Table Of Contents - Roland VersaCAMM VP-540 Service Notes

1 Structure & Spare Parts
1-1 COVERS ............................................................................................................................................................. 1-1
1-2 FRAME .............................................................................................................................................................. 1-4
1-3 DRIVE UNIT ....................................................................................................................................................... 1-8
1-4 HEAD CARRIAGE (VP-540) .............................................................................................................................. 1-12
1-5 HEAD CARRIAGE (VP-300) .............................................................................................................................. 1-14
1-6 BASE FRAME .................................................................................................................................................... 1-16
1-7 CHASSIS .......................................................................................................................................................... 1-18
1-8 PINCH ROLLER ............................................................................................................................................... 1-19
1-9 Stand .............................................................................................................................................................. 1-20
1-10 TOOL CARRIAGE ............................................................................................................................................. 1-21
1-11 WIPER SYSTEM .............................................................................................................................................. 1-22
1-12 PUMP SYSTEM ................................................................................................................................................ 1-23
1-13 INK SYSTEM .................................................................................................................................................... 1-25
1-14 ACCESSORIES .................................................................................................................................................. 1-26
2 Electrical Section
2-1 Wiring Map ...................................................................................................................................................... 2-1
2-2 MAIN BOARD ..................................................................................................................................................... 2-3
2-3 SERVO BOARD ............................................................................................................................................... 2-14
2-4 CARRAGE BOARD .......................................................................................................................................... 2-20
2-5 SUB BOARD ...................................................................................................................................................... 2-23
2-6 Maintenance PARTS LIST .......................................................................................................................... 2-28
3 Replacement of Main Parts
3-1 Head Replacement ...................................................................................................................................... 3-3
3-2 Wiper Replacement .................................................................................................................................... 3-9
3-3 Cap Top Replacement ...............................................................................................................................3-11
3-4 Tool Carriage Replacement ................................................................................................................ 3-14
3-5 Carriage Motor Replacement ............................................................................................................. 3-18
3-6 Feed Motor Replacement ...................................................................................................................... 3-22
3-7 Pump Replacement ................................................................................................................................... 3-30
3-8 Ink Tube Replacement ............................................................................................................................. 3-37
3-9 BOARD REPLACEMENT (MAIN BOARD SW POWER SUPPLY).................................................................... 3-43
3-10 BATTERY REPLACEMENT .............................................................................................................................. 3-54
3-11 CARRIAGE BELT REPLACEMENT ................................................................................................................ 3-57
3-12 ENCODER SCALE REPLACEMENT ............................................................................................................... 3-62
3-13 GRIT ENCODER REPLACEMENT ................................................................................................................. 3-64
3-14 PINCH ROLLER REPLACEMENT ................................................................................................................... 3-67
3-15 CUTTER PROTECTION REPLACEMENT ....................................................................................................... 3-68
4 Adjustment
4-1 Service Mode ................................................................................................................................................ 4-1
4-2 HOW TO UPGRADE FIRMWARE/INSTALL FIRMWARE ................................................................................. 4-15
4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER .......................................................... 4-22
4-4 HEAD ALIGNMENT ........................................................................................................................................... 4-24
4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE ................................................................................. 4-32
4-6 LINEAR ENCODER SETUP ............................................................................................................................. 4-34
4-7 FLUSHING POSITION ADJUSTMENT ............................................................................................................ 4-36
4-8 CROP MARK SENSOR ADJUSTMENT .......................................................................................................... 4-38
4-9 CROP-CUT ADJUSTMENT .............................................................................................................................. 4-40
4-10 PRINT/CUT POSITION ADJUSTMENT ............................................................................................................ 4-43
4-11 CALIBRATION(FEEDING DIRECTION) ........................................................................................................... 4-46
4-12 TOOL HEIGHT ADJUSTMENT ......................................................................................................................... 4-48
4-13 TOOL PRESSURE ADJUSTMENT .................................................................................................................. 4-50
4-14 BELT TENSION ADJUSTMENT ....................................................................................................................... 4-53
4-15 BELT POSITION ADJUSTMENT ...................................................................................................................... 4-56
4-16 TAKE-UP UNIT OPERATION CHECK .............................................................................................................. 4-62
5 Supplemental Information
5-1 Special Tools ................................................................................................................................................. 5-1
5-2 Sensor Map ..................................................................................................................................................... 5-
6 Troubleshooting
6-1 Defect Of Print Quality (Banding/Scratchy Printing/Blurred Printing).............................. 6-1
6-2 Particular Color Is Not Printed At All .............................................................................................. 6-2
6-3 SHIFTING IN PRINTING / COLOR SHIFTING .................................................................................................... 6-2
6-4 Ink Drops On The Media .............................................................................................................................. 6-3
6-5 Vertical Banding .......................................................................................................................................... 6-3
6-6 Missing Dot Or Deflected-Fired Dot Appears When Performing Printing With Long Delay .......... 6-3
6-7 PRINT & CUT MISALIGHMENT .......................................................................................................................... 6-4
6-8 Poor Cutting Quality(Stitch Cut, Distorted Cut, Mismatched Start And End Points) ..... 6-7
6-9 Media Skew ...................................................................................................................................................... 6-7
6-10 MOTOR ERROR ................................................................................................................................................. 6-8
6-11 HEATER/DRYER TEMPERATURE DOES NOT GO UP ..................................................................................... 6-9
6-12 PROBLEM IN NETWORK(RIP DOES NOT RECOGNIZE THE PRINTER) ........................................................ 6-9
6-13 ERROR MESSAGE ........................................................................................................................................... 6-10
6-14 SERVICE CALL ................................................................................................................................................. 6-10
7 Service Activities
7-1 Installation Check List ............................................................................................................................. 7-1
7-2 Maintenance Check List .......................................................................................................................... 7-12
7-3 SPACIFICATION ................................................................................................................................................ 7-13
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