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SERVICE iNFORMATIGOM
7-1
CLUTCH INSTALLATION
7-6
I
TROUBLESHOOTING
7-1
OIL PUMP REMOVAL
7-70
1
CLUTCH DISASSEMBLY
7-2
Q!&. PUMP
INSTALLATION
7-14
SERVICE INFORMATION
GENERAL
e Clutch discs, plates "A" and
"B", clutch center, and clutch plates can be serviced by removing the clutch cover.
@
To service the oil pump, i t is necessary t o remove the radiator and transmission cover.
(B
All these operations can be done with the engine in the frame.
SPEC1 FICATIBNS
Unit: mm (in)
ITEM
.
-
-
p
-
-
p
STANDARD
P
-
+ -
10-20 (318-3141
- [
SERVICE LIMIT
Clutch
/
Lever free plav (at lever end)
-
-
1
1.10
in)
(47.8
Ibs/l.lO in)
Disc thickness
L
A
2.7 (0.1 1)
-
p
-
-
p
-
L
2.3
(Ob91)
l
1
Oil pump
Inner-to-outer rotor clearnace
Outer rotor-to-bodv clearance
I - -
Plate warpage
l
l
/
Rotor-to-bodv clearance
-
0.70 (0.004)
7
B
3.5 (0.14)
A
- -
El
-
- - . - p - p p - - - - -
I
4
Oil pressure relief valve relief pressure
/
500-600
kPa
(5.0-6.0
kg/cm2,
74-88
psi)
I
-
I
Outer guide O.D.
31.987-37.000 (1.2582-1.2589)
31.93 ( l . 2 5 7 L
TORQUE VALUES
Clutch lock nut
80-100
N.m
(8.0-10.0
kg-m,
58-72
fr-lb)
Engine hanger bolt
10
mm
45-70
N.m
(4.5-7.0
kg-m,
33-51
ft-lb)
12
mm
60-80
N.m
(6.0-8.0
kg-m,
43-58
ft-lb)
TOOLS
Special
Clutch center holder
:
07923-4150000
or equivalent commercially available in U S A .
Common
Lock nut socket wrench,
26
X
30
mm
:
0771 6-0020203
or
0771 6-0020202
Extension
:
07716-0020500
or equivalent commercially available in U.S.A.
Driver
:
07749-001 0000
Attachment,
42
X
47
mm
:
07746-0010300
Oil Pump
B
Refer to page 2-1 for oil pump troubleshooting.
Clutch
*
Faulty clutch operation can us~ially be corrected
by adjusting the free play.
Clutch Slips When Accelerating
*
No free play.
@
Discs worn.
*
Springs weak.
Clutch Will N o t Disengage
Too much free play.
@
Plates warped.
Clutch Chaeers or Rattles
*
Worn clutch outer and disc splines
.
Motorcycle Creeps with Clutch Disengaged
e~
Too much free play.
e Plates warped.
Excessive Lever Pressure
e Clutch cable kinked, damaged or dirty.
bifter mechanism damaged.
Clutch Operation Feels Rough
e
Outer drum slots rough.
e Disc plate wave spring weak or damaged.
Date of Issue: December, 1982
O
HONDA MOTOR
CO,,
LTD.
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Table of Contents
Troubleshooting
