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The operation manual and the product have been prepared and tested as much as possible. If you find any misprint or error, please inform us. Roland DG Corp. assumes no responsibility for any direct or indirect loss or damage which may occur through use of this product, regardless of any failure to perform on the part of this product.
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OFF. Don’t leave tool until it comes to a complete stop. For EU Countries Manufacturer: ROLAND DG CORPORATION 1-6-4 Shinmiyakoda, Kita-ku, Hamamatsu-shi, Shizuoka-ken, 431-2103 JAPAN The authorized representative in the EU: Roland DG Corporation, German Office Halskestrasse 7, 47877 Willich, Germany...
Table of Contents Table of Contents ..................1 To Ensure Safe Use .................4 Pour utiliser en toute sécurité ..............10 Important Notes on Handling and Use ............16 Chapter 1 Getting Started ................17 Part Names and Functions ................18 Front ..............................18 Rear ..............................19 Operation Panel ..........................20 Menu List .....................21 Menu List ............................21 Chapter 2 Basic Operation ................25...
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Table of Contents Setting the Cutting Area Using the Operation Panel ............58 Setting the Cutting Area Using the CAMM-1 Driver ............59 The Overcut Feature ...................61 About the Overcut Feature ......................61 Setting Overcutting to [ENABLE] ....................61 The Memory Feature ...................62 About the Memory Feature ......................62 To Store in Memory ........................62 Calling Up ............................63 Deleting Settings ..........................63...
To Ensure Safe Use Improper handling or operation of this machine may result in injury or damage to property. Points which must be observed to prevent such injury or damage are described as follows. About WARNING and CAUTION Notices Used for instructions intended to alert the user to the risk of death or severe WARNING injury should the unit be used improperly.
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To Ensure Safe Use Incorrect operation may cause injury WARNING WARNING Be sure to follow the operation proce- Never attempt to disassemble, repair, or dures described in this documentation. modify the machine. Never allow anyone unfamiliar with the Doing so may result in fire, electrical shock, usage or handling of the machine to or injury.
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Never ately disconnect the power cord and contact use if any component is damaged. your authorized Roland DG Corp. dealer. Continuing to use the machine may result in fire, electrical shock, or injury. Contact your Never place any flammable object nearby.
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To Ensure Safe Use Important notes about the power cord, plug, and electrical outlet Never place any object on top or subject to Never allow to get wet. damage. Never bend or twist with undue force. Never make hot. Never pull with undue force. Dust may cause fire.
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To Ensure Safe Use The total weigh of this machine reaches about 70kg (154 lb.). WARNING WARNING Install the machine in a location that is When storing roll media, implement level, stable, and able to bear the weight adequate safety measures to ensure that the stored media will not roll, fall, of the machine.
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To Ensure Safe Use Warning Labels Warning labels are affixed to make areas of danger immediately clear. The meanings of these labels are as follows. Be sure to heed their warnings. Also, never remove the labels or allow them to become obscured. Caution: Moving Carriage The cutting carriage moves at high speed and pose a hazard.
Pour utiliser en toute sécurité La manipulation ou l'utilisation inadéquates de cet appareil peuvent causer des blessures ou des dommages matériels. Les précautions à prendre pour prévenir les blessures ou les dom- mages sont décrites ci-dessous. Avis sur les avertissements Utilisé...
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Pour utiliser en toute sécurité L'utilisation incorrecte peut causer des blessures ATTENTION ATTENTION S'assurer de suivre les procédures Débrancher le câble d'alimentation avant d'utilisation décrites dans la documen- de procéder au nettoyage ou à l'entretien tation. Ne jamais permettre à quiconque de l'appareil, et avant d'y fixer ou d'en ne connaît pas le fonctionnement ou la retirer des accessoires en option.
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Ne jamais utiliser si un composant est le câble d'alimentation et communiquer avec endommagé. le représentant Roland DG Corp. autorisé. Continuer à utiliser l'appareil peut causer un incendie, un choc électrique ou des bles- Ne jamais placer d'objet inflammable à...
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Pour utiliser en toute sécurité Remarques importantes à propos du câble d'alimentation, de la fiche et de la prise électrique Ne jamais déposer aucun objet sur le câble, sur Ne jamais laisser l'eau toucher le câble, la fiche la fiche ou sur la prise car cela risque de les ou la prise.
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Pour utiliser en toute sécurité Le poids total de l’appareil peut être de 70 kg (154 lb.) ATTENTION ATTENTION Installer l'appareil à un endroit stable et S'assurer de verrouiller les roulettes de plat et capable de supporter son poids. la base. Le poids total de l’appareil peut être de 70 Si l'appareil devait commencer à...
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Pour utiliser en toute sécurité Vignettes d'avertissement Des vignettes d'avertissement sont apposées pour qu'il soit facile de repérer les zones dangereuses. La signification des vignettes est donnée ci-dessous. Respecter les avertisse- ments. Ne jamais retirer les vignettes et ne pas les laisser s'encrasser. Attention : Chariot mobile Le chariot de coupe se déplace très rapidement et peut être...
Important Notes on Handling and Use This machine is a precision device. To ensure the full performance of this machine, be sure to observe the following important points. Failure to observe them may not only result in loss of performance, but may also cause malfunction or breakdown. Main Unit This Machine Is a Precision Device ...
Chapter 1 Getting Started Part Names and Functions ............18 Front ..................18 Rear ...................19 Operation Panel .................20 Menu List ..................21 Menu List ...................21...
Part Names and Functions Front Movable pinch roller (middle) Movable pinch roller (right) This is used when cutting materials with a width of Set this at the right-hand edge of 762 mm (30 in.) or more. At this time, it is set at the the material.
Part Names and Functions Rear Sheet loading lever These raise and lower the Tray pinch rollers. Use this to store blades. Power connector Connect the power cord in- cluded with the machine to this connector. USB connector This is for connect- ing a computer with a USB cable.
Part Names and Functions Operation Panel Display screen ORIGIN Key This displays various setting This key sets the origin point. menus and other information. P. 40, "Setting the Origin Point" TEST key This execute cutting test, and confirm PAUSE Key whether the values of blade force, blade When pressed once, this temporarily offset and cutting speed are proper...
Chapter 2 Basic Operation Loading the Material (Roll Material) ..........26 Acceptable Material Width and Maximum Cutting Width...26 Loading Roll Material ..............26 Installing a Blade / Adjustment of a Blade........35 Installing a Blade ...............35 Cutting Test ................36 Adjusting the Blade Force ............38 Adjusting the Cutting Speed ............39 Starting / Quitting Cutting .............40 Setting the Origin Point ..............40...
Loading the Material (Roll Material) Acceptable Material Width and Maximum Cutting Width CAUTION Roll material must be placed at a predetermined shaft position. Failure to do so may result in falling of the roll, leading to injury. Acceptable material widths Maximum cutting width Minimum Maximum...
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Loading the Material (Roll Material) Lower the sheet loading levers to raise the Sheet loading levers pinch rollers. Place the roll material on the shafts. Release the brake. Pass the end of the material between the pinch rollers and the grit rollers so that it extends from the front of the unit.
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Loading the Material (Roll Material) Using the grit marks as a reference, position the material so that its right edge lies over the right grit roller and its left edge simultaneously lies over any of the other grit rollers. Grit marks These indicate the position of the grit rollers.
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Loading the Material (Roll Material) GX-640 : Grit roller : Movable pinch roller (middle) Material Loading Position : Movable pinch roller (left) : Movable pinch roller (right) 6 in. (approx. 152 mm) 12 in. (approx. 305 mm) 18 in. (approx. 457 mm) Material 24 in.
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Loading the Material (Roll Material) GX-500 : Grit roller : Movable pinch roller (middle) Material Loading Position : Movable pinch roller (left) : Movable pinch roller (right) 6 in. (approx.152 mm) Material 12 in. (approx. 305 mm) 18 in. (approx. 457 mm) 24 in.
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Loading the Material (Roll Material) GX-400 : Grit roller : Movable pinch roller (middle) Material Loading Position : Movable pinch roller (left) : Movable pinch roller (right) 6 in. (approx. 152 mm) Material 12 in. (approx. 305 mm) 18 in. (approx. 457 mm) 24 in.
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Loading the Material (Roll Material) GX-300 : Grit roller Material Loading Position : Movable pinch roller (left) : Movable pinch roller (right) 6 in.(approx. 152 mm) 12 in. Material (approx. 305 mm) 18 in. (approx. 457 mm) 24 in. (approx. 610 mm) 30 in.
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Loading the Material (Roll Material) Move the left, right, and middle pinch rollers onto the grit rollers. * The GX-300 has no middle pinch roller. Pull the material in front, and install it straight aligning with the guide line. If the material is crooked, straight material feed cannot be performed.
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Loading the Material (Roll Material) Switch on the power. POWER LED lights up When the left figure is displayed. Press select [ROLL]. Press The SETUP LED lights up (setup state), and the horizontal width of the material is detected and shown on the display. Setup is now complete. For more information about selecting material, refer to the page 49 “Details of the Origin-point Location and Cutting Area.
Installing a Blade / Adjustment of a Blade Installing a Blade CAUTION Do not touch the tip of the blade with your fingers. Doing so may result in injury, and the cutting performance of the blade will be impaired. NOTICE Be sure to support the tool mounting screw from below when installing the blade holder.
Installing a Blade / Adjustment of a Blade Insert until the collar is flush with the sur- face. Tug the blade holder upward to make sure it does not come loose. When you’re using general sign material, use with the cap tightened all the way to the top (maximum amount of blade extension: 2.5 mm).
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Installing a Blade / Adjustment of a Blade A cutting test is not possible immediately after you have chosen [R-EDGE] at [SELECT SHEET]. Press to feed the material several centimeters (1 or 2 inches) toward the rear, then execute the cutting test.
Installing a Blade / Adjustment of a Blade Adjusting the Blade Force Examine the result of the cutting test and adjust the blade force accordingly. Procedure Set the [PEN FORCE] slider at the center (default ) position. Press to display the screen in the figure.
Installing a Blade / Adjustment of a Blade Adjusting the Cutting Speed Examine the results of the cutting test and adjust the cutting speed accordingly. Procedure Press to display the screen in the figure. Press to adjust the numerical value. Press to enable the setting.
Starting / Quitting Cutting Setting the Origin Point With this machine, you can set the location where cutting starts (the origin point) at any position. If the default origin point just after setup (pressing ) is acceptable, there is no need for you to explicitly set the origin point.
Starting / Quitting Cutting Downloading Cutting Data Cutting starts when the machine receives cutting data sent from the computer. The CAMM-1 driver is necessary to perform cutting with this machine using data created by another program. The CAMM-1 driver is found on the included CD-ROM.
Starting / Quitting Cutting To Change the Cutting Speed or Blade Force During Cutting If you change the cutting speed or blade force during cutting, carry out the operation described below. Procedure Press The cutting operation pauses and the screen shown in the figure ap- pears.
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Starting / Quitting Cutting Lower the sheet loading levers and remove the material. Remove the material Turn off the power. POWER LED goes out. Loosen the tool securing screw, and remove Tool carriage the blade holder from the tool carriage. Tool securing screw ...
Chapter 3 Part of Practice Detailed Cutting-condition Settings ..........46 Adjusting the Blade Extension ...........46 Adjusting the Blade Offset ............47 Changing the Speed When Raised (Up Speed) ......47 Settings for Cutting Quality ............48 Details of the Origin-point Location and Cutting Area ....49 The Location of the Origin Point Immediately After Loading Mate- rial ....................49 Coordinate Rotation Settings.............51...
Detailed Cutting-condition Settings Adjusting the Blade Extension When you want to perform accurate and fine adjustment of the cutting-in amount, such as when cutting material with thin carrier paper or when performing half-cutting of material having no carrier paper, you can obtain good results by adjusting the tip of the blade.
Detailed Cutting-condition Settings Adjusting the Blade Offset The blade offset is determined according to the blade. The included blade is designed to cut correctly at a setting of 0.25 mm, but adjustment may be required when using another type of blade. For information about the optimal offset for each blade, refer to the page 86 “Selecting the Material and Blade.
Detailed Cutting-condition Settings Press to set the value. Press to enable the setting. Setting range: AUTO, 10 to 50 cm/s (in increments of 10 cm/s) Press to go back to the screen shown in the figure. Settings for Cutting Quality You can select whether speed is given priority in cutting, or whether cutting quality is emphasized.
Details of the Origin-point Location and Cutting Area The Location of the Origin Point Immediately After Loading Material With this machine, the initial origin point is determined when you load material and press . This origin point differs according to the selection made for [SELECT SHEET] on the operation panel when loading material.
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Details of the Origin-point Location and Cutting Area The Location of the Origin Point Immediately After Loading Material (When [ROTATE] is set to [0deg]) “ROLL” (When using roll material) The origin point is set at the location where the mate- Material rial is loaded, near the left pinch roller.
Details of the Origin-point Location and Cutting Area Coordinate Rotation Settings This rotates the cutting coordinates by 90 degrees. The default setting is at [0deg], and the origin point is set at the lower left of the material. Setting this to [90deg] set the origin point at the lower right of the material and rotates the text (or graphics) by 90 degrees.
Details of the Origin-point Location and Cutting Area About the Cutting Area The cutting area along the horizontal plane (the direction in which the tool carriage moves) is determined by the position of the pinch rollers. The workable area spans the length between the two rollers, minus a margin of about 1 mm (about 0.04 in.) on both sides.
To Perform Lengthy Cutting Lengthy Cutting: Points to Remember The longer is the cut material, the greater are the chances that the material will become crooked or come loose. It is important to load the material straight, make sure the margins are wide enough, and perform test feed to check the material feed.
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To Perform Lengthy Cutting Position the left and right pinch rollers as shown in the figure. Position the middle pinch roller at the center between the left and right pinch rollers. If a grit mark is present between the left and right pinch rollers, position the middle pinch roller above the correspond- ing grit roller.
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To Perform Lengthy Cutting Press to select [ROLL] Press to enable the setting. Press several times until the screen shown in the figure appears. Press Perform the test feed of the material by following the proce- dures of and after on P.
Repeating the Same Cutting Repeating the Same Cutting The Replot feature lets you repeat cutting multiple times using the same cutting data, without having to send data from the computer each time. About the replot feature The Replot feature performs cutting using all the data stored in the machine’s replot memory. This means that when you perform replotting, then before you send the data to be replotted from the computer, you need to delete the data in the replot memory.
Front Loading What is the Front Loading The front loading is a method to load the roll material on the front of the machine. This is available when the sheet hanger (with the special accessory stand: PNS-642/502/402/302) is attached to the front face of the ma- chine.
Front Loading About the Origin Point and the Cuttable Area For front loading, the [SELECT SHEET] setting made when you load the material must be set to either [ROLL] or [R-EDGE]. The origin-point location and the area where cutting is possible are as shown below.
Front Loading Press to show the screen in the figure. Press to set the required material length for cutting. Set the length to a negative value. (A negative value signifies material feed toward the back.) Set a value that is about 0.2 meters longer than the value for the required material length in the cutting data.
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Front Loading The tool position when cutting starts is used as the point of origin for automatically making the cut- ting area available using [Front Loading]. It makes no difference where the origin point has been set. Present position of the tool is used as the point for origin in not only feed direction but also right and left direction.
The Overcut Feature About the Overcut Feature When using the overcut feature, extra 1 mm is cut from the beginning and the end of the line. This is effective when you want to finish with angles that are especially sharp, such as when cutting thick material. This should normally be left set at [DISABLE].
The Memory Feature About the Memory Feature When using the memory feature, 8 types of cutting conditions can be set and stored in accordance with the tools and the material. The stored settings can be called up easily by pressing To Store in Memory Procedure ...
The Memory Feature Calling Up Procedure Press Press to select the user number you want to call up. Press to enable the setting. The parameters set to the selected user number appear on the display. Deleting Settings You can delete the stored settings for cutting conditions, returning them to their factory defaults. Please note that all user numbers from 1 to 8 are deleted.
Origin point Using the Included Program Using the included Roland CutStudio program enables you to print, together with the image, crop marks that the machine’s sensors can automatically detect, then perform alignment automatically and carry out cutting. For information on how to perform this operation, see the electronic-format manual (“Printing and Cutting...
The Crop Mark Feature Using a Program Other Than the Included Program Create the data. When you use the program to add crop marks to the figure, take the margins required for cutting into account when you decide on the locations of the crop marks. Refer to the figure below to place them at appropriate locations.
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The Crop Mark Feature Select the operation mode and enter the setting values. Set the [CROPMARK] menu item to [MANUAL], then manually enter the values such as the distances between the crop marks you drew when you created the figure. ...
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The Crop Mark Feature Perform cutting. First use the alignment tool to line up the tip of the alignment tool with the leading edge of the crop marks, then send the cutting data. Press to show the screen in the figure. Press to select either [4-POINT START] or [3-POINT START].
The Crop Mark Feature Follow the same procedure to perform alignment for mark 3 (and if the [4-POINT START] setting is selected, for mark 4 as well). When you’ve finished performing alignment for mark 3 (or mark 4), press to display the screen shown in the figure.
Performing Test Feed of Material Automatically Performing Test Feed of Material Automatically This makes the setting for performing test feed of the material automatically before cutting starts. It is intended to prevent motor errors or misalignment due to roll material being pulled out at the feed rate used during cutting.
Using Various Kind of the Materials Using the Cut Material * About cut material Material not wound onto a paper tube such as standard-size media If the material strikes the shaft during cutting, remove the shaft. Procedure Lower the sheet loading levers and pass the material between the pinch rollers and the grit rollers.
Using Various kind of the materials Using the Material Easy to be Winkled/Hard to be Fed * This feature can be used on the only GX-640. The platen uses suction to grip the media and keep it stable. The suction force can be adjusted corresponding to the mature and condition of the media.
Using Various kind of the materials Important Note and Advice in Using Special Material This section describes some tips and important notes when using special materials with this unit. Note, however, that depending on various factors or the usage environment, the use of some materials with this unit may not be possible.
Chapter 4 Maintenance / FAQ Maintenance ................74 Cleaning ..................74 Consumable Items ..............75 How to Replace the Separating Knife........76 Self-test Operation Check ............77 What to Do If …................78 The Machine Doesn’t Run............78 Cut Lines Are Uneven or Not Cut Attractively......79 Uncut Areas Remain or the Material Is Not Cut......79 The Carrier Paper Is Cut ............80 The Material Rise Up During Cutting, and the Blade Scratches the...
Maintenance Cleaning NOTICE Always turn off this machine before cleaning it. Never lubricate the mechanisms. Do not clean with solvents (such as benzine or thinner). Cleaning the body Use a cloth moistened with water then wrung well, and wipe gently to clean. Wipe the operation panel and display gently with a clean, soft cloth.
Maintenance Cleaning the blade holder cap If material debris is adhering to the inner surface of the cap for the blade holder, loosen and remove the cap, then remove the material debris. If corners and curves are not cut attractively, or if cutting is discontinuous, clean the blade holder cap.
When the surface of the blade protector is deformed by scratching or the like, it is necessary to replace the blade protector. Contact your authorized Roland DG Corp. dealer. How to Replace the Separating Knife...
Take care to ensure that the knife does not slip. Tighten the screw. As for the replacement blades after using up all the included blades, contact your authorized Roland DG Corp. dealer. Self-test Operation Check This machine is provided with a self-test feature for verifying that operation is correct.
What to Do If ….. The Machine Doesn’t Run. Is the power cord connected correctly? Connect the power cord bundled to the machine, and plug the other end securely into an electrical outlet. Is the machine power on ? Turn on the power. Is the machine in the temporary halt state ? Is operation paused? If the screen shown in the figure is displayed, it means that operation is paused.
What to Do If ….. Cut Lines Are Uneven or Not Cut Attractively. Are the blade and blade holder installed correctly and securely ? Install them tightly enough not to loose. P. 35, “Installing the Blade” Are there material debris in the blade holder? Remove the cap from the blade holder and clean out the debris.
What to Do If ….. The Carrier Paper Is Cut Are the amount of blade extension and blade force appropriate for the material being cut? Adjust the amount of blade extension and the blade force appropriately. P. 46, “Detailed Cutting-condition Settings,” p. 38 “Adjusting the Blade Force,” p. 39 “Adjusting the Cutting Speed” The Material Rise Up During Cutting, and the Blade Scratches the Material Is wide material being used? When using material having a width grater than 762 mm (30 in.), lower the middle pinch roller at a position...
If the material comes loose even when it is loaded correctly, the useful life of the pinch rollers has ended. If this happens, contact your authorized Roland DG Corp. dealer. Also, when you are not performing cutting, leave the sheet loading levers lowered and the pinch rollers raised.
P. 78, “The Machine Doesn’t Run” If the action described here does not correct the problem, or if an error message not described here appears, contact your authorized Roland DG Corp. dealer . BAD POSITION The location of one or more of the pinch rollers is not correct.
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What to Do If ….. the power back on, remove the material.) For large cutting data with a roll material, use the [AREA] function on the display menu to feed the roll mate- rial by the length of the cut (ensure a small margin by setting a length that is about 0.1 m longer than the cutting data).
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What to Do If ….. SET TO <SENSOR MODE> DATA DISCARDED The data with PJL is transmitted in the [Manual] mode of [CROPMARK]. The data will be discarded. Change the setting of [CROPMARK] to [SENSOR MODE], or check the data. ...
Chapter 5 Main Specifications Selecting the Material and Blade ..........86 Material and Blade Combinations..........86 List of Functions ................87 Control-key Functions ..............87 Description of Menu Items ............88 Locations of the Power Rating and Serial Number Labels ..93 Locations of the Power Rating and Serial Number Labels ..93 Interface Specifications ..............94 Serial ..................94 USB ...................94...
Selecting the Material and Blade Material and Blade Combinations The table below is a general guide to suitable blades and cutting conditions for various types of material, as well as to blade lifespan and other values under the respective conditions. Refer to it when selecting the material and blade.
List of Functions Control-key Functions This describes the functions of the control keys when pressed. Function Range Default MEMORY This calls up user-set cutting conditions matched to the USER1 to 8 − USER1 to 8 – tool and material in use. FORCE This sets the force for the blade during cutting.
List of Functions Description of Menu Items This describes the items and functions available when you press and enter the menu mode. Menu Function Range Default UNSETUP This cancels material setup (unsetup). − − CONDI- FORCE This sets the force of the blade when the material is cut. 20 to 350 gf 50 gf TION...
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List of Functions Menu Function Range Default CROPMARK This is used when creating stickers or the like by cutting SENSOR MODE SENSOR MODE material on which alignment marks (crop marks) have been / TOOL MODE ? printed around figures. When using the included program, MANUAL select either [SENSOR MODE] or [TOOL MODE].
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List of Functions Menu Function Range Default AUTOCUT SPEED This sets the [AUTOCUT] (material cutoff ) speed. 40 to 85 cm/s 50 cm/s Set this to a suitable speed for the loaded material. (1 cm/s step) MARGIN This sets the amount of margin from the cut edge of the 5 to 50 mm 30 mm material for the next starting point for cutting after cutting...
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List of Functions Menu Function Range Default OTHERS SMOOTING If you want the curves of circles and arcs to be cut smoothly, ON / OFF set this to [ENABLE]. When on, however, small text or intricate designs may also be cut with rounded corners. If this hap- pens, change the setting to [DISABLE] and perform cutting again.
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List of Functions Menu Function Range Default REPLOT [START] − − Performs cutting using the data in the replot memory. [CLEAR] Deletes the data in the replot memory. MEMORY This stores the cutting conditions to match the blade and USER 1 to 8 −...
Locations of the Power Rating and Serial Number Labels Locations of the Power Rating and Serial Number Labels Serial Number This is required when you seek maintenance, servicing, or sup- port. Never peel off the label or let it get dirty. Power Rating Use an electrical outlet that meets the requirements for voltage,...
Interface Specifications Serial Standard RS-232C specifications Transmission method Asynchronous, duplex data transmission Transmission speed 4800, 9600(Selected using panel keys) Parity check Odd, Even, or None (Selected using panel keys) Data bits 7 or 8 bits (Selected using panel keys) Stop bits 1 or 2 bits (Selected using panel keys) Handshake Hardwire (power on) or XON/XOFF (Selected using panel keys.)
+ Data Cable ground XY-RS-34 serial cable connection Note: When making a serial connection using a cable other than a XY-RS-34 cable from Roland DG Corp., use a serial cable wired as shown in the figure below. D-sub 9 (female)
5 to 40 °C (41 to 104°F) perature Operating humid- 35% to 80% (non-condensing) Power cord, blade holder (XD-CH2), pin, blade, alignment tool, replacement blade for separating knife, USB cable, Roland Accessories software package CD-ROM, setup guide, user’s manual, etc.
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Specifications According to material and cutting conditions as specified by Roland DG Corp. (refer to the figure below). Excluding stretching/contraction of the material Range for assured repetition accuracy For materials with a width exceeding 610 mm (24 in.): Length 4,000 mm (157-7/16 in.) ...