Universal Robots UR3e Manuals

Manuals and User Guides for Universal Robots UR3e. We have 12 Universal Robots UR3e manuals available for free PDF download: User Manual, Service Manual, Manual, Service Handbook, Hardware Manual, Installation Manual, Original Instructions Manual

Universal Robots UR3e User Manual (361 pages)

Brand: Universal Robots | Category: Robotics | Size: 23 MB

Table of Contents
7
Preface
12
Part I Hardware Installation Manual
15
Safety
16
Validity and Responsibility
17
Limitation of Liability
17
Safety Message Types
18
General Warnings and Cautions
19
Intended Use
21
Risk Assessment
23
Pre-Use Assessment
25
Emergency Stop
26
Movement Without Drive Power
27
Safety-Related Functions and Interfaces
28
Stop Categories
29
Configurable Safety Functions
30
Safety Functions
34
Safety Parameter Set
35
Modes
37
Mechanical Interface
38
Workspace and Operating Space
38
Mounting Description
39
Securing the Robot Arm
40
Securing Tool
41
Control Box Clearance
42
Maximum Payload
44
Electrical Interface
46
Electrical Warnings and Cautions
46
Controller I/O
48
Safety I/O
50
Three Position Enabling Device
54
General Purpose Digital I/O
56
General Purpose Analog I/O
57
Remote ON/OFF Control
58
Control Box Bracket
60
Ethernet
60
Mains Connections
61
Robot Connections: Robot Cable
63
Robot Connections: Base Flange Cable
64
Tool I/O
65
Tool Power Supply
66
Tool Digital Outputs
67
Tool Digital Inputs
68
Tool Analogue Inputs
68
Tool Communication I/O
69
Transportation
70
Transport Without Packaging
71
Maintenance and Repair
72
Cleaning
73
Inspection
73
Robot Arm Inspection Plan
73
Robot Arm Visual Inspection
74
Freedrive Inspection
75
Control Box Inspection Plan
76
Disposal and Environment
77
Certifications
78
Stopping Time and Stopping Distance
80
Robot Scenario 1: 10 Kg
80
Robot Scenario 2: 12.5 Kg
83
Declarations and Certificates (Original EN)
87
Warranty Information
89
Certificates
90
Applied Standards
95
Technical Specifications
99
Safety Functions Table
100
Table
109
Part II Polyscope Manual
113
Introduction
115
Robot Arm Basics
115
Robot Arm Installation
116
Polyscope Overview
120
Icons/Tabs on Polyscope
121
Freedrive
123
Freedrive Panel
125
Backdrive
126
Backdrive Inspection
128
Quick System Start-Up
130
The First Program
131
Robot Cyber Security
133
Operational Mode Selection
134
Software Safety Configuration
137
Setting a Software Safety Password
139
Changing the Software Safety Configuration
140
Applying a New Software Safety Configuration
141
Safety Checksum
141
Safety Configuration Without Teach pendant
143
Software Safety Modes
143
Software Safety Limits
144
Robot Limits
144
Joint Limits
146
Safety I/O
149
Software Safety Restrictions
153
Tool Direction Restriction
161
Tool Position Restriction
163
Safe Home Position
167
Run Tab
169
Move Robot into Position
172
Program
173
Variables
173
Program Tab
175
Robot Program Configuration
177
Program Tree Toolbar
179
Variable Setup
179
Command Tab
182
Graphics Tab
185
Variables Tab
187
Expression Editor
188
Starting a Program from a Selected Program Node
189
Using Breakpoints in a Program
190
Single Step in a Program
193
Basic Program Nodes
195
Move
195
Waypoints
199
Direction
222
Wait
224
Set
229
Popup
231
Halt
234
Comment
235
Folder
236
Set Payload
237
Advanced Program Nodes
238
Loop
238
Subprogram
239
Assignment
241
Script
243
Event
244
Thread
244
Switch
245
Timer
247
Home
247
Templates
250
Seek
250
Force
254
Palletizing
258
Conveyor Tracking
264
Screwdriving
266
Urcaps
269
Installation Tab
278
TCP Configuration
278
Teaching TCP Position
280
Payload
281
Mounting
284
I/O Setup
285
Installation Variables
288
Startup
291
Tool I/O
292
Analog Input - Communication Interface
292
Digital Output Mode
293
Smooth Transition
293
Home
294
Conveyor Tracking Setup
295
Screwdriving Setup
296
Safety
299
Features
299
Feature Edit
306
Fieldbus
307
MODBUS Client I/O Setup
307
Ethernet/Ip
310
Profinet
311
Profisafe
311
Move Tab
317
Pose Editor Screen
320
I/O Tab
322
Modbus
324
Log Tab
325
Program and Installation Manager
328
File Manager
332
Hamburger Menu
333
About
333
Help
334
Settings
336
Preferences
336
Password
337
System
339
Security
346
Shutdown Robot
351
Glossary
352
Index
353

Universal Robots UR3e User Manual (238 pages)

PolyScope 5

Brand: Universal Robots | Category: Robotics | Size: 16 MB

Table of Contents
5
Liability and Intended Use
10
Limitation of Liability
10
Intended Use
10
Your Robot
12
Technical Specifications UR30
16
Teach pendant with 3-Position Enabling Device
17
3PE Teach pendant Button Functions
19
Using the 3PE Buttons
20
Polyscope Overview
23
Icons/Tabs on Polyscope
24
Light Ring
26
Safety
28
General
28
Safety Message Types
29
General Warnings and Cautions
30
Integration and Responsibility
32
Stop Categories
32
Lifting and Handling
33
Control Box and Teach pendant
35
Robot Arm
35
Round Sling Use
35
Assembly and Mounting
37
Securing the Robot Arm
38
Dimensioning the Stand
40
Mounting Description
42
Workspace and Operating Space
43
Singularity
44
Fixed and Movable Installation
45
Control Box Clearance
46
Robot Connections: Base Flange Cable
47
Robot Connections: Robot Cable
48
Mains Connections
49
First Boot
51
Starting Your Robot
51
Inserting the Serial Number
52
Initializing the Robot Arm
53
Turning the Control Box On/Off
54
Powering down the Robot
55
Freedrive
56
Freedrive Panel
58
Mounting
61
Power down the Robot
62
Installation
63
Electrical Warnings and Cautions
63
Control Box Connection Ports
65
Ethernet
66
3PE Teach pendant Installation
67
Hardware Installation
67
New Software Installation
69
Controller I/O
70
I/O Interface Control
72
Using the I/O Tab
73
Safety I/O
75
I/O Signals
79
I/O Setup
82
Three Position Enabling Device
85
General Purpose Analog I/O
86
Analog Input: Communication Interface
87
General Purpose Digital I/O
88
Digital Output
88
End Effector Integration
89
Tool I/O
90
Maximum Payload
91
Remote ON/OFF Control
94
Securing Tool
95
Set Payload
96
Tool I/O Installation Specifications
101
Tool Power Supply
102
Tool Digital Outputs
103
Tool Digital Inputs
104
Tool Analogue Inputs
104
Tool Communication I/O
105
First Time Use
106
Quick System Start-Up
106
The First Program
107
Run Tab
109
Move Robot into Position
113
Using the Program Tab
114
Program Tree Toolbar
117
Using Selected Program Nodes
118
Using Basic Program Nodes
119
Basic Program Nodes: Move
119
Basic Program Nodes: Waypoints
123
Using the Move Tab
125
Pose Editor
127
Safety-Related Functions and Interfaces
130
Configurable Safety Functions
131
Safety Functions
132
Safety Parameter Set
134
Software Safety Configuration
135
Setting a Software Safety Password
138
Changing the Software Safety Configuration
139
Applying a New Software Safety Configuration
140
Safety Checksum
140
Safety Configuration Without Teach pendant
141
Software Safety Modes
141
Software Safety Limits
142
Robot Limits
143
Joint Limits
145
Safe Home Position
147
Software Safety Restrictions
149
Tool Direction Restriction
155
Tool Position Restriction
157
Cybersecurity Threat Assessment
161
General Cybersecurity
161
Cybersecurity Requirements
161
Cybersecurity Hardening Guidelines
163
Passwords
164
Password Settings
164
Administrator Password
165
Operational Password
166
Communication Networks
167
Fieldbus
168
Modbus
169
Ethernet/Ip
173
Profinet
173
Profisafe
173
UR Connect
177
Emergency Events
179
Emergency Stop
179
Movement Without Drive Power
180
Modes
181
Recovery Mode
183
Backdrive
183
Transportation
188
Teach pendant Storage
189
Maintenance and Repair
190
Testing Stopping Performance
190
Robot Arm Cleaning and Inspection
191
Log Tab
195
Program and Installation Manager
198
Accessing Robot Data
200
Disposal and Environment
202
Risk Assessment
204
Pinch Hazard
207
Stopping Time and Stopping Distance
207
Commissioning
213
Declarations and Certificates (Original EN)
214
Declarations and Certificates
216
Certifications
218
Certificates
220
Safety Functions Table
225
Table
233

Universal Robots UR3e Service Manual (205 pages)

Robot arm

Brand: Universal Robots | Category: Robotics | Size: 12 MB

Table of Contents
3
1 General Information

7
- Purpose
  7
- Company Details
  8
- Disclaimer
  8
- Safety Message Types
  9
2 Handling ESD-Sensitive Parts

10
3 Recommended Inspection Activities

15
- Robot Arm
  15
  - Inspection Plan
    15
  - Visual Inspection
    16
  - Functional Inspection
    16
  - Cleaning
    16
- Control Box and Teach Pendant
  17
  - Inspection Plan
    17
  - Functional and Safety Inspection
    18
  - Visual Inspection
    22
  - Cleaning
    22
4 Service and Replacement of Parts

23
- Pre-Use Assessment
  23
- Recommended Tools
  24
- Robot Arm
  25
  - Movement Without Drive Power
    26
  - General Guidance to Separate Joint from Counterpart
    27
  - Joint Connection Types
    29
  - Torque Values
    29
  - Power and Communication Connector Types on the Joint
    30
  - Connector Location on Joints
    31
  - Screw Connection
    34
  - Bracket Connection
    39
  - Tool Flange
    44
  - Joint Verification
    45
  - Zeroing of Joints
    47
  - Dual Robot Calibration
    53
  - Program Correction by Key Waypoints
    53
- Control Box
  54
5 Software

73
- Software Updates
  73
  - Update Procedure
    74
  - Update Timeline
    78
  - Downgrading Vs. Restoring System Backup
    79
- Using Support File
  80
- Using Magic Files
  81
- Backup of Data
  82
6 Troubleshooting

84
- Adding External Equipment for Troubleshooting Purpose
  84
- Support Log Reader(SLR)
  85
- Error Codes
  86
- LED Indicators and Fuse on Safety Control Board
  137
  - LED Indicators on Safety Control Board
    137
  - Fuse
    139
- Complete Rebooting Sequence
  140
- Protective Stop
  141
7 Electrical Drawings

143
8 Spare Parts

145
- Robot Arm
  146
  - Sealing Ring Set Ur3E - 103703
    147
  - Sealing Ring Set Ur5E - 103705
    148
  - Sealing Ring Set Ur10E/Ur16E -103700
    149
  - Lid Set for Ur3E - 103413
    150
  - Lid Set for Ur5E - 103405
    151

Universal Robots UR3e Manual (108 pages)

Brand: Universal Robots | Category: Robotics | Size: 22 MB

Table of Contents
2
1 Introduction

5
- About this Document
  5
- Company Details
  5
- Copyright and Disclaimers
  5
- Safety Message Types
  6
2 Handling ESD-Sensitive Parts

8
3 Recommended Inspection Activities

13
- Robot Arm
  13
  - Inspection Plan
    13
  - Visual Inspection: Robot Arm
    13
  - Functional Inspection
    14
  - Cleaning Your Robot
    15
- Control Box and Teach pendant
  15
  - Inspection Plan
    15
  - Functional and Safety Inspection
    16
  - Visual Inspection: Control Box
    19
  - Cleaning
    21
4 Service and Replacement of Parts

22
- Pre-Use Assessment
  22
  - Recommended Tools
    22
- Robot Arm
  24
  - Movement Without Drive Power
    25
  - General Guidance to Separate Joint from Counterpart
    25
  - Joint Connection Types
    27
  - Torque Values
    27
  - Power and Communication Connector Types on the Joint
    28
  - Connector Location on Joints
    31
  - Screw Connection
    35
  - Clamp Connection
    39
  - Tool Flange
    42
  - Joint Verification
    43
  - Zeroing of Joints
    45
  - Dual Robot Calibration
    48
  - Program Correction by Key Waypoints
    49
  - Important Notice about Size 3 Joint on Ur10E
    49
- Robot Cable
  49
  - Replacing Robot Cable
    49
- Control Box
  51
5 Software

73
- Long Term Support
  73
- Software Updates
  73
  - Update Procedure
    74
  - Update Timeline
    77
  - Downgrading Vs. Restoring System Backup
    77
- Using Support File
  78
- Using Magic Files
  79
  - Using Magic Files
    80
- Backup of Data
  80
6 Troubleshooting

83
- Adding External Equipment for Troubleshooting Purpose
  83
- Log Viewer
  83
  - Generel Purpose
    83
  - Log Viewer Requirements
    84
  - Installation Log Viewer
    84
  - How to Use the UR Log Viewer
    85
  - Loading the Data
    85
  - Log Reader Tab
    87
  - Flight Records
    88
  - Log Start
    90
  - Log Analysis Tab
    92
  - Record Data Tab
    93
  - Export from Robot Tab
    94
  - Types of Messages
    95
- Support Log Reader (SLR)
  95
- LED Indicators and Fuse on Safety Control Board
  97
  - LED Indicators on Safety Control Board
    97
  - Fuse
    97
- Complete Rebooting Sequence
  99
- Protective Stop
  101
7 Electrical Drawings

103
8 Spare Parts

104
9 Packing and Shipping of Robot/Spare Parts

105
- Transport Without Packaging
  106
10 Change Log

108

Universal Robots UR3e Service Handbook (104 pages)

Control box

Brand: Universal Robots | Category: Robotics | Size: 23 MB

Table of Contents
3
Introduction
6
About this Document
6
Company Details
6
Copyright and Disclaimers
6
Safety Message Types
7
Handling ESD-Sensitive Parts
9
Recommended Inspection Activities
14
Robot Arm
14
Inspection Plan
14
Visual Inspection: Robot Arm
15
Functional Inspection
16
Cleaning Your Robot
16
Control Box and Teach pendant
16
Inspection Plan
16
Functional and Safety Inspection
17
Visual Inspection: Control Box
20
Cleaning
21
Service and Replacement of Parts
22
Pre-Use Assessment
22
Recommended Tools
23
Robot Arm
24
Movement Without Drive Power
25
General Guidance to Separate Joint from Counterpart
25
Joint Connection Types
27
Torque Values
27
Power and Communication Connector Types on the Joint
28
Connector Location on Joints
31
Screw Connection
35
Clamp Connection
39
Tool Flange
42
Joint Verification
43
Zeroing of Joints
44
Dual Robot Calibration
47
Program Correction by Key Waypoints
48
Important Notice about Size 3 Joint on Ur10E
48
Robot Cable
49
Replacing Robot Cable
49
Control Box
50
Dismantling the Control Box
50
Dismantling the OEM AC and DC Control Box
53
Torque Values
58
Replacing the Teach Pendant: Standard TP
61
Replacing the Teach Pendant: 3PE TP
63
Replacement of Teach pendant Cable
65
Software
70
Long Term Support
70
Software Updates
70
Update Procedure
71
Update Timeline
74
Downgrading Vs. Restoring System Backup
74
Using Support File
74
Using Magic Files
75
Using Magic Files
76
Backup of Data
76
Hardware Requirements
76
Software Requirements
77
How to Access Linux Partition from Windows
77
Copy the Data from SD Card
77
Troubleshooting
79
Adding External Equipment for Troubleshooting Purpose
79
Log Viewer
79
Generel Purpose
79
Log Viewer Requirements
80
Installation Log Viewer
80
How to Use the UR Log Viewer
81
Loading the Data
81
Log Reader Tab
82
Flight Records
83
Log Start
85
Log Analysis Tab
87
Record Data Tab
88
Export from Robot Tab
90
Types of Messages
90
Support Log Reader (SLR)
91
LED Indicators and Fuse on Safety Control Board
92
LED Indicators on Safety Control Board
92
Fuse
93
Complete Rebooting Sequence
94
Protective Stop
95
Electrical Drawings
97
Spare Parts
98
Packing and Shipping of Robot/Spare Parts
99
Transport Without Packaging
101
Change Log
102

Universal Robots UR3e Hardware Manual (103 pages)

Brand: Universal Robots | Category: Robotics | Size: 10 MB

Table of Contents
3
Safety
5
Introduction
5
Warning Symbols in this Manual
6
General Warnings and Cautions
7
Safety-Related Functions and Interfaces
15
Introduction
15
Stop Categories
15
Configurable Safety Functions
16
Safety Function
19
Modes
20
Mechanical Interface
23
Introduction
23
Workspace of the Robot
23
Mounting
24
Maximum Payload
26
Payload Inertia
27
Electrical Interface
29
Introduction
29
Control Box Bracket
29
Ethernet
29
Electrical Warnings and Cautions
30
Controller I/O
32
Common Specifications for All Digital I/O
33
Safety I/O
34
General Purpose Digital I/O
39
Digital Inputs from a Button
39
Communication with Other Machines or Plcs
39
General Purpose Analog I/O
40
Remote ON/OFF Control
41
Mains Connection
42
Robot Connection: Robot Cable
44
Robot Cable Connector
44

Universal Robots UR3e User Manual (121 pages)

Brand: Universal Robots | Category: Robotics | Size: 16 MB

Universal Robots UR3e Installation Manual (40 pages)

OEM Control Box

Brand: Universal Robots | Category: Controller | Size: 11 MB

Table of Contents
5
1 Introduction

7
- About this Document
  7
- What the Box Contains
  7
- Company Details
  7
2 Cleaning Your Robot

8
- Everyday Cleaning
  8
- Additional Cleaning
  8
3 Safety

9
- Safety Message Types
  9
- General Safety Precautions
  10
4 Electrical Installation: AC Variant

12
- Required Items
  12
- How to Connect Wires to the Connector
  13
- Power Source Wiring: AC
  13
- Robot Connection
  14
- Circuit Breaker Installation
  15
5 Electrical Installation: DC Variant

16
- Required Items
  16
- How to Connect Wires to the Connector
  17
- Power Source Wiring: DC
  17
  - Soft Start Circuit
    18
- Robot Connection
  19
- Circuit Breaker Installation
  19
6 Mechanical Installation

21
- Working Environment Guidelines
  21
- Mounting the OEM Control Box
  21
  - Grounding
    22
7 Connecting External Devices

23
8 OEM Control Box Specifications

27
9 Troubleshooting

29
- OEM Control Box AC Variant
  29
- OEM Control Box DC Variant
  29
10 Cable Strain Relief Bracket

30
- OEM Control Box AC
  30
- OEM Control Box DC
  31
11 Certifications

33

Universal Robots UR3e Manual (30 pages)

Kinematic Calibration

Brand: Universal Robots | Category: Robotics | Size: 2 MB

Universal Robots UR3e Manual (21 pages)

Brand: Universal Robots | Category: Robotics | Size: 2 MB

Table of Contents
3
1 General Information

4
- Purpose
  4
- Company Details
  4
- Disclaimer
  4
2 UR Log Viewer

5
- Intro
  5
- Applicable to
  5
- Requirements
  5
- Installation
  5
- Download UR Log Viewer
  5
- Steps to Install
  5
- How to Use the UR Log Viewer
  9
- Type of Files Supported
  9
- Loading the File
  9
- Log Reader Tab
  10
- Flight Records
  11
- Log Start
  13
- Log Analysis Tab
  15
- Record Data Tab
  16
- Export from Robot Tab
  17
- Help Tab
  18
3 Type of Messages

20
4 Change Log

21

Universal Robots UR3e Original Instructions Manual (20 pages)

Brand: Universal Robots | Category: Robotics | Size: 2 MB

Universal Robots UR3e Installation Manual (13 pages)

Robots with Battery Supply

Brand: Universal Robots | Category: Robotics | Size: 0 MB

Table of Contents
3
Abbreviations
4
Introduction
4
Guidelines
5
Assembly Guide
6
Shopping List
8
Schematic Overview Ur3E, Ur5E, & Ur10E
9
Troubleshooting
11

Universal Robots Categories

Robotics Controller Control Unit

More Universal Robots Manuals

Universal Robots UR3e Manuals

Table of Contents

Table of Contents

Table of Contents

1 General Information

2 Handling ESD-Sensitive Parts

3 Recommended Inspection Activities

4 Service and Replacement of Parts

5 Software

6 Troubleshooting

7 Electrical Drawings

8 Spare Parts

Table of Contents

1 Introduction

2 Handling ESD-Sensitive Parts

3 Recommended Inspection Activities

4 Service and Replacement of Parts

5 Software

6 Troubleshooting

7 Electrical Drawings

8 Spare Parts

9 Packing and Shipping of Robot/Spare Parts

10 Change Log

Table of Contents

Table of Contents

Table of Contents

1 Introduction

2 Cleaning Your Robot

3 Safety

4 Electrical Installation: AC Variant

5 Electrical Installation: DC Variant

6 Mechanical Installation

7 Connecting External Devices

8 OEM Control Box Specifications

9 Troubleshooting

10 Cable Strain Relief Bracket

11 Certifications

Table of Contents

Table of Contents

1 General Information

2 UR Log Viewer

3 Type of Messages

4 Change Log

Table of Contents

Table of Contents

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