wsm RTV900 Manuals

Manuals and User Guides for wsm RTV900. We have 1 wsm RTV900 manual available for free PDF download: Workshop Manual

wsm RTV900 Workshop Manual (479 pages)

Brand: wsm | Category: Utility Vehicle | Size: 24 MB

General

16
- Table of Contents
  16
- 1 Product Identification
  
  17
- 2 General Precautions
  
  18
- 3 Handling Precautions for Electrical Parts and Wiring
  
  19
  - Wiring
    19
  - Battery
    21
  - Fuse
    21
  - Connector
    21
  - Handling of Circuit Tester
    23
- 4 Lubricants, Fuel and Coolant
  
  24
- 5 Tightening Torques
  
  27
- 6 Maintenance Check List
  
  29
  - From First 50 Hours to Every 550 Hours
    29
  - From Every 600 Hours to Every 4 Years
    31
- 7 Check and Maintenance
  
  33
  - Daily Check
    33
  - Check Points of Initial 50 Hours
    39
  - Check Points of Every 50 Hours
    46
  - Check Points of Every 100 Hours
    48
  - Check Points of Every 200 Hours
    54
  - Check Point of Every 300 Hours
    57
  - Check Points of Every 400 Hours
    58
  - Check Point of Every 500 Hours
    58
  - Check Point of Every 800 Hours
    58
  - Check Point of Every 1500 Hours
    58
  - Check Point of Every 3000 Hours
    59
  - Check Point of Every 1 Year
    59
  - Check Points of Every 2 Years
    59
  - Check Point of Every 4 Years
    62
  - Others
    62
- 8 Special Tools
  
  65
  - Special Tools for Engine
    65
  - Special Tools for Tractor
    69
- 9 Tires
  
  75
  - Type of Tire
    76
  - Type Pressure
    77
  - Vehicle Limitations
    77
  - Cargo Bed
    78
Mechanism

80
- 1 Engine Body
  
  81
  - Half-Floating Head Cover
    81
  - Gear Case
    81
  - Oil Pan
    82
- 2 Lubricating System
  
  83
- 3 Cooling System
  
  84
- 4 Fuel System
  
  85
Servicing

86
- Troubleshooting
  87
- Servicing Specifications
  90
- Tightening Torques
  95
- Checking, Disassembling and Servicing
  96
  - Checking and Adjusting
    96
    
    Engine Body
    96
    
    Cooling System
    99
    
    Lubricating System
    99
    
    Fuel System
    102
  - Preparation
    104
    
    Removing Battery
    104
    
    Separating Radiator
    104
    
    Separating Fuel Tank
    105
    
    Separating Engine
    106
  - Disassembling and Assembling
    107
    
    Cylinder Head and Valves
    107
    
    Oil Pan, Timing Gears, Camshaft and Fuel Camshaft
    111
    
    Pistons and Connecting Rods
    115
    
    Crankshaft
    117
    
    Water Pump
    120
    
    Injection Nozzle
    121
  - Servicing
    121
    
    Cylinder Head and Valve
    121
    
    Oil Pan, Timing Gear and Camshaft
    128
    
    Piston and Connecting Rod
    129
    
    Crankshaft
    133
    
    Cylinder
    138
    
    Oil Pump
    139
Mechanism

141
- 1 Structure
  
  142
- 2 Power Train
  
  143
  - Hydrostatic Transmission (Hst)
    143
    
    Structure
    143
    
    Oil Flow
    145
    
    Function of Components
    146
  - Range Gear Shift Section and Front Wheel Drive Section
    161
Servicing

162
- 1 Troubleshooting
  
  163
- 2 Servicing Specifications
  
  166
- 3 Tightening Torques
  
  167
- 4 Checking
  
  168
- 5 Disassembling and Assembling
  
  179
  - Disassembling Hydrostatic Transmission
    179
  - Dismounting Transaxle
    183
    
    Front Case
    190
    
    Transmission Case
    194
    
    Rear Axle
    210
Servicing

213
- 1 Troubleshooting
  
  214
- 2 Tightening Torques
  
  216
- 3 Checking, Disassembling and Servicing
  
  216
  - Disassembling and Assembling
    216
  - Servicing
    219
Mechanism

222
- General Outline
  223
- Knuckle (Front Brake)
  224
- Rear Brake
  225
- Master Cylinder
  226
- Brake Oil
  227
- Parking Brake
  228
Servicing

229
- Troubleshooting
  230
- Servicing Specifications
  231
- Tightening Torques
  232
- Checking, Disassembling and Servicing
  233
  - Checking and Adjusting
    233
  - Disassembling and Assembling
    238
Servicing

253
- Troubleshooting
  254
- Servicing Specifications
  255
- Tightening Torques
  256
- Checking, Disassembling and Servicing
  257
  - Checking and Adjusting
    257
  - Preparation
    257
  - Servicing
    270
Mechanism

279
- Structure
  280
- Hydraulic Circuit
  281
- Steering Controller
  282
- Steering Cylinder
  284
Servicing

285
- 1 Troubleshooting
  
  286
- 2 Servicing Specifications
  
  287
- 4 Checking, Disassembling and Servicing
  
  289
  - Checking
    289
  - Preparation
    289
    
    Separating Power Steering Controller
    289
    
    Separating Power Steering Cylinder
    291
    
    Separating Hydraulic Pump for Power Steering
    292
    
    Removing Power Steering Hose
    293
  - Disassembling and Assembling
    296
    
    Power Steering Cylinder
    296
    
    Hydraulic System
    298
Mechanism

299
- 3 Hydraulic Pump
  
  302
- 4 Hydraulic Cylinder
  
  303
- 5 Auxialiary Control Valve
  
  304
  - Double Acting Type 1
    304
    
    Floating with Detent Valve
    304
  - Double Acting Type 2 (Mono Block)
    308
    
    Floating with Detent Valve
    308
    
    On-Off Valve
    312
Servicing

313
- 2 Servicing Specifications
  
  315
- 4 Checking, Disassembling and Servicing
  
  317
  - Checking and Adjusting
    317
    
    Hydraulic Control Valve, Pump and Cylinder
    317
  - Disassembling and Assembling
    318
    
    Separating Hydraulic Cylinder and Control Valve
    318
    
    Separating Hydraulic Pump
    318
    
    Disassembling Control Valve Assembly
    320
    
    Disassembling Hydraulic Cylinder
    323
    
    Electrical System
    324
Mechanism

325
- 1 Wiring Diagram
  
  326
- 2 Starting System
  
  327
  - Starter
    328
  - Glow Plug
    329
  - Safety Switch
    329
    
    Main Shift Arm
    329
    
    Hydraulic Control Lever (Turf Model Only)
    330
  - Engine Stop Solenoid
    330
- 3 Charging System
  
  331
  - Alternator
    332
  - IC Regulator
    333
- 4 Lighting System
  
  334
- 5 Cooling System
  
  335
  - Fan Motor
    336
  - Coolant Temperature Switch
    336
- 6 Gauges
  
  337
  - Fuel Quantity
    337
  - Coolant Temperature
    338
  - Traveling Speed Sensor
    338
  - Easy Checker
    339
Servicing

340
- 2 Servicing Specifications
  
  346
- 4 Checking, Disassembling and Servicing
  
  348
  - Checking and Adjusting
    348
    
    Battery
    348
    
    Main Switch
    350
    
    Starter
    352
    
    Glow Plug
    353
    
    Safety Switch
    354
    
    Engine Stop Solenoid
    355
    
    Timer Relay for Stop Solenoid
    355
    
    Charging System
    356
    
    Lighting System
    358
    
    Cooling System
    361
    
    Gauges
    363
    
    Others
    364
  - Disassembling and Assembling
    365
    
    Starter
    365
    
    Alternator
    366
    
    Panel
    369
  - Servicing
    370
    
    Starter
    370
    
    Alternator
    373
General

389
- 1 Tractor Identification
  
  390
- 2 General Precautions
  
  391
- 3 Handling Precautions for Electrical Parts and Wiring
  
  392
  - Wiring
    392
  - Battery
    394
  - Fuse
    394
  - Connector
    394
  - Handling of Circuit Tester
    395
- 4 Lubricants, Fuel and Coolant
  
  396
- 6 Maintenance Check List
  
  400
  - From First 50 Hours to Every 550 Hours
    400
  - From Every 600 Hours to Every 4 Years
    402
- 7 Check and Maintenance
  
  404
  - Daily Check
    404
  - Check Points of Every 50 Hours
    405
  - Check Points of Every 150 Hours
    405
  - Check Points of Every 200 Hours
    406
  - Others
    408
- 8 Tires
  
  409
  - Type of Tire
    409
  - Tire Pressure
    409
  - Vehicle Limitations
    410
Mechanism

418
- 1 Structure
  
  419
- 2 Hydraulic Circuit
  
  420
  - Hydraulic Cargo Bed Lift or Hydraulic Outlet
    420
- 3 Hydraulic Pump
  
  421
- 4 Hydraulic Cylinder
  
  422
- 5 Hydraulic Outlet Valve
  
  423
  - Double Acting Type 2 (Mono Block Type)
    423
    
    Floating with Detent Valve for Hydraulic Lift Cylinder
    423
    
    On-Off Valve for Hydraulic Outlet
    427
Servicing

429
- 2 Servicing Specifications
  
  431
- 4 Checking, Disassembling and Servicing
  
  433
  - Checking and Adjusting
    433
    
    Hydraulic Control Valve, Pump and Cylinder
    433
  - Disassembling and Assembling
    434
    
    Separating Hydraulic Pump
    434
    
    Separating Hydraulic Cylinder, Hydraulic Outlet Valve and Oil Cooler
    435
    
    Disassembling Hydraulic Outlet Valve Assembly
    438
    
    Disassembling Hydraulic Cylinder
    439
  - Wiring Diagram
    441
  - Starting System
    442
    
    Hydraulic Outlet Lever
    443
    
    Safety Switch
    443
  - Hydraulic Oil Cooling System
    444
    
    Oil Cooler Fan Motor
    444
    
    Oil Temperature Switch
    445
  - Traveling Speeds
    453
    
    Lubricants, Fuel and Coolant
    454
    
    Check and Maintenance
    456
    
    Maintenance Check List
    456
  - New Transmission
    458
  - Structure
    458
  - Oil Flow
    460
  - Bypass Valve
    461
  - Control Linkage for Bypass Valve
    469

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wsm RTV900 Manuals

wsm RTV900 Workshop Manual (479 pages)

Table of Contents

General

1 Product Identification

2 General Precautions

3 Handling Precautions for Electrical Parts and Wiring

4 Lubricants, Fuel and Coolant

5 Tightening Torques

6 Maintenance Check List

7 Check and Maintenance

8 Special Tools

9 Tires

Mechanism

1 Engine Body

2 Lubricating System

3 Cooling System

4 Fuel System

Servicing

Mechanism

1 Structure

2 Power Train

Servicing

1 Troubleshooting

2 Servicing Specifications

3 Tightening Torques

4 Checking

5 Disassembling and Assembling

Servicing

1 Troubleshooting

2 Tightening Torques

3 Checking, Disassembling and Servicing

Mechanism

Servicing

Servicing

Mechanism

Servicing

1 Troubleshooting

2 Servicing Specifications

4 Checking, Disassembling and Servicing

Mechanism

3 Hydraulic Pump

4 Hydraulic Cylinder

5 Auxialiary Control Valve

Servicing

2 Servicing Specifications

4 Checking, Disassembling and Servicing

Mechanism

1 Wiring Diagram

2 Starting System

3 Charging System

4 Lighting System

5 Cooling System

6 Gauges

Servicing

2 Servicing Specifications

4 Checking, Disassembling and Servicing

General

1 Tractor Identification

2 General Precautions

3 Handling Precautions for Electrical Parts and Wiring

4 Lubricants, Fuel and Coolant

6 Maintenance Check List

7 Check and Maintenance

8 Tires

Mechanism

1 Structure

2 Hydraulic Circuit

3 Hydraulic Pump

4 Hydraulic Cylinder

5 Hydraulic Outlet Valve

Servicing

2 Servicing Specifications

4 Checking, Disassembling and Servicing

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