minute.
RUN NOW Excite +: Technical Service guide - rev. 6.2 9.2. USER MENU: 700 - 900 LED MODELS The machine configuration procedure is invoked, when the machine is in standby mode, by simultaneously pressing the keys 369, whereas on 700 Wellness TV models the keys 0369 must be pressed one after the other.
RUN NOW Excite +: Technical Service guide - rev. 6.2 9.2.1. L ANGUAGE After selecting a language from the list of those available, all messages subsequently displayed by the machine will be in the chosen language. To change the selection, when the LED matrix shows the current setting: LANGUAGE : xxx Press the +/- GOAL keys to select the desired language from the options available.
RUN NOW Excite +: Technical Service guide - rev. 6.2 9.2.5. C OOLDOWN TIME It is possible to set the cooldown time for each exercise, ranging from 5 to 180 seconds. To change the setting, when the display shows the currently selected maximum time: COOLDOWN TIME xxx Press the ENTER key to change the parameter: the current value of the parameter will start to blink, at this point press the CLEAR key to erase the current value and then use the number keys to enter...
RUN NOW Excite +: Technical Service guide - rev. 6.2 9.2.8. M ODIFIABLE TARGET HEART RATE It is possible to enable or disable modification of the target heart rate during a constant heart rate exercise. To change the selection, when the display shows the current setting: HR : xxx Press the +/- GOAL number keys to select the desired option out of those listed in the table below: MODIFIABLE <default>...
RUN NOW Excite +: Technical Service guide - rev. 6.2 9.2.12. E NABLE OWN MOTOR This parameter enables or disables use of the machine incline. To change the selection, when the LED matrix shows the current setting: UP-DOWN: xxx Press the +/- GOAL keys to select the desired option out of those listed in the table below: ENABLED <default>...
RUN NOW Excite +: Technical Service guide - rev. 6.2 9.2.16. U SER DETECT This function is able to detect the presence of a user running on the tread belt during an exercise session. It is possible to configure a minimum speed at which the machine will determine that the user has stopped running on the treadmill, and interrupt the exercise session if the condition persists for one minute.
RUN NOW Excite +: Technical Service guide - rev. 6.2 9.3. SERVICE MENU CONFIGURATION: LED MODELS The configuration procedure is invoked when the machine is in standby mode, using a different procedure for the 500, 700 or 900 models. 9.3.1. A CCESSING CONFIGURATION OF MODELS Simultaneously press the ENTER, ↑, CLEAR keys.
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RUN NOW Excite +: Technical Service guide - rev. 6.2 TECHNICAL LOW KIT HIGH KIT CONFIGURATION PARAM. VERSION UPDOWN BOOT SETTINGS VERSION OPERATING KEY READER DATA VERS. MAINS ERRORS LOG VOLTAGE AT UL STANDARD SETTINGS LOW KIT MENU To scroll through the list of parameters, press the + or – effort level keys to display the next or the preceding item.
RUN NOW Excite +: Technical Service guide - rev. 6.2 9.3.3. L OW KIT PARAMETER This function provides access to parameters used for modifying certain settings of the lower assembly. To access this menu, when the display shows: LOW KIT PARAM. press ENTER.
RUN NOW Excite +: Technical Service guide - rev. 6.2 9.3.3.3. Default Setting To load the default parameter values, scroll using the +/- effort level keys until the display shows: DEFAULT SETTING ? press ENTER to write the default values to the low kit, and return to the upper menu level by pressing CLEAR for a few seconds.
RUN NOW Excite +: Technical Service guide - rev. 6.2 9.3.4. U OWN SETTINGS This function allows access to the parameters in the UpDown table which define the number of encoder pulses that correspond to different machine incline positions. To access this menu, when the LED display shows: UPDOWN SETTINGS press ENTER.
RUN NOW Excite +: Technical Service guide - rev. 6.2 9.3.4.3. Default setting To load the default parameter values to the display, scroll using the +/- keys until the LED display shows: DEFAULT SETTING ? press ENTER to load the default parameter values, and return to the upper menu level by pressing CLEAR for a few seconds.
RUN NOW Excite +: Technical Service guide - rev. 6.2 9.3.5.1. Read from low kit To read the parameter values from the low kit memory and view them on the display, scroll using the +/- keys until the display shows: READ FROM LOW KIT ? press ENTER to read the errors from the low kit, and return to the upper menu level by pressing CLEAR for a few seconds.
RUN NOW Excite +: Technical Service guide - rev. 6.2 9.3.6. E RRORS LOG This function accesses the machine’s error history log. To access this menu, when the display shows: ERRORS LOG press ENTER. This function is structured as follows: READ FROM ERRORS LOG LOW KIT ?
RUN NOW Excite +: Technical Service guide - rev. 6.2 9.3.6.3. COM.Fault This is a counter that display the number of errors in serial communication between the upper and the lower kit. This counter increase each time a communication fault is detected. Scroll using the +/- keys until the display shows: COM.FAULT X To reset it press ENTER, the LED display shows:...
RUN NOW Excite +: Technical Service guide - rev. 6.2 9.3.8. L OW KIT MENU This function directly accesses the firmware of the inverter. To access this menu, when the LED display shows: LOW KIT MENU press ENTER. This function is structured as follows: Low Kit Version LOW KIT MENU Config.
RUN NOW Excite +: Technical Service guide - rev. 6.2 9.3.8.2. Config. registers This function displays the parameter values of type b, C, D, F, P, H and S. To access this menu, when the LED display shows: CONFIG REGISTERS press ENTER, the following message appears: ADDRESS: X where X is the address identifying anAT UL driver parameter, as detailed in the tables at the end of...
RUN NOW Excite +: Technical Service guide - rev. 6.2 9.3.9. H IGH KIT VERSION This function displays the SW version of the display. To do this, when the LED display shows: HIGH KIT VERSION press ENTER, the message that identifies the SW version, will appear. 9.3.10.
RUN NOW Excite +: Technical Service guide - rev. 6.2 9.4. USER MENÙ: VISIO/VISIOWEB The procedure is activated by pressing the top right-hand corner, the bottom left-hand corner and the bottom right-hand corner of the screen in that sequence, in Stand-By, as shown in the figure below: A new display will appear from which you can gain access to the various configuration menus, by entering the password on the number keyboard: 2406...
RUN NOW Excite +: Technical Service guide - rev. 6.2 9.5. SERVICE MENU: VISIO/VISIOWEB The procedure is activated by pressing the top right-hand corner, the bottom left-hand corner and the bottom right-hand corner of the screen in that sequence, in Stand-By, as shown in the figure below: A new display will appear from which you can gain access to the various configuration menus, by entering the password on the number keyboard: 2501...
RUN NOW Excite +: Technical Service guide - rev. 6.2 9.5.1.1. Table of configuration parameters (VISIO): To correctly display the parameter values, you need to load them from the low kit, using the “Read from low kit” function. After any changes to the parameter values, you need to save them in the low kit using the “Write to low kit”...
RUN NOW Excite +: Technical Service guide - rev. 6.2 9.5.2. R EGISTER This button allows selecting a specific parameter of the inverter, which then can be read using the function described below: “Read from low kit”. On the Display will appear a Numeric Keypad which allows entering and/or modifying the numerical value of the parameter.
RUN NOW Excite +: Technical Service guide - rev. 6.2 9.5.3. I NVERTER PARAMETERS MENU –A– Par. Address Description Value Par. Address Description Value PID mode (700/900) A-59 1218 PID min neg err 1200 PID mode (500) A-100 1219 Set Linear speed 1201 PID ref sel A-101 1220...
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RUN NOW Excite +: Technical Service guide - rev. 6.2 MENU –D– Par. Address Description Value Par. Address Description Value Output frequency D-200 An in 1 cnf mon Frequency ref D-201 An in 1 monitor Output current D-202 An in 1 term mon Output voltage D-210 An in 2 cnf mon...
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RUN NOW Excite +: Technical Service guide - rev. 6.2 MENU –F– Par. Address Description Value Par. Address Description Value Motorpot ref F-110 Frequency ref 10 F-10 Acc/Dec time mp F-111 Frequency ref 11 F-11 Motorpot offset F-112 Frequency ref 12 F-12 Mp output mode F-113...
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RUN NOW Excite +: Technical Service guide - rev. 6.2 MENU –I– Par. Address Description Value Par. Address Description Value Dig input 1 cfg I-313 An out 2 filter Dig input 2 cfg I-350 Exp an out 1 cfg Dig input 3 cfg I-351 Exp AnOut 1 offs Dig input 4 cfg...
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RUN NOW Excite +: Technical Service guide - rev. 6.2 MENU –P– Par. Address Description Value Par. Address Description Value Cmd source sel P-281 Brake res value RUN input config P-282 Brake res power Reversal enable P-283 Br res thermal K Safety P-300 DC braking level...
RUN NOW Excite +: Technical Service guide - rev. 6.2 9.1. UNITY CONFIGURATION For the following menu, please refer to the UNITY Manual (User Interfaces). Pagina 9.35...
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RUN NOW Excite +: Technical Service guide - rev. 6.2 Page blank. Pagina 9.36...
RUN NOW Excite +: Technical Service guide - rev. 6.2 10. AGGIORNAMENTO DEL SW 10.1. VISIO – VISIOWEB For the following menu, please refer to the relevant chapter in the VISIO/VISIOWEB manual. The procedure is activated by pressing the top right-hand corner, the bottom left-hand corner and the bottom right-hand corner of the screen in that sequence when the equipment is in Stand-By, as shown in the figure below.
RUN NOW Excite +: Technical Service guide - rev. 6.2 10.2. UNITY For the following menu, please refer to the UNITY Manual (User Interfaces). Pagina 10.2...
Qualified Technician not require any particular technical expertise; specially trained by Technogym; authorised to they are simple operations regarding external carry out fine tuning and start-up of the...
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RUN NOW Excite +: Technical Service guide - rev. 6.2 Blank page Pagina 11.2...
RUN NOW Excite +: Technical Service guide - rev. 6.2 12. APPENDIX 12.1. TABLE OF PASSWORDS TO ACCESS THE MENUS The following configuration menus are available together with their respective access passwords: PASSWORD LIST INTERFACCIA Technical configuration; VISIO UNITY VISIO Upload/ Network page;...
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RUN NOW Excite +: Technical Service guide - rev. 6.2 Blank page Pagina 12.2...
RUN NOW Excite +: Technical Service guide - rev. 6.2 13. TOOLS To make each disassembly operation, adjustment and maintenance on the machines need the tools shown in the TG SERVICE TOOLS BOX LIST, available in TG DIRECT. Pagina 13.1...
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TECHNOGYM S.p.A. Via G. Perticari, 20 - 47035 Gambettola (FC) - Sede legale Via Calcinaro, 2861 - 47522 Cesena (FC) - Sede operativa ITALIA Tel.: +39-0547-650638 Fax: +39-0547-650150 e-mail: service@technogym.com 0SM00674AA-UK...
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