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MV Agusta Manuals
Motorcycle
Brutale 675
Workshop manual
MV Agusta Brutale 675 Workshop Manual
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Also See for Brutale 675
:
User manual
(424 pages)
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Contents
Table of Contents
Bookmarks
Table of Contents
General Description a
Table of Contents
How to Consult this Manual
Glossary and Symbols
Right Hand and Left Hand Standard
Safety
Index
Operative Technical Specifications
Section
Technical Data
Technical Information
Periodical Maintenance Schedule
Engine Oil and Oil Filter
Table of Lubricants and Fluids
Maintenance and Tuning Operations
Engine Coolant
Electric Cooling Fan
Valve Mechanism Adjustment
Spark Plugs
Fuel Filters
Fuel Pump Assembly
Check, Disassembly and Reassembly Fuel Pipe/Fittings
Checking Engine During Idle
Brakes
Brake / Clutch / Gearchange Commands Check
Brake Pads
Locks
Steering
Transmission Chain
Front Wheel Bearings
Tyres
Rear Wheel Hub
Swingarm Bearings
Wheels
Rear Shock Absorber
Side Stand
Electrical System
Front Forks
Battery
Lights
Fuses
Superstructures Summary
Fairings
Removing Front Mudguard (Brutale 675 / 800)
Removing Front Mudguard (Dragster 800)
Removing Headlight
Removing DASHBOARD
Removing Handlebar
Removing Rearview MIRRORS (Dragster 800)
Removing Low BEAM SUPPORT and Ignition Switch
Fuel TANK / Tail Fairings
Removing UNDERSEAT Panels and REAR Panels (Brutale 675 / 800)
Removing UNDERSEAT Panels and REAR Panels (Dragster 800)
Removing Tail PIECE (Dragster 800)
Removing Fuel TANK
RADIATOR SIDE Panels
INTAKE AIR SYSTEM - Airbox
Airbox Removal Preliminary OPERATIONS
Airbox Removal
Lower Bulkhead and Tail Light
Removing Lower Bulkhead (Brutale 675 / 800)
Removing Lower Bulkhead (Dragster 800)
Removing Tail Light (Brutale 675 / 800)
Removing NUMBER Plate SUPPORT (Brutale 675 / 800)
Exhaust PROTECTIONS
Removing Exhaust PROTECTION (Brutale 675 / 800)
Removing Exhaust PROTECTIONS (Dragster 800)
Air Intake Injection System
Injection System Technical Characteristics
Injection Arrest Control
Injection Time Compensation (Volume)
Fuel Feed System
Fuel Pump Control System
Ecu (Electronic Control Unit)
Sensors
Atmospheric Air Temperature Sensor
Throttle Body Position Sensor
Diagnostics System
Air Intake System Technical Characteristics
Positions of Engine-Control System Parts
Injection System Electrical Diagram
Section
Connectors
Couplings
Fuses
Semiconductor Parts
Electrical Diagram Brutale 675 / Brutale
Parts List
Electrical Diagram Brutale 675 / Brutale 800 (Abs)
Parts List
Electrical Diagram Dragster
Parts List
Battery
Charging the BATTERY
REMOVAL of the BATTERY
Recharging SYSTEM
Starter System
Checking the GENERATOR
Starter Motor Removal
STARTER MOTOR Check
Starter Motor Assembly
STARTER RELAY Check
Tilt Sensor
GEAR POSITION Switch
SIDE STAND Switch
Fuses
Spark Plugs
Main Relay
Engine Pick-Up
RUN-OFF SAFETY Switch
TIMING Wheel GAP
Instrumentation
Oil Pressure Sensor
FUEL LEVEL WARNING Light Switch Check
Water Sensor
TURN INDICATORS Check
R.p.M. Sensor
Speed Sensor
LOW BEAM Headlight
High BEAM Headlight
REAR TAIL Lights and BRAKE Lights
Turn Indicators
TAIL Light DIAGNOSIS MODULE (DRAGSTER 800)
LICENCE PLATE Light
Ecu Disassembly
Horn
Switches
Positioning of Electrical System Wire Clamps (Brutale 675-800)
Positioning of Electrical System Wire Clamps (Brutale 675-800 Abs)
Positioning of Electrical System Wire Clamps (Dragster 800)
Section
Front Wheel
Front Forks
Steering Assembly
Rear Suspension and Swingarm
CHAIN Removal
Rear Wheel Hub
Wheel Hub Disassembly
Caliper Holder Pin
Flexible Coupling Check
Reassembly Wheel Hub
Motorcycle Set-Up Adjustment
Frame
Battery Cables
Side Stand Removal
Foot Peg Removal
Exhaust Silencer Disassembly
Exhaust Tubes Removal
Frame Removal Preliminary Operations
Control Unit Removal
EXPANSION Tank REMOVAL
Disconnecting the Horn
Removing the Solenoid Starter
Throttle Body Removal
REMOVING the SEAT Lock
Removing the Main Cabling
Removing the Fuse Panel Mounting Plate
Removing Clutch Control Transmission
Frame Removal from the Engine
FRAME Checks and INSPECTION
STEERING BEARINGS HOUSING Check
Frame Assembly on the Vehicle
Rear Frame Disassembly (Brutale 675 / 800)
Rear Frame Disassembly (Dragster 800)
Rear Frame Assembly
Engine Removal
Re-Assembly of the Vehicle
Brakes
Front Brake System
Removing Front Mudguard
Front Brake Pads Substitution
Substitution and Bleeding of the Front Brake Fluid
Front Brake Calipers Substitution
Front Brake Pump Removal
Front Brake Lever Removal
Front Brake Discs
Front Brake Disc Removal
Rear Brake System
Rear Brake Pads Substitution
Substitution and Bleeding of the Rear Brake Fluid
Rear Brake Calipers Substitution
Rear Brake Disc
Rear Brake Disc Removal
Cooling System
Complete Cooling System Assembly
Checking Expansion Tank Cap
Cooling System Leakage Check
Water Radiator Cap Check
Removing Expansion Tank
Water Radiator Disassembly
Water Radiator Vehicle Unit Assembly
Oil Radiator Disassembly
Oil Radiator Component Disassembly
Oil Radiator Assembly
Filling the Cooling System
Motor Oil System Filling
Special Tools
Electrical Components
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Quick Links
1
Engine Oil and Oil Filter
2
Engine Coolant
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See also:
User Manual
Table of
Contents
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Chapters
General Description a
8
Section
18
Superstructures Summary
116
Air Intake Injection System
158
Section
178
Section
256
Frame
340
Brakes
380
Cooling System
408
Table of Contents
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This manual is also suitable for:
Brutale 800
Dragster 800
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