wsm RTV-X1120D Workshop Manual page 298

RTV-X900, RTV-X1120D, WSM
Backlash between Differential Pinion and Differential Side
1. Set a dial indicator (lever type) on the tooth of the differential
pinion.
2. Hold the differential side gear and move the differential pinion to
measure the backlash.
3. If the measurement is not within the factory specifications,
adjust with the differential side gear washer.
Backlash between
differential pinion and Factory specification
differential side gear
(Reference)
• Thickness of differential side gear washer
0.80 mm (0.031 in.)
1.0 mm (0.039 in.)
1.2 mm (0.047 in.)
Clearance between Differential Case and Differential Side Gear
1. Measure the differential side gear boss O.D. with an outside
micrometer.
2. Measure the differential case I.D. with a cylinder gauge and
calculate the clearance.
3. If the clearance exceeds the allowable limit, replace faulty parts.
Factory specification
Clearance between
differential case and
differential side gear
Allowable limit
Differential case I.D. Factory specification
Differential side gear
Factory specification
O.D.
2-S51
TRANSMISSION
0.15 to 0.30 mm
0.0059 to 0.011 in.
9Y1210946TRS0041US0
0.050 to 0.151 mm
0.0020 to 0.0059 in.
0.30 mm
0.0118 in.
38.000 to 38.062 mm
1.4961 to 1.4985 in.
37.911 to 37.950 mm
1.4926 to 1.4941 in.
9Y1210946TRS0042US0
KiSC issued 01, 2014 A