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MV Agusta Manuals
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BRUTALE 750 ORO
Workshop manual
MV Agusta BRUTALE 750 S Workshop Manual
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Workshop manual
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Workshop manual
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Table Of Contents
459
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Contents
Table of Contents
Bookmarks
Table of Contents
Useful Advice
Table of Contents
General Index
General Description
General Description
How to Consult this Manual
How to Use the Manual
Purpose of the Manual
Glossary and Symbols
Right Hand and Left Hand Standard
Carbon Monoxide
Safe Use of Engine Coolant
Safe Use of Petrol
Safety
Nitrogen - Rear Shock Absorber
Safe Handling of Battery
Safe Use of Brake Fluid
Thread-Locking Fluid
Index
Summary of each Chapter
Warning
Operative Technical Specifications
Motorcycle Identification
Maintenance
Rev
Maintenance
Technical Data
Technical Information
Technical Data
Components in Carbon Fibre (F4 Brutale 750 Oro)
Magnesium Components (F4 Brutale 750 Oro)
Periodical Maintenance Schedule
Engine Oil and Oil Filter
Maintenance and Tuning Operations
Substitution of the Oil Filter
Oil Tubes
Check/Top-Up Engine Coolant Level
Engine Coolant
Engine Coolant Substitution
Electric Fan Brutale 750 Oro - S / 910 S - R My
Electric Fans Brutale 910 S - R / 989 R / 1078 Rr My 2007/08
Valve Mechanism Adjustment
Valve Mechanism Adjustment for Brutale 910 S-R/989 R/1078 RR My 07/08 Only
Valve Mechanism Diagram
Spark Plug Gap
Spark Plugs
Timing Chain, Mobile Timing Chain Guide and Timing Chain Tensioner
Electrode Condition
Fuel Filters Check and Substitute
Petrol Flange Assembly Removal
Fuel Pump Assembly Exploded Diagram
Fuel Flange Unit Assembly
Assembly of Fuel Tubes Substitute (Brutale 750 S - 750 ORO)
Fuel Union Tubes - Check for Leaks
Assembly of Fuel Tubes Substitute (Brutale 910 S - Brutale 910 R - Brutale 989 R - 1078 RR)
Throttle Body Adjustment and Tuning (Tickover Check, CO Synchronisation and Check)
Throttle Body Adjustment and CO Check (Brutale 750 ORO-S / Brutale 910 S-R MY 05/06)
Adjustment and Calibratoin of Throttle Body (Brutale 910 S - R - Brutale 989 R - 1078 RR MY 07-08)
Levelling of Induction Manifold Settings
Adjustment of Carbon Oxide Rate (CO) for Vehicles (Brutale 910 S - R - Brutale 989 R - 1078 RR
My 07-08)
Air Filter
Bodywork
Brakes and Clutch
Check Brake and Clutch Fluid Levels
Substitution and Bleeding of the Brake/Clutch Fluid
Brake/Clutch/Gearchange Commands Check
Front Brake and Clutch Lever Adjustment
Footrest Adjustment
Gearchange/Rear Brake Lever Adjustment
Accelerator Control
Brake Pads Check/Substitute
Dair Intake Injection System
Ignition/Steering Block Switch
Locks Check
“LOCK” Position
“P” Position
Fuel Cap Lock
Personal Compartment Lock
Steering
Transmission Chain
Chain Lubrication
Front Wheel Bearing
Tyres Checks
Wheels Check
Rear Shock Absorber
Rear Wheel Hub
Swingarm Bearings
Side Stand Check
Front Fork
Screws and Nuts
Tube Band Fasteners
Assembly of the Battery Terminals
Battery Maintenance
Electrical System Maintenance
Placement and Assembly of Terminals (Wire Terminals) on the Battery - View
Instruments and Warning Lights
Luminous Warning Indication Lights
Multi-Function Display
Clock (Hours and Minutes)
Modifications to the Display Functions
Speedometer (K.p.h. – M.p.h.)
Display Function Selection
Thermometer
Resetting of the Tripmeters
Dipped Headlamp – Bulb Substitution
Lights Check
Dipped Headlight – Replacing Bulb
Front Direction Indicators – Bulb Substitution
Front Lights – Replacing Bulb
Rear Direction Indicators – Bulb Substitution
Number Plate Light – Bulb Substitution
Rear Light/Stop Light – Bulb Substitution
Fuses – Substitution
Front Headlamp
Adjusting Front Headlight
Bodywork
Fairing Assembly Exploded View
Disassembling Front Headlamp
Disassembling Instrumental Panel
Disassembling Handlebar
Disassembling Headlight Support
Fuel Tank Exploded View
Fuel Tank Side Panel Removal
Fuel Tank Removal
Removing of the Fuel Tank Plug
Air Filter Compartment View
Air Filter Compartment Removal
Airbox Removal
Tail Unit Removal
Under-Tail Assembly Exploded View
Disassembling under Tale Unit
Air Intake Injection System
Injection System Technical Characteristics
Injection Time (Injection Volume)
Injection-Ignition System
Injection Arrest Control
Injection Time Compensation
Ignition System Description
Position of Engine-Control System Parts (Brutale 750 ORO-S-910 S-R (MY 05-06)
Position of Engine-Control System Parts (Brutale 910 S-R MY 2007 - Brutale 989 R-1078 RR MY 2008)
Fuel Pump Control System
Fuel Feed System
Air Intake Injection System Components
Fuel Pump
Fuel Pressure Regulator
Atmospheric Air Temperature/Pressure
Intake Air Pressure Sensor
Sensors
Intake Air Temperature Sensor
Throttle Body Position
Engine Pick-Up
Timing Wheel Gap
Actuators
Fuel Injector
Ignition Coils
Diagnostics System
Ignition and Injection System Diagnostics
Injection System - Electrical Diagram
MV Agusta Brutale Oro – S Engine Control Unit Pinout
Eelectrical System
Electrical System
Connectors
Couplings
Fuses
Semiconductor Parts
Electrical Diagram Brutale 750 Oro-S / 910 S-R My 05/06)
Parts List
Electrical Diagram Brutale 910 S - R (My 2007) 989 R - 1078 Rr (My 2008)
Parts List
Battery Assembly
Initial Battery Charge
Battery Terminal Assembly
Charging System
Warning Function
Ignition Switch “ON” with Engine off
Recharging (Voltage Less than the Regulated Voltage)
Recharge (Voltage more than the Regulated Voltage)
Rotor Coil Disconnected
Disconnection of Terminal S of the Regulator
Terminal B Disconnected
A List of Possible Problems that Could Occur When the Warning Light Is Switched on
Battery Current Loss Check
Battery Efficiency Check
Charge Feed Check
Cpu
Function Diagram
Starter System Diagram
Ignition Key in the "OFF" Position
Ignition Key in the on Position / Safety Switch in the off Position
Ignition Key in the on Position / Safety Switch in the RUN Position
Ignition Key in the on Position / Safety Switch in the RUN Position/Start Activated/Side Stand Raised/Gear Engaged/Clutch Released/Engine Switched on
Ignition Key in the on Position / Safety Switch in the RUN Position/Start Activated/Side Stand Raised/Gear Engaged/Clutch Pulled In/Engine Switched on
Array
Ignition Key in the on Position / Safety Switch on the RUN Position/Start Activated/Side Stand Lowered/Gear Engaged/Clutch Pulled In/Engine Does Not S
Array
Ignition Key in the on Position / Safety Switch on the RUN Position/Start Activated/Side Stand Lowered/Gear Not Engaged/Clutch Not Pulled In/Engine Sw
Fuses Info
Starter Motor Removal
Starter Motor Assembly
Starter Motor Check
Starter Relay Check
Ignition/Side Stand Safety System Parts Check
Gearchange Position Switch
Side Stand Switch
Spark Plugs Info
Run off Safety Switch
Instrumentation
Fuel Level Warning Light Check Switch
Oil Pressure Sensor
Instrument Panel Water Sensor
Key Ignition Switch
Starter Relay Activation
Left Direction Indicator
Right Direction Indicator
RPM Indicator
Speed Sensor
Cooling Fan System
Horn
Switches
Suspension and Wheels
Suspension and Wheels
Front Wheel Exploded View
Front Wheel Removal (Brutale 750 Oro - 750 S - 910 S)
Front Wheel Removal (Brutale 910 R - 989 R 1078 RR)
Front Wheel Bearing Check
Front Wheel Bearing Substitution
Reassembly – Front Wheel Bearings
Wheel Spindle Check
Front Wheel Assembly (Brutale 750 Oro - 750 S - 910 S)
Front Wheel Assembly (Brutale 910 R - 989 R - 1078 RR)
Fitting the Front Brake Calipers (Brutale 910 R - 989 R - 1078 RR)
Front Fork Exploded View
Front Fork Overhaul
Stem Removal
Fork Assembly Check
Assembly Oil Seal and Anti-Dust Seal
Fork Stem Assembly
Front Suspension Adjustment
Steering Assembly Exploded View
Steering Assembly Overhaul
Steering Base Removal
Steering Head Removal
Disassembly of the Frame Head Steering Sleeve
Eccentric Steering Head Removal
Reassembly of the Frame Head Steering Sleeve
Assembly Steering Base
Screw Ring Assembly
Steering Head Assembly
Steering Pin Tightening
Rear Suspension Exploded View
Rear Shock Absorber Disassembly
Rear Shock Absorber Test
Rear Suspension Adjustment
Rocker Arm Assembly Removal
Rear Shock Absorber Support Plate Removal
Rocker Arm Assembly Overhaul
Assembly Rear Shock Absorber
Reassembly Rocker Arm Assembly
Rear Wheel Hub and Swingarm
Rear Wheel Removal
Rear Sprocket Assembly Removal
Brake Caliper Support Flange Removal
Disassembly of the Wheel Pin
Caliper Holder Pin
Wheel Hub Disassembly
Silencers Removal
Swingarm Removal and Overhaul
Exhaust Group Removal (Brutale 750 ORO-S/Brutale 910 S-R MY 05/06)
Exhaust Group Removal (910 S - R MY 2007 - 989 R - 1078 RR)
Lower Chain Guide Removal
Chain Removal (MY 2007 and Previous)
Chain Reassembling (MY 2007 and Previous)
Riveting of Pin (MY 2007 and Previous)
Chain Removal (MY 2008)
Chain Reassembling (MY 2008)
Closing the Rivet Link (MY 2008)
Riveting (MY 2008)
Swingarm Pin Removal
Upper Chain Guide Removal
Bearings Overhaul
Assembly of the Roller Bearings and the Roller Bearing Units
Wheel Spindle Unit Check
Crown Wheel Assembly Check (Brutale 750 ORO - S)
Crown Wheel Assembly Check (Brutale 910 S - 910 R - 989 R - 1078 RR)
Reassembly Wheel Hub
Reassembly Rear Wheel Pin
Pinion Wheel Removal
Rear Wheel Assembly
Motorcycle Set-Up Adjustment
Wheel Balance Check
Front Wheel Balancing
Rear Wheel Balancing
Frame
Frame
Frame Removal Preliminary Operations
Throttle Body Removal
Coil Dismantling (Brutale 910 S-R / Brutale 989 R/1078 RR MY 07-08)
Secondary Air System Dismantling (Brutale 910 S-R / Brutale 989 R-1078 Rr My 07-08)
Frame Disassembly
Frame Check
Frame Control Reference Measurements
Steering Head Housing Check
Assembly Frame to the Motorcycle
Rear Sub-Frame Removal
Rear Frame Unit Assembly
Engine Removal
Side Stand Removal
Gearchange Lever Removal
Removal of Exhaust Group (Brutale 750 Oro-S/Brutale 910 S-R MY 05/06)
Exhaust Group Removal (Brutale 910 S-R / Brutale 989 R / 1078 RR MY 07-08)
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MV AGUSTA F4 BRUTALE 750 ORO - 750 S - 910 S - 910 R - 989 R - 1078 RR
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This manual is also suitable for:
Brutale 910 s
Brutale 1078 rr
Brutale 989 r
Brutale 910 r
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