OCTAVIA
4 - Circlip
5 - Conrod
♦ always replace as a set
♦ mark matching cylinder
see -arrow B-
♦ installation position:
markings -arrow A- must be posi-
tioned one above the other
and point to the belt pulley side
6 - Bearing shell
♦ pay attention to installation position
⇒ Fig. 4
♦ do not mix up used bearing shells
(mark)
♦ insert bearing shells in the middle
♦ axial play
new part: 0.10 to 0.35 mm
wear limit: 0.40 mm
Edition 04.03
S00.5127.54.20
Crank Assembly
7 - Cylinder block
♦ inspecting cylinder bore ⇒ Fig. 5
♦ cylinder ∅ = 82.51 mm
8 - Conrod bearing cap
♦ pay attention to installation position
♦ mark matching cylinder
see -arrow B-
9 - 30 Nm + torque a further 90° (¼ turn)
♦ replace
♦ oil thread and head contact surface
K Fig. 1
Inspecting piston ring gap clear-
ance
Special tools, testers and aids required
♦ Feeler gauge
Inspection procedure
-
Insert ring at right angles to cylinder wall, from
above as far as the lower cylinder opening,
about 15 mm away from edge of cylinder. To
insert use piston without rings.
Piston ring
Compression rings
Oil scraper ring
Gap clearance
new
wear limit
mm
0.20
0.40
mm
0.25
0.50
------------ 13-26.1 -------------
13
0.80
0.80