MacDon R1 Series Manuals

Manuals and User Guides for MacDon R1 Series. We have 5 MacDon R1 Series manuals available for free PDF download: Operator's Manual, Installation Instructions Manual, Quick Start Manual

MacDon R1 Series Operator's Manual (368 pages)

Rotary Disc Pull-Type

Brand: MacDon | Category: Farm Equipment | Size: 32 MB

Summary of Changes
8
Serial Numbers
9
Table of Contents
11
Chapter 1: Safety

19
- Safety Alert Symbols
  19
- Signal Words
  20
- General Safety
  21
- Operational Safety
  23
- Owner/Operator Responsibilities
  24
- Maintenance Safety
  25
- Hydraulic Safety
  27
- Tire Safety
  28
- Decommissioning and Disposing of Agricultural Equipment
  29
- Safety Signs
  31
- Installing Safety Decals
  31
- Safety Sign Decal Locations
  32
- Understanding Safety Signs
  38
Chapter 2: Product Overview

45
- Definitions
  45
- Component Identification
  47
- Product Specifications
  50
Chapter 3: Operation

53
- Lift Cylinder Lock-Out Valves
  53
- Engaging Locks
  53
- Disengaging Locks
  54
- Driveshields
  56
- Opening Driveshields
  56
- Closing Driveshields
  57
- Cutterbar Doors
  59
- Opening Cutterbar Doors North America
  59
- Opening Cutterbar Doors Export
  60
- Closing Cutterbar Doors
  61
- Daily Start-Up Check
  63
- Preparing Tractor for Rotary Disc Pull-Type
  64
- Tractor Requirements
  64
- Adjusting Drawbar
  64
- Setting up Rotary Disc Pull-Type Hitch
  66
- Installing Drawbar Hitch Adapter
  66
- Attaching Rotary Disc Pull-Type to Tractor
  67
- Attaching with Drawbar Hitch
  67
- Attaching with Two-Point Hitch
  69
- Connecting Hydraulics
  72
- Connecting Electrical Wiring Harness
  74
- Detaching Rotary Disc Pull-Type from Tractor
  77
- Detaching from Drawbar
  77
- Detaching from Two-Point Hitch
  80
- Breaking in Rotary Disc Pull-Type
  83
- Engaging Power Take-Off
  84
- Raising and Lowering Rotary Disc Pull-Type
  85
- Lift Cylinders
  85
- Lift Control
  85
- Shutdown Procedure
  86
- Steering Rotary Disc Pull-Type
  87
- Operating on Right Side of Tractor
  88
- Operating on Left Side of Tractor
  89
- Avoiding Obstacles
  90
- Turning Square Corners
  91
- Turning 180 Degrees
  92
- Transporting Rotary Disc Pull-Type
  93
- Preparing Rotary Disc Pull-Type for Transport
  93
- Converting between Field and Transport Modes
  96
- Converting from Transport to Field Mode Without Transport
  96
- Converting from Field to Transport Mode Without Transport
  97
- Converting from Field to Transport Mode with Transport
  98
- Converting from Transport to Field Mode with Transport
  103
- Transporting with Tractor
  106
- Transport Lighting
  107
- Lighting with Transport Option
  107
- Lighting Without Transport Option
  108
- Operating Rotary Disc Pull-Type
  109
- Float
  109
- Adjusting Float
  109
- Cutting Height
  112
- Adjusting Cutting Height
  113
- Cutterbar Angle
  115
- Adjusting Cutterbar Angle Mechanical Center-Link
  115
- Adjusting Cutterbar Angle Optional Hydraulic Center-Link
  116
- Ground Speed
  116
- Cutterbar Deflectors
  117
- Removing Cutterbar Deflectors
  118
- Installing Cutterbar Deflectors
  119
- Removing Cutterbar Deflectors R116
  120
- Installing Cutterbar Deflectors R116
  121
- Tall Crop Divider Option
  122
- Installing Tall Crop Divider
  122
- Removing Tall Crop Divider
  122
- Conditioning Roll Type
  124
- Conditioner Roll Gap
  124
- Checking Roll Gap
  124
- Adjusting Roll Gap Polyurethane Rolls
  125
- Adjusting Roll Gap Steel Rolls
  126
- Roll Tension
  127
- Adjusting Roll Tension
  127
- Roll Timing
  128
- Checking Roll Timing
  128
- Adjusting Roll Timing
  129
- Forming Shields Roll Conditioner
  131
- Positioning Forming Shield Side Deflectors Roll Conditioner
  131
- Positioning Rear Baffle Roll Conditioner
  132
- Conditioning Finger Type
  133
- Internal Intensity Baffle
  133
- Adjusting Internal Intensity Baffle Clearance
  133
- Finger Rotor Speed
  134
- Changing Finger Rotor Speed
  134
- Forming Shields Finger Conditioner
  138
- Positioning Side Deflectors Finger Conditioner
  138
- Positioning Rear Baffle Finger Conditioner
  139
- Haying Tips
  140
- Curing
  140
- Topsoil Moisture
  140
- Weather and Topography
  140
- Windrow Characteristics
  140
- Driving on Windrow
  141
- Raking and Tedding
  141
- Using Chemical Drying Agents
  141
- Checking Level of Rotary Disc Pull-Type
  142
- Unplugging Rotary Disc Pull-Type
  143
Chapter 4: Maintenance and Servicing

145
- Recommended Safety Procedures
  145
- Preparing Machine for Servicing
  148
- Maintenance Requirements
  149
- Maintenance Schedule/Record
  150
- Break-In Inspections
  153
- Preseason Servicing
  154
- Running up Pull-Type
  154
- End-Of-Season Servicing
  155
- Lubrication
  156
- Greasing Procedure
  157
- Service Intervals
  157
- Cutterbar System
  168
- Cutterbar Doors
  168
- Inspecting Cutterbar Doors
  168
- Maintaining Curtains
  169
- Inspecting Curtains
  169
- Removing Cutterbar Door Curtains
  170
- Installing Cutterbar Door Curtains
  171
- Removing Cutterbar Inboard Curtain
  172
- Installing Cutterbar Inboard Curtain
  173
- Removing Outboard Curtains
  174
- Installing Outboard Curtains
  176
- Lubricating Cutterbar
  178
- Checking and Adding Lubricant Cutterbar
  178
- Draining Cutterbar
  180
- Filling Cutterbar with Lubricant
  181
- Cutterbar Discs
  182
- Inspecting Cutterbar Discs
  183
- Removing Cutterbar Discs
  184
- Installing Cutterbar Discs
  185
- Replacing Cutterbar Spindles
  187
- Removing Cutterbar Spindles
  188
- Installing Cutterbar Spindles
  190
- Reconfiguring Cutterbar Crop Stream
  197
- Changing Eight Disc Cutterbar Crop Stream Configuration
  198
- Changing Ten Disc Cutterbar Crop Stream Configuration
  199
- Maintaining Disc Blades
  200
- Inspecting Disc Blades
  200
- Inspecting Disc Blade Hardware
  202
- Removing Disc Blades
  204
- Installing Disc Blades
  205
- Maintaining Quick Change Blade System Option
  206
- Inspecting Retaining Bolts
  206
- Inspecting Quick Change Plates
  209
- Replacing Quick Change Blades
  211
- Accelerators
  213
- Inspecting Accelerators
  214
- Removing Accelerators
  215
- Installing Accelerators
  216
- Rock Guards
  218
- Inspecting Rock Guards
  218
- Removing Inboard Rock Guards
  219
- Installing Inboard Rock Guards
  220
- Removing Outboard Rock Guards
  221
- Installing Outboard Rock Guards
  222
- Maintaining Small Drums Ten Disc Cutterbar
  224
- Inspecting Small Drums Ten Disc Cutterbar
  225
- Removing Small Driven Drum and Driveline Ten Disc Cutterbar
  226
- Installing Small Driven Drum and Driveline Ten Disc Cutterbar
  230
- Removing Small Non-Driven Drum Ten Disc Cutterbar
  233
- Installing Small Non-Driven Drum Ten Disc Cutterbar
  234
- Maintaining Large Drums
  236
- Inspecting Large Drums
  236
- Removing Large Driven Drums and Driveline
  238
- Installing Large Driven Drums and Driveline
  241
- Removing Large Non-Driven Drums
  245
- Installing Large Non-Driven Drums
  246
- Replacing Cutterbar Spindle Shear Pin
  248
- Removing Cutterbar Spindle Shear Pin
  249
- Installing Cutterbar Spindle Shear Pin
  252
- Drive Systems
  256
- Driveshields
  256
- Removing Driveshields
  256
- Installing Driveshields
  257
- Replacing Driveshield Latch
  258
- Driveline Shield Cone
  259
- Removing Driveline Shield Cone
  259
- Installing Driveline Shield Cone
  260
- Hitch Driveline Phasing
  261
- Primary Driveline
  263
- Removing Primary Driveline
  263
- Installing Primary Driveline
  264
- Hitch Driveline
  265
- Removing Hitch Driveline
  266
- Installing Hitch Driveline
  269
- Clutch Driveline
  273
- Removing Clutch Driveline
  273
- Installing Clutch Driveline
  275
- Checking Clutch Operation
  278
- Cross Driveline
  280
- Removing Cross Driveline
  281
- Installing Cross Driveline
  282
- Inspecting Driveline Taper Pins
  283
- Driveline Guards
  286
- Removing Driveline Guards
  286
- Installing Driveline Guards
  287
- Conditioner Drive Belt
  290
- Inspecting Conditioner Drive Belt
  290
- Removing Conditioner Drive Belt
  291
- Installing Conditioner Drive Belt
  291
- Conditioner Roll Timing Gearbox
  293
- Checking and Changing Lubricant in Conditioner Roll Timing Gearbox
  293
- Cutterbar / Conditioner Drive Gearbox
  296
- Checking and Adding Lubricant Cutterbar / Conditioner Drive Gearbox (T-Gearbox)
  297
- Draining Lubricant from Cutterbar Conditioner Drive Gearbox (T-Gearbox)
  298
- Header Swivel Gearbox and Hitch Swivel Gearbox
  302
- Checking Lubricant Levels in Header Swivel Gearbox and Hitch Swivel Gearbox
  303
- Draining Lubricant from Header Swivel Gearbox and Hitch Swivel Gearbox
  304
- Adding Lubricant to Header Swivel Gearbox and Hitch Swivel Gearbox
  305
- Wheels and Tires
  305
- Checking Wheel Bolts
  305
- Removing Wheels
  306
- Installing Field Wheels
  307
- Inflating Tires
  308
- Hydraulics
  309
- Checking Hydraulic Hoses and Lines
  309
- Hydraulic Cylinders
  309
- Electrical System
  310
- Maintaining Electrical System
  310
- Servicing Amber Hazard/Signal Lights
  310
- Replacing Amber Hazard/Signal Bulb
  310
- Replacing Amber Hazard/Signal Light Fixture
  310
- Servicing Red Brake/Tail Lights
  311
- Replacing Red Brake/Tail Light Bulb
  311
- Replacing Red Brake/Tail Light Fixture
  312
- Conditioner System
  313
- Roll Conditioner
  313
- Inspecting Roll Conditioner
  313
- Finger Conditioner
  314
- Inspecting Finger Conditioner
  314
- Changing Conditioner
  316
- Detaching Header from Carrier
  317
- Removing Conditioner
  321
- Installing Conditioner
  324
- Installing Conditioner Drive
  325
- Attaching Header and Carrier
  328
- Replacing Discharge Shield no Conditioner
  332
- Removing Discharge Shield no Conditioner
  332
- Installing Discharge Shield no Conditioner
  333
Chapter 5: Options and Attachments

337
- Performance Kits
  337
- Tall Crop Divider Kit
  337
- Hydraulic Center-Link Kit
  337
- Driveline Extension Kit
  338
- Tractor Utility Hitch Adapter
  338
- Transport System
  339
- Quick Change Blade Kit
  339
- Replacement Conditioners
  340
- Polyurethane Intermeshing Roller
  340
- Steel Intermeshing Roller
  340
- Finger Conditioner
  340
Chapter 6: Troubleshooting

343
- Troubleshooting Rotary Disc Pull-Type Performance
  343
- Troubleshooting Mechanical Issues
  346
Chapter 7: Reference

349
- Torque Specifications
  349
- Metric Bolt Specifications
  349
- Metric Bolt Specifications Cast Aluminum
  351
- Flare-Type Hydraulic Fittings
  352
- O-Ring Boss Hydraulic Fittings Adjustable
  353
- O-Ring Boss Hydraulic Fittings Non-Adjustable
  354
- O-Ring Face Seal Hydraulic Fittings
  355
- Tapered Pipe Thread Fittings
  356
- Conversion Chart
  358
- Transport Decal
  359
- Index
  361
- Recommended Lubricants
  367

MacDon R1 Series Operator's Manual (346 pages)

Rotary Disc Pull-Type

Brand: MacDon | Category: Tractor Accessories | Size: 29 MB

Summary of Changes
6
Serial Numbers
7
Table of Contents
9
Chapter 1: Safety

17
- Safety Alert Symbols
  17
- Signal Words
  18
- General Safety
  19
- Maintenance Safety
  21
- Hydraulic Safety
  22
- Tire Safety
  23
- Safety Signs
  24
  - Installing Safety Decals
    24
- Safety Sign Decal Locations
  25
- Understanding Safety Signs
  30
- Operational Safety
  37
- Owner/Operator Responsibilities
  38
Chapter 2: Product Overview

39
- Definitions
  39
- Component Identification
  41
- Product Specifications
  44
Chapter 3: Operation

47
- Lift Cylinder Lock-Out Valves
  47
  - Engaging Locks
    47
  - Disengaging Locks
    48
- Driveshields
  49
  - Opening Driveshields
    49
  - Closing Driveshields
    51
- Cutterbar Doors
  52
- Daily Start-Up Check
  55
- Preparing Tractor for Rotary Disc Pull-Type
  57
  - Tractor Requirements
    57
  - Adjusting the Drawbar
    57
- Setting up the Rotary Disc Pull-Type Hitch
  58
  - Installing Drawbar Hitch Adapter
    58
- Attaching Rotary Disc Pull-Type to the Tractor
  59
- Attaching with Drawbar Hitch
  59
- Attaching with Two-Point Hitch
  61
- Connecting Hydraulics
  64
- Connecting Electrical Wiring Harness
  65
- Detaching Rotary Disc Pull-Type from Tractor
  68
  - Detaching from Drawbar
    68
  - Detaching from Two-Point Hitch
    71
- Breaking in the Rotary Disc Pull-Type
  74
- Engaging the Power Take-Off
  75
- Raising and Lowering the Rotary Disc Pull-Type
  76
  - Lift Cylinders
    76
  - Lift Control
    76
- Shutdown Procedure
  77
- Steering the Rotary Disc Pull-Type
  78
- Transporting the Rotary Disc Pull-Type
  83
- Operating the Rotary Disc Pull-Type
  100
  - Float
    100
    
    Adjusting Float
    100
  - Cutting Height
    103
    
    Adjusting Cutting Height
    104
  - Adjusting Cutterbar Angle
    106
    
    Adjusting Cutterbar Angle - Mechanical Center-Link
    106
    
    Adjusting Cutterbar Angle - Optional Hydraulic Center-Link
    106
  - Ground Speed
    107
  - Cutterbar Deflectors
    109
    
    Removing Cutterbar Deflectors
    109
    
    Installing Cutterbar Deflectors
    110
  - Tall Crop Divider Option
    110
    
    Installing Tall Crop Divider
    110
    
    Removing Tall Crop Divider
    111
- Conditioning: Roll Type
  113
  - Roll Gap
    113
    
    Checking Roll Gap
    113
    
    Adjusting Roll Gap - Polyurethane Rolls
    115
    
    Adjusting Roll Gap - Steel Rolls
    116
    
    Adjusting Roll Tension
    117
    
    Roll Tension
    117
    
    Roll Timing
    117
    
    Adjusting Roll Timing
    118
    
    Checking Roll Timing
    118
    
    Adjusting Forming Shields - Roll Conditioner
    120
    
    Positioning Forming Shield Side Deflectors - Roll Conditioner
    120
    
    Positioning Rear Baffle - Roll Conditioner
    122
  - Conditioning - Finger Type
    123
    
    Adjusting Internal Intensity Baffle Clearance
    123
    
    Internal Intensity Baffle
    123
    
    Changing Finger Rotor Speed
    124
    
    Finger Rotor Speed
    124
    
    Forming Shields - Finger Conditioner
    127
    
    Positioning Side Deflectors - Finger Conditioner
    127
    
    Positioning Rear Baffle - Finger Conditioner
    128
  - Haying Tips
    129
    
    Curing
    129
    
    Topsoil Moisture
    129
    
    Weather and Topography
    129
    
    Driving on Windrow
    130
    
    Raking and Tedding
    130
    
    Using Chemical Drying Agents
    130
    
    Windrow Characteristics
    130
  - Checking Level of the Rotary Disc Pull-Type
    131
  - Unplugging the Rotary Disc Pull-Type
    132
Chapter 4: Maintenance and Servicing

135
- Recommended Safety Procedures
  135
- Preparing Machine for Servicing
  137
- Maintenance Requirements
  138
  - Maintenance Schedule/Record
    139
  - Break-In Inspections
    143
  - Preseason Servicing
    143
  - End-Of-Season Servicing
    144
  - Lubricating the Rotary Disc Pull-Type
    144
    
    Greasing Procedure
    145
    
    Service Intervals
    145
- Cutterbar System
  155
  - Cutterbar Doors
    155
    
    Inspecting Cutterbar Doors
    155
  - Maintaining Curtains
    156
- Inspecting Curtains
  156
- Removing Cutterbar Door Curtains
  157
- Installing Cutterbar Door Curtains
  157
- Removing Cutterbar Inboard Curtain
  158
- Installing Cutterbar Inboard Curtain
  159
- Removing Outboard Curtains
  160
- Installing Outboard Curtains
  161
- Lubricating Cutterbar
  162
- Cutterbar Discs
  168
  - Inspecting Cutterbar Discs
    168
  - Removing Cutterbar Discs
    169
  - Installing Cutterbar Discs
    171
- Replacing Cutterbar Spindles
  173
  - Removing Cutterbar Spindles
    174
  - Installing Cutterbar Spindles
    176
- Reconfiguring Cutterbar Crop Stream
  180
  - Changing R113 PT Cutterbar Crop Stream Configuration
    182
  - Changing R116 PT Cutterbar Crop Stream Configuration
    183
- Maintaining Disc Blades
  183
  - Inspecting Disc Blades
    184
  - Inspecting Disc Blade Hardware
    185
  - Removing Disc Blades
    187
  - Installing Disc Blades
    188
- Maintaining Quick Change Blade System
  189
  - Inspecting Retaining Bolts
    189
  - Inspecting Quick Change Plates
    191
  - Replacing Quick Change Blades
    192
- Maintaining Accelerators
  194
  - Inspecting Accelerators
    194
  - Removing Accelerators
    195
  - Installing Accelerators
    197
- Rock Guards
  198
  - Inspecting Rock Guards
    198
  - Removing Inboard Rock Guards
    199
  - Installing Inboard Rock Guards
    200
  - Removing Outboard Rock Guards
    200
  - Installing Outboard Rock Guards
    201
- Maintaining Small Drums - R116 PT
  203
- Maintaining Large Drums - R113 or R116 PT
  215
  - Inspecting Large Drums - R113 or R116 PT
    215
  - Removing Large Driven Drums and Driveline - R113 or R116 PT
    217
  - Installing Large Driven Drums and Driveline - R113 or R116 PT
    220
  - Removing Large Non-Driven Drums - R113 or R116 PT
    224
  - Installing Large Non-Driven Drums - R113 or R116 PT
    226
    
    Removing Cutterbar Spindle Shear Pin
    228
    
    Replacing Cutterbar Spindle Shear Pin
    228
    
    Installing Cutterbar Spindle Shear Pin
    232
  - Drive Systems
    235
    
    Driveshields
    235
    
    Removing Driveshields
    235
    
    Installing Driveshields
    237
    
    Replacing Driveshield Latch
    238
    
    Driveline Shield Cone
    239
    
    Installing Driveline Shield Cone
    239
    
    Removing Driveline Shield Cone
    239
    
    Hitch Driveline Phasing
    240
    
    Primary Driveline
    242
    
    Removing Primary Driveline
    242
    
    Installing Primary Driveline
    243
    
    Hitch Driveline
    245
    
    Removing Hitch Driveline
    245
    
    Installing Hitch Driveline
    248
    
    Clutch Driveline
    252
    
    Removing Clutch Driveline
    253
    
    Installing Clutch Driveline
    255
    
    Checking Clutch Operation
    257
    
    Adjusting Clutch
    259
    
    Cross Driveline
    261
    
    Removing Cross Driveline
    261
    
    Installing Cross Driveline
    263
    
    Inspecting Driveline Taper Pins
    264
    
    Driveline Guards
    266
    
    Removing Driveline Guards
    266
    
    Installing Driveline Guards
    267
    
    Conditioner Drive Belt
    270
    
    Inspecting Conditioner Drive Belt
    270
    
    Removing Conditioner Drive Belt
    272
    
    Installing Conditioner Drive Belt
    273
    
    Conditioner Roll Timing Gearbox
    274
    
    Checking and Changing Oil in Conditioner Roll Timing Gearbox
    275
    
    Pull-Type Drive Gearbox (T-Gearbox)
    276
    
    Checking and Adding Lubricant - Cutterbar-Conditioner Drive Gearbox (T-Gearbox)
    277
    
    Draining Rotary Disc Pull-Type Gearbox (T-Gearbox) Lubricant
    279
    
    Header Swivel Gearbox and Hitch Swivel Gearbox
    283
    
    Checking Lubricant Levels in the Header Swivel Gearbox and Hitch Swivel Gearbox
    284
    
    Draining Lubricant from the Header Swivel Gearbox and Hitch Swivel Gearbox
    285
    
    Adding Lubricant to the Header Swivel Gearbox and Hitch Swivel Gearbox
    286
    
    Checking Wheel Bolts
    286
    
    Wheels and Tires
    286
    
    Removing Wheels
    287
    
    Installing Field Wheels
    288
    
    Inflating Tires
    289
  - Hydraulics
    290
    
    Checking Hydraulic Hoses and Lines
    290
    
    Hydraulic Cylinders
    290
  - Electrical System
    291
    
    Maintaining Electrical System
    291
    
    Replacing Amber Hazard/Signal Bulb
    291
    
    Replacing Amber Hazard/Signal Light Fixture
    291
    
    Servicing Amber Hazard/Signal Lights
    291
    
    Replacing Red Brake/Tail Light Bulb
    292
    
    Replacing Red Brake/Tail Light Fixture
    292
    
    Servicing Red Brake/Tail Lights
    292
  - Conditioner System
    293
    
    Inspecting Roll Conditioner
    293
    
    Roll Conditioner
    293
    
    Finger Conditioner
    294
    
    Inspecting Finger Conditioner
    294
    
    Changing the Conditioner
    296
    
    Separating Header from Carrier
    297
    
    Removing the Conditioner
    301
    
    Installing the Conditioner
    304
    
    Installing Conditioner Drive
    305
    
    Assembling Header and Carrier
    307
  - Replacing Shield - no Conditioner
    310
    
    Removing Discharge Shield - no Conditioner
    310
    
    Installing Discharge Shield - no Conditioner
    311
Chapter 5: Options and Attachments

315
- Performance Kits
  315
  - Tall Crop Divider Kit
    315
  - Hydraulic Center-Link Kit
    315
  - Driveline Extension Kit
    316
  - Tractor Utility Hitch Adapter
    316
  - Transport System
    316
  - Quick Change Blade Kit
    317
- Replacement Conditioners
  318
  - Polyurethane Intermeshing Roller
    318
  - Steel Intermeshing Roller
    318
  - Finger Conditioner
    318
Chapter 6: Troubleshooting

319
- Troubleshooting Rotary Disc Pull-Type Performance
  319
- Troubleshooting Mechanical Issues
  322
Chapter 7: Reference

325
- Torque Specifications
  325
- Conversion Chart
  336
- Converting Transport Decal
  337
- Index
  339
- Recommended Lubricants
  345

MacDon R1 Series Operator's Manual (278 pages)

Rotary Disc Header

Brand: MacDon | Category: Farm Equipment | Size: 31 MB

Summary of Changes
7
Model and Serial Number
8
Table of Contents
9
Chapter 1: Safety

15
- Safety Alert Symbols
  15
- Signal Words
  16
- General Safety
  17
- Maintenance Safety
  19
- Hydraulic Safety
  20
- Welding Precaution
  21
- Safety Signs
  22
- Installing Safety Decals
  22
- Safety Sign Locations
  23
- Understanding Safety Signs
  25
Chapter 2: Product Overview

29
- Specifications
  29
- Component Identification
  31
- Definitions
  33
Chapter 3: Operation

35
Chapter 4: Maintenance and Servicing

125
- Preparing Machine for Servicing
  125
- Recommended Safety Procedures
  126
- Maintenance Requirements
  128
- Maintenance Schedule/Record
  128
- Break-In Inspections
  131
- Preseason Servicing
  131
- End-Of-Season Servicing
  132
- Lubrication
  133
- Greasing Procedure
  133
- First 25 Hours
  134
- Every 25 Hours
  135
- First 50 Hours
  136
- Every 100 Hours or Annually
  137
- Every 250 Hours
  138
- Cutterbar System
  139
- Lubricating Cutterbar
  139
- Checking and Adding Lubricant Cutterbar
  139
- Draining Cutterbar
  142
- Adding Lubricant to Cutterbar
  143
- Cutterbar Discs
  144
- Inspecting Cutterbar Discs
  144
- Removing Cutterbar Discs
  146
- Installing Cutterbar Discs
  147
- Replacing Cutterbar Spindles
  149
- Removing Cutterbar Spindles
  150
- Installing Cutterbar Spindles
  152
- Maintaining Disc Blades
  156
- Inspecting Disc Blades
  156
- Inspecting Disc Blade Hardware
  158
- Removing Disc Blades
  160
- Installing Disc Blades
  161
- Accelerators
  163
- Inspecting Accelerators
  163
- Removing Accelerators
  164
- Installing Accelerators
  166
- Rock Guards
  167
- Inspecting Rock Guards
  167
- Removing Inboard Rock Guards
  168
- Installing Inboard Rock Guards
  169
- Removing Outboard Rock Guards
  170
- Installing Outboard Rock Guards
  171
- Maintaining Small Drums R116 SP
  173
- Inspecting Small Drums R116 SP
  173
- Removing Small Driven Drum and Driveline R116 SP
  174
- Installing Small Driven Drum and Driveline R116 SP
  178
- Removing Small Non-Driven Drum R116 SP
  182
- Installing Small Non-Driven Drum R116 SP
  183
- Maintaining Large Drums R113 or R116 SP
  184
- Inspecting Large Drums R113 or R116 SP
  185
- Removing Large Driven Drums and Driveline R113 or R116 SP
  187
- Installing Large Driven Drums and Driveline R113 or R116 SP
  190
- Removing Large Non-Driven Drums R113 or R116 SP
  194
- Installing Large Non-Driven Drums R113 or R116 SP
  196
- Replacing Cutterbar Spindle Shear Pin
  198
- Removing Cutterbar Spindle Shear Pin
  199
- Installing Cutterbar Spindle Shear Pin
  203
- Conditioner Roll Timing Gearbox
  208
- Checking and Changing Lubricant in Conditioner Roll Timing Gearbox
  208
- Servicing Header Drive Gearbox
  211
- Changing Header Drive Gearbox Lubricant
  211
- Inspecting Cutterbar Doors
  213
- Maintaining Curtains
  214
- Inspecting Curtains
  214
- Removing Cutterbar Door Curtains
  215
- Installing Cutterbar Door Curtains
  216
- Removing Cutterbar Inboard Curtain
  216
- Installing Cutterbar Inboard Curtain
  218
- Removing Outboard Curtains
  219
- Installing Outboard Curtains
  220
- Conditioner System
  222
- Inspecting Roll Conditioner
  222
- Conditioner Drive Belt
  224
- Inspecting Conditioner Drive Belt
  224
- Removing Conditioner Drive Belt
  225
- Installing Conditioner Drive Belt
  226
- Changing Conditioner
  227
- Removing Conditioner
  228
- Installing Conditioner
  232
- Installing Conditioner Drive
  236
- Replacing Discharge Shield no Conditioner
  238
- Removing Discharge Shield no Conditioner
  238
- Installing Discharge Shield no Conditioner
  239
- Replacing Driveshields
  240
- Removing Driveshields
  240
- Installing Driveshields
  242
- Replacing Driveshield Latch
  243
- Electrical System
  245
- Maintaining Electrical System
  245
- Replacing Amber Hazard/Signal Light Fixture
  245
- Replacing Amber Hazard/Signal Bulb
  246
- Replacing Header Speed Sensor
  246
- Hydraulics
  248
- Checking Hydraulic Hoses and Lines
  248
Chapter 5: Options and Attachments

249
- Performance Kits
  249
- Tall Crop Divider Kit
  249
- No Conditioner Kit
  249
- Polyurethane Roll Conditioner Kit
  249
- Steel Roll Conditioner Kit
  249
- Hydraulic Drive Conversion Kits
  250
- R1 to M1170 Hydraulic Drive Kit
  250
- M1240 Case Drain Kit
  250
- M155 and M155E4 Hydraulic Drive Conversion Kit
  251
- M205 Compatibility Kit
  251
Chapter 6: Troubleshooting

253
- Performance Problems
  253
- Mechanical Problems
  257
Chapter 7: Reference

261
- Torque Specifications
  261
- Metric Bolt Specifications
  261
- Metric Bolt Specifications Bolting into Cast Aluminum
  263
- O-Ring Boss Hydraulic Fittings Adjustable
  263
- O-Ring Boss Hydraulic Fittings Non-Adjustable
  266
- O-Ring Face Seal Hydraulic Fittings
  266
- Tapered Pipe Thread Fittings
  268
- Conversion Chart
  269
- Index
  271
- Recommended Lubricants
  277

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