Replacement Of Main Parts - Roland VersaCAMM VP-540 Service Notes

3 Replacement of Main Parts

The necessary adjustments after the replacement of each part, and the referential time for each work are
described as follows.
HEAD REPLACEMENT : 20min. (1 Head)
1. THERMISTER CHECK
2. HEAD ALIGNMENT
3. HEAD INFORMATION CLEAR
4. FLUSHING POSITION ADJUSTMENT
5. CROP-CUT ADJUSTMENT
6. PRINT / CUT POSITION ADJUSTMENT
Adj. Time : 65min
Total Time : 85min.
TOOL CARRIAGE REPLACEMENT : 20 min
1. LIMIT & CUT DOWN POSITION ADJUSTMENT
2. FLUSHING POSITION ADJUSTMENT
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3. TOOL HEIGHT ADJUSTMENT
4. TOOL PRESSURE ADJUSTMENT
5. CROP MARK SENSOR ADJUSTMENT
6. CROP-CUT ADJUSTMENT
7. PRINT/CUT POSITION ADJUSTMENT
Adj. Time : 45min
Total Time : 65min.
CAP TOP REPLACEMENT : 20 min. (4pcs.)
1. FLUSHING POSITION ADJUSTMENT
Adj. Time : 5min
Total Time : 25min.
CARRIAGE MOTOR REPLACEMENT : 20 min
1. SERVO LOCK CHECK
2. AGING
It can be performed in the MOTOR MENU > AGING > SCAN.
3. MOTOR HOURS CLEAR
Adj. Time : 5min
Total Time : 25min.
FEED MOTOR REPLACEMENT : 30 min
1. SERVO LOCK CHECK
2. AGING
It can be performed in the MOTOR MENU > AGING > FEED.
3. GRIT ENCODER CHECK
4. MOTOR HOURS CLEAR
Adj. Time : 6min
Total Time : 36min.
GRIT ENCODER REPLACEMENT : 10 min
1. GRIT ENCODER CHECK
Adj. Time : 2min
Total Time : 12min.
PUMP REPLACEMENT : 20 min. (2 pcs.)
1. PUMP CHECK
2. PUMP TIMES CLEAR
Adj. Time : 2min
Total Time : 22min.
MAIN BOARD REPLACEMENT (In case that the parameters cannot be transferred by Peck.) : 35 min.
1. DIP SW SETTING
2. BATTERY INSTALLATION
3. FIRMWARE INSTALLATION
4. SYSTEM PARAMETER INITIALIZE
5. TIME AND DATE SETTING
Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK].
6. IP ADDRESS SETTING
Start the machine with the Service Mode and set in the User Menu.
7. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER
8. HEAD RANK SETTING
9. SERIAL NUMBER INPUT
10. INK TYPE SETTING
11. SENSOR CHECK
It can be performed in the SENSOR CHECK.
12. LIMIT POSITION & CUT DOWN POSITION INITIALIZE
13. FLUSHING POSITION ADJUSTMENT
14. LINEAR ENCODER SETUP
15. TOOL PRESSURE ADJUSTMENT
16. HEAD ALIGNMENT
Only Horizontal and Bidirectional Adjustments are required.
17. CALIBRATION
18. CROP MARK SENSOR ADJUSTMENT
19. CROP-CUT ADJUSTMENT
20. PRINT / CUT POSITION ADJUSTMENT
Adj. Time : 130min
Total Time : 165min.
*Set the [DATE] in order of the [Year/Month/Day].
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