wsm RTV-X1120D Manuals

Manuals and User Guides for wsm RTV-X1120D. We have 1 wsm RTV-X1120D manual available for free PDF download: Workshop Manual

wsm RTV-X1120D Workshop Manual (480 pages)

Brand: wsm | Category: Utility Vehicle | Size: 55.32 MB

Information

5
- Table of Contents
  5
- Safety First
  6
- Safety Decals
  9
- Specifications
  15
- Travelling Speeds
  16
- Dimensions
  17
General

20
- 1 Product Identification
  
  22
- 2 General Precautions
  
  23
- 3 Handling Precautions for Electrical Parts and Wiring
  
  24
  - Wiring
    25
  - Battery
    26
  - Fuse
    26
  - Connector
    26
  - Handling of Circuit Tester
    27
  - Color of Wiring
    28
- 4 Lubricants, Fuel and Coolant
  
  29
- 5 Tightening Torques
  
  33
  - General Use Screws, Bolts and Nuts
    33
  - Stud Bolts
    33
  - Hydraulic Fittings
    34
    
    Hydraulic Hose Fittings
    34
    
    Hydraulic Pipe Cap Nuts
    34
    
    Adaptors, Elbows and Others
    34
  - Metric Screws, Bolts and Nuts
    35
  - American Standard Screws, Bolts and Nuts with Unc or Unf Threads
    35
  - Plugs
    35
- 6 Maintenance Check List
  
  36
- 7 Check and Maintenance
  
  38
  - Daily Check
    38
  - Check Points of Initial 50 Hours
    45
  - Check Points of Every 50 Hours
    51
  - Check Points of Every 100 Hours
    54
  - Check Points of Every 200 Hours
    60
  - Check Point of Every 300 Hours
    68
  - Check Points of Every 400 Hours
    69
  - Check Point of Every 500 Hours
    70
  - Check Point of Every 800 Hours
    70
  - Check Point of Every 1500 Hours
    70
  - Check Point of Every 3000 Hours
    70
  - Check Point of Every 1 Year
    70
  - Check Points of Every 2 Years
    71
  - Check Point of Every 4 Years
    74
  - Others
    75
    
    Rtv-X900
    76
    
    Rtv-X1120D
    84
  - Special Tools for Machine
    87
- 9 Tires
  
  93
  - Type of Tires
    93
  - Type Pressure
    94
  - Vehicle Limitations
    95
  - Cargo Bed
    96
Mechanism

100
- 1 Engine Body
  
  101
  - Rtv-X900 (D902)
    101
    
    Half-Floating Head Cover
    101
    
    Closed Breather
    101
    
    Piston
    102
    
    Oil Pan
    102
  - Rtv-X1120D (D1105)
    102
    
    Closed Breather
    102
    
    Governor
    103
- 2 Lubricating System
  
  105
- 3 Cooling System
  
  106
- 4 Fuel System
  
  107
Servicing

108
- 1 Troubleshooting
  
  110
  - Rtv-X900
    110
  - Rtv-X1120D
    113
- 2 Servicing Specifications
  
  116
  - Rtv-X900 (D902)
    116
    
    Engine Body
    116
    
    Lubricating System
    119
    
    Cooling System
    119
    
    Fuel System
    120
  - Rtv-X1120D (D1105)
    121
    
    Engine Body
    121
    
    Lubricating System
    124
    
    Cooling System
    125
    
    Fuel System
    125
- 3 Tightning Torques
  
  126
  - General
    126
  - Rtv-X900
    126
- 4 Checking, Disassembling and Servicing
  
  128
  - Checking and Adjusting
    128
    
    Engine Body
    128
    
    Lubricating System
    131
    
    Cooling System
    134
    
    Fuel System
    136
  - Preparation
    138
    
    Dismounting Transmission and Engine
    138
    
    Separating Transmission and Engine
    149
  - Disassembling and Assembling Rtv-X900 (D902)
    152
    
    Cylinder Head, Valves and Oil Pan
    152
    
    Gear Case and Timing Gears
    157
    
    Piston and Connecting Rod
    163
    
    Flywheel and Crankshaft
    165
  - Disassembling and Assembling Rtv-X1120D (D1105)
    168
    
    Cylinder Head and Valve
    168
    
    Gear Cae and Timing Gears
    171
    
    Piston and Connecting Rod
    175
    
    Flywheel and Crankshaft
    177
  - Servicing Rtv-X900 (D902)
    179
    
    Cylinder Head and Valves
    179
    
    Timing Gears
    184
    
    Piston and Connecting Rod
    187
    
    Crankshaft
    189
    
    Cylinder
    194
    
    Oil Pump
    195
  - Servicing Rtv-X1120D (D1105)
    196
    
    Cylinder Head and Valves
    196
    
    Timing Gears, Camshaft and Governor Gear
    202
    
    Piston and Connecting Rod
    205
    
    Crankshaft
    207
Mechanism

215
- 1 Structure
  
  216
  - Rtv-X900
    216
  - Rtv-X1120D
    217
- 2 Power Train
  
  218
  - Hydrostatic Transmission (Hst)
    218
    
    Structure
    218
    
    Oil Flow
    221
    
    Function of Components
    223
    
    HST Oil Flow RTV-X900
    231
    
    HST Oil Flow RTV-X1120D
    237
    
    HST Control Linkage
    243
    
    Cables
    245
  - Range Gear Shift Section and Front Wheel Drive Section
    246
Servicing

247
- 1 Troubleshooting
  
  248
  - Hydrostatic Transmission
    248
  - Travelling Gear Shift Section
    250
  - Differential Gear Section
    250
- 2 Servicing Specifications
  
  251
- 3 Tightening Torques
  
  252
- 4 Checking and Adjusting
  
  253
- 5 Preparation
  
  266
- 6 Disassembling and Assembling
  
  283
  - Transmission
    283
    
    Removing HST Assembly
    283
    
    Disassembling Transmission
    285
    
    Disassembling HST
    291
- 7 Servicing
  
  295
  - Transmission
    295
  - Hst
    300
  - Rear Axle
    305
Servicing

308
- 1 Troubleshooting
  
  309
- 2 Tightening Torques
  
  310
- 3 Checking, Disassembling and Servicing
  
  311
  - Adjsuting
    311
  - Preparation
    312
    
    Rear Knuckle Case
    312
    
    Rear Shock Absorber
    313
  - Disassembling and Assembling
    314
    
    Rear Knuckle Case
    314
  - Servicing
    314
Mechanism

316
- General Outline
  317
- Knuckle (Front Brake)
  318
- Rear Brake
  319
- Master Cylinder
  320
- Brake Oil
  321
- Parking Brake
  322
Servicing

323
- Troubleshooting
  324
- Servicing Specifications
  325
- Tightening Torques
  326
- Checking, Disassembling and Servicing
  327
  - Checking and Adjusting
    327
  - Preparation
    331
    
    Front Brake
    331
    
    Master Cylinder
    335
  - Disassembling and Assembling
    336
    
    Front Brake
    336
    
    Master Cylinder
    338
    
    Rear Brake
    338
  - Servicing
    339
    
    Front Brake
    339
    
    Rear Brake
    339
    
    Brake Piston
    340
Mechanism

342
- Structure
  343
  - Front Axle
    343
  - Front Suspension
    344
  - Limited Slip Differential (Lsd)
    345
    
    Structure
    345
    
    Operation
    346
Servicing

347
- Troubleshooting
  348
- Servicing Specifications
  349
- Tightening Torques
  350
- Checking, Disassembling and Servicing
  351
  - Checking and Adjusting
    351
  - Preparation
    353
    
    Knuckle Case
    353
    
    Front Differential Case
    357
    
    Front Shock Absorber
    362
  - Disassembring and Assembring
    363
    
    Knuckle Case
    363
    
    Front Differential Case
    364
    
    Front Shock Absorber
    367
  - Servicing
    368
Mechanism

373
- 1 Structure
  
  374
  - Rtv-X900
    374
  - Rtv-X1120D
    375
- 2 Hydraulic Circuit
  
  376
- 3 Steering Controller
  
  377
- 4 Steering Cylinder
  
  379
Servicing

380
- 2 Servicing Specifications
  
  382
- 4 Checking and Disassembling
  
  384
  - Checking and Adjusting
    384
  - Preparation
    385
    
    Separating Power Steering Controller
    385
    
    Separating Power Steering Cylinder
    389
    
    Removing Power Steer Hoses
    390
  - Disassembling and Assembling
    394
    
    Power Steering Cylinder
    394
    
    Hydraulic System
    396
Mechanism

397
- 1 Structure
  
  398
  - Rtv-X900
    398
  - Rtv-X1120D
    399
  - Rtv-X1120D
    401
- 4 Hydraulic Lift Cylinder
  
  403
- 5 Control Valve
  
  404
  - Double Acting Type 1
    404
  - Floating with Detent Valve
    404
Servicing

406
- 2 Servicing Specifications
  
  408
- 4 Checking and Disassembling
  
  410
  - Checking and Adjusting
    410
    
    Hydraulic Control Valve, Pump and Cylinder
    410
  - Preparation
    412
    
    Removing Hydraulic Pump
    412
    
    Removing Hydraulic Cylinder Lift Cylinder
    413
  - Disassembling and Assembling
    414
    
    Hydraulic Pump
    414
    
    Hydraulic Lift Cylinder
    415
    
    Control Valve
    416
    
    Electrical System
    417
Mechanism

418
- 1 Wiring Diagram
  
  419
  - Rtv-X900
    419
  - Rtv-X1120D
    420
- 2 Electrical Circuit
  
  421
- 3 Starting System
  
  422
  - Rtv-X900
    422
  - Rtv-X1120D
    423
  - Starter
    424
    
    Structure
    424
    
    Operation of Starter
    424
    
    Overrunning Clutch
    425
    
    Magnetic Switch
    426
  - Glow Plug
    426
  - Safety Switch (Neutral Switch)
    427
  - Engine Stop Solenoid
    428
    
    Rtv-X900
    428
    
    Rtv-X1120D
    428
- 4 Charging System
  
  429
  - Alternator
    429
  - IC Regulator
    430
- 5 Lighting System
  
  431
  - Rtv-X900
    431
  - Rtv-X1120D
    432
- 6 Cooling System
  
  433
  - Cooling System for Rtv-X900
    433
  - Cooling System for Rtv-X1120D
    434
  - Fan Motor
    434
  - Radiator Fan Motor Switch
    435
    
    Rtv-X900
    435
    
    Rtv-X1120D
    435
- 7 Gauges
  
  436
  - Fuel Quantity
    437
  - Engine Water Temperature Sensor
    437
  - Traveling Speed Sensor
    438
- 8 Meter Panel
  
  439
  - Easy Checker
    439
  - Error Code Display
    441
Servicing

442
- 2 Servicing Specifications
  
  447
- 4 Checking, Disassembling and Servicing
  
  449
  - Checking and Adjusting
    449
    
    Battery
    449
    
    Key Switch
    451
    
    Starter
    453
    
    Glow Plug
    454
    
    Safety Switch
    454
    
    Engine Stop Solenoid
    455
    
    Timer Relay for Stop Solenoid (RTV-X900)
    456
    
    Charging System
    457
    
    Lighting System
    459
    
    Cooling System
    464
    
    Gauges
    467
    
    Relays
    470
    
    Others
    471
  - Disassembling and Assembling
    472
    
    Starter
    472
    
    Alternator
    474
  - Servicing
    476
    
    Starter
    476
    
    Alternator
    478

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wsm RTV-X1120D Manuals

wsm RTV-X1120D Workshop Manual (480 pages)

Table of Contents

Information

General

1 Product Identification

2 General Precautions

3 Handling Precautions for Electrical Parts and Wiring

4 Lubricants, Fuel and Coolant

5 Tightening Torques

6 Maintenance Check List

7 Check and Maintenance

9 Tires

Mechanism

1 Engine Body

2 Lubricating System

3 Cooling System

4 Fuel System

Servicing

1 Troubleshooting

2 Servicing Specifications

3 Tightning Torques

4 Checking, Disassembling and Servicing

Mechanism

1 Structure

2 Power Train

Servicing

1 Troubleshooting

2 Servicing Specifications

3 Tightening Torques

4 Checking and Adjusting

5 Preparation

6 Disassembling and Assembling

7 Servicing

Servicing

1 Troubleshooting

2 Tightening Torques

3 Checking, Disassembling and Servicing

Mechanism

Servicing

Mechanism

Servicing

Mechanism

1 Structure

2 Hydraulic Circuit

3 Steering Controller

4 Steering Cylinder

Servicing

2 Servicing Specifications

4 Checking and Disassembling

Mechanism

1 Structure

4 Hydraulic Lift Cylinder

5 Control Valve

Servicing

2 Servicing Specifications

4 Checking and Disassembling

Mechanism

1 Wiring Diagram

2 Electrical Circuit

3 Starting System

4 Charging System

5 Lighting System

6 Cooling System

7 Gauges

8 Meter Panel

Servicing

2 Servicing Specifications

4 Checking, Disassembling and Servicing

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