Transmission Service Information; Transmission Specifications - Honda CX650C 1983 Shop Manual

SERVICE INFORMATION 11--1 FINAL SHAFT ASSEMBLY 1 1 --4
TROUBLESHOOTING
11-2 TIFZANSMltSSlOlV DISASSEMBLY "1-5
GEARSHlFT LINKAGE REMOVAL 11-3 TRANSMISSION ASSEMBLY 1
l-?Q
FINAL SHAFT DISASSEMBLY 9 1-3 GEARSHIFT LINKAGE
INSTAbLATiBN 11-16
GENERAL
*
Place all removed parts in parts racks in order, so they can be reassembled in their original places.
Before reassembling, lubricate the M4 and W 1 5 gears with Multipurpose NLG1 No. 2 Grease (MoS2 additive) or an equivalent.
g.
Apply engine oil t o the orher gears.
@
To service the transmission, i t i s nesessary t o remove the engine from the frame.
SPECIFICATIONS
Unit: mm (in)
1
30.95 (1.219)
1
0 (1.21 99 - 1.2209)
Transmission C
2
gear bushing
27.500 - 27.521 (1.0827
-
1.0835) 27.54 (1 .a841
- - -- - ---
- p
29.020 - 29.041 (1 .l425
-
1.1433)
- . - -
29.10 ( l ,146)
C 3 gear
Bushinq O.D.
[ i i
.l409 - 2 '1417)
28.95 (1.140)
. . . . . . .
A
-
l
J
a t
C1 19.987 - 20.000 (0.7869 -- 0.7874) 19.96 (0.786)
Countershaft 0 . D
at C2
1
27.459 - 27.480 (1.081 1 - 1-.0819)
27.44 (0.1 08)
7
I
Gear-to-bushing clearance
I
-
-
0.25 (0.006)
1
1
Bushing-to-shaft clearance
Claw thickness
. . . . . . . . . . . Shiftfork
L------
- -
Drum-to-transmission
Shift drum
holder clearance
I
Final shaft
/
Damper spring free length
p 3 . 0
(2.87) 72.0 (2.83)
- -
- P
--
_1
B a t e of Issue: December, 1982
O I--IONDA MOTOR
CO.,
LTD.