Honda 2004 Odyssey Service Manual page 50

Item Measurement
Secondary shaft Diameter of needle bearing contact
area
I.D. of 1st gear
I.D. of 2nd gear
End play of 1st gear
End play of 2nd gear
38 x 56.5 mm splined washer
thickness
37 x 55 mm thrust shim thickness
Cotter thickness
Sealing ring thickness
Width of sealing ring groove
Clutch feed pipe O.D.
Clutch feed pipe bushing I.D.
Reverse idler Diameter of needle bearing contact
gear area
End play
I.D.
Thrust washer thickness
I.D. of reverse idler gear shaft holder
I.D. of transmission housing of
reverse idler gear shaft contact area
Qualification
At 1st gear 37.978 37.993 mm (1.4951 1.4958 in.) When worn or
At 2nd gear 33.986 33.999 mm (1.3380 1.3385 in.) When worn or
44.000 44.016 mm (1.7323 1.7329 in.) When worn or
40.000 40.016 mm (1.5748 1.5754 in.) When worn or
0.07 0.15 mm (0.003 0.006 in.)
0.04 0.12 mm (0.002 0.005 in.)
No. 1 6.85 mm (0.270 in.)
No. 2 6.90 mm (0.272 in.)
No. 3 6.95 mm (0.274 in.)
No. 4 7.00 mm (0.276 in.)
No. 5 7.05 mm (0.278 in.)
No. 6 7.10 mm (0.280 in.)
No. 1 4.90 mm (0.193 in.)
No. 2 4.95 mm (0.195 in.)
No. 3 5.00 mm (0.197 in.)
No. 4 5.05 mm (0.199 in.)
No. 5 5.10 mm (0.201 in.)
No. 6 5.15 mm (0.203 in.)
No. 7 5.20 mm (0.205 in.)
1.99 2.02 mm (0.078 0.080 in.)
1.890 1.950 mm (0.074 0.077 in.)
2.025 2.060 mm (0.080 0.081 in.)
7.97 7.98 mm (0.3138 0.3142 in.)
8.000 8.015 mm (0.3150 0.3156 in.)
At reverse idler 13.990 14.000 mm (0.5508 0.5512 in.) When worn or
gear shaft
0.06 0.38 mm (0.002 0.015 in.)
18.007 18.020 mm (0.7089 0.7094 in.) When worn or
Transmission 0.96 1.04 mm (0.038 0.041 in.)
housing side
Reverse idler gear 0.97 1.05 mm (0.038 0.041 in.)
shaft holder side
14.006 14.024 mm (0.5514 0.5521 in.) When worn or
14.006 14.024 mm (0.5514 0.5521 in.)
Standard or New
damaged
damaged
damaged
damaged
When worn or
damaged
When worn or
damaged
When worn or
damaged
When worn or
damaged
When worn or
damaged
When worn or
damaged
When worn or
damaged
When worn or
damaged
When worn or
damaged
When worn or
damaged
When worn or
damaged
When worn or
damaged
When worn or
damaged
1.800 mm (0.071 in.)
2.080 mm (0.082 in.)
7.95 mm (0.3130 in.)
8.030 mm (0.3161 in.)
damaged
damaged
damaged
Service Limit
(cont'd)
2-17