Disassembly, 1-piece rims and tyres
Remove front wheel (7) completely. See in this respect Disassembly / Assembly Front Wheels.
Remove valve cap (not shown) and deflate tyre by pressing on the spring pin of the valve.
Pull outer cover (8) sideways from the rim(10) with the aid of a tyre puller.
Remove inner tube (9) from the outer cover (8) and from the rim (10).
If required, repair inner tube or replace inner tube (size 200x50).
Detach outer cover (8) completely from the rim (10)
. If required, press out wheel bearing and remove.
Assembly
Press first wheel bearing into the rim (10) to a point where it is level with the rim.
Press second wheel bearing into the rim (10) to a point where it is level with the rim.
Mount outer cover (8) sideways on the rim (10).
Insert inner tube (9) correctly and inflate only to a point where the inner tube has taken the shape of a ring.
Mount outer cover (8) carefully and completely onto the rim (10) and check for correct fit.
Inflate tyre to the prescribed pressure of 2.5 bar and screw on valve cap.
Then mount wheel (7) into the front wheel fork (2). See in this respect Disassembly / Assembly Front Wheels.
Disassembly, 2-piece rims and tyres
Remove front wheel (7) completely. See in this respect Disassembly / Assembly Front Wheels
Remove valve cap (not shown) and deflate tyre by pressing the spring pin of the valve.
Loosen 5 screws (16) and nuts (17) cross wise and detach.
Press rim halves (11 and 12) carefully from the outer cover with the aid of a wheel lever.
Take inner tube (9) out of the outer cover (8).
If required, repair inner tube or replace by inner tube (size 200x50).
If required, press wheel bearings out of the rim halves (11 and 12).
Assembly
Press wheel bearings (11 and 12) into the rim halves up to a point where they are level with the rim.
Mount outer cover (8) first on rim (11).
Insert inner tube (9) in such a way, that the valve is correctly located in the bore hole of the rim half (11).
Inflate inner tube (9) only to a point, where it has taken the shape of a ring.
Press rim half (12) carefully into the outer cover (8) in such a way, that the cutout is located over the valve.
Insert screws (16) and nuts (17) and tighten cross wise.
Inflate tyre to the prescribe pressure of 2.5 bar and screw on valve cap.
Then mount wheel (7) into the front wheel fork (2). See in this respect Disassembly / Assembly Front Wheels.
Disassembly, front wheel forks
Remove front wheel (7) completely. See in this respect Disassembly / Assembly Front Wheels.
Loosen slide piece (3), for example with a screwdriver, and detach.
Hold front wheel fork (2), loosen nut (4) completely and detach with washer (5).
Remove front wheel fork (2) with adjusting washer (6) downwards out of the slide bearing in the chassis (1).
Assembly
The assembly is performed in the reverse order.
CAUTION:
Check and tighten nut (4) after 5 operating hours and once again after another 10 hours.
The nut (4) must be tightened to a degree where the forks turn freely without any vertical play.
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