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MacDon R1 Series Manuals
Manuals and User Guides for MacDon R1 Series. We have
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MacDon R1 Series manuals available for free PDF download: Operator's Manual, Installation Instructions Manual, Quick Start Manual
MacDon R1 Series Operator's Manual (368 pages)
Rotary Disc Pull-Type
Brand:
MacDon
| Category:
Farm Equipment
| Size: 32 MB
Table of Contents
Summary of Changes
8
Serial Numbers
9
Table of Contents
11
Chapter 1: Safety
19
Safety Alert Symbols
19
Signal Words
20
General Safety
21
Operational Safety
23
Owner/Operator Responsibilities
24
Maintenance Safety
25
Hydraulic Safety
27
Tire Safety
28
Decommissioning and Disposing of Agricultural Equipment
29
Safety Signs
31
Installing Safety Decals
31
Safety Sign Decal Locations
32
Understanding Safety Signs
38
Chapter 2: Product Overview
45
Definitions
45
Component Identification
47
Product Specifications
50
Chapter 3: Operation
53
Lift Cylinder Lock-Out Valves
53
Engaging Locks
53
Disengaging Locks
54
Driveshields
56
Opening Driveshields
56
Closing Driveshields
57
Cutterbar Doors
59
Opening Cutterbar Doors North America
59
Opening Cutterbar Doors Export
60
Closing Cutterbar Doors
61
Daily Start-Up Check
63
Preparing Tractor for Rotary Disc Pull-Type
64
Tractor Requirements
64
Adjusting Drawbar
64
Setting up Rotary Disc Pull-Type Hitch
66
Installing Drawbar Hitch Adapter
66
Attaching Rotary Disc Pull-Type to Tractor
67
Attaching with Drawbar Hitch
67
Attaching with Two-Point Hitch
69
Connecting Hydraulics
72
Connecting Electrical Wiring Harness
74
Detaching Rotary Disc Pull-Type from Tractor
77
Detaching from Drawbar
77
Detaching from Two-Point Hitch
80
Breaking in Rotary Disc Pull-Type
83
Engaging Power Take-Off
84
Raising and Lowering Rotary Disc Pull-Type
85
Lift Cylinders
85
Lift Control
85
Shutdown Procedure
86
Steering Rotary Disc Pull-Type
87
Operating on Right Side of Tractor
88
Operating on Left Side of Tractor
89
Avoiding Obstacles
90
Turning Square Corners
91
Turning 180 Degrees
92
Transporting Rotary Disc Pull-Type
93
Preparing Rotary Disc Pull-Type for Transport
93
Converting between Field and Transport Modes
96
Converting from Transport to Field Mode Without Transport
96
Converting from Field to Transport Mode Without Transport
97
Converting from Field to Transport Mode with Transport
98
Converting from Transport to Field Mode with Transport
103
Transporting with Tractor
106
Transport Lighting
107
Lighting with Transport Option
107
Lighting Without Transport Option
108
Operating Rotary Disc Pull-Type
109
Float
109
Adjusting Float
109
Cutting Height
112
Adjusting Cutting Height
113
Cutterbar Angle
115
Adjusting Cutterbar Angle Mechanical Center-Link
115
Adjusting Cutterbar Angle Optional Hydraulic Center-Link
116
Ground Speed
116
Cutterbar Deflectors
117
Removing Cutterbar Deflectors
118
Installing Cutterbar Deflectors
119
Removing Cutterbar Deflectors R116
120
Installing Cutterbar Deflectors R116
121
Tall Crop Divider Option
122
Installing Tall Crop Divider
122
Removing Tall Crop Divider
122
Conditioning Roll Type
124
Conditioner Roll Gap
124
Checking Roll Gap
124
Adjusting Roll Gap Polyurethane Rolls
125
Adjusting Roll Gap Steel Rolls
126
Roll Tension
127
Adjusting Roll Tension
127
Roll Timing
128
Checking Roll Timing
128
Adjusting Roll Timing
129
Forming Shields Roll Conditioner
131
Positioning Forming Shield Side Deflectors Roll Conditioner
131
Positioning Rear Baffle Roll Conditioner
132
Conditioning Finger Type
133
Internal Intensity Baffle
133
Adjusting Internal Intensity Baffle Clearance
133
Finger Rotor Speed
134
Changing Finger Rotor Speed
134
Forming Shields Finger Conditioner
138
Positioning Side Deflectors Finger Conditioner
138
Positioning Rear Baffle Finger Conditioner
139
Haying Tips
140
Curing
140
Topsoil Moisture
140
Weather and Topography
140
Windrow Characteristics
140
Driving on Windrow
141
Raking and Tedding
141
Using Chemical Drying Agents
141
Checking Level of Rotary Disc Pull-Type
142
Unplugging Rotary Disc Pull-Type
143
Chapter 4: Maintenance and Servicing
145
Recommended Safety Procedures
145
Preparing Machine for Servicing
148
Maintenance Requirements
149
Maintenance Schedule/Record
150
Break-In Inspections
153
Preseason Servicing
154
Running up Pull-Type
154
End-Of-Season Servicing
155
Lubrication
156
Greasing Procedure
157
Service Intervals
157
Cutterbar System
168
Cutterbar Doors
168
Inspecting Cutterbar Doors
168
Maintaining Curtains
169
Inspecting Curtains
169
Removing Cutterbar Door Curtains
170
Installing Cutterbar Door Curtains
171
Removing Cutterbar Inboard Curtain
172
Installing Cutterbar Inboard Curtain
173
Removing Outboard Curtains
174
Installing Outboard Curtains
176
Lubricating Cutterbar
178
Checking and Adding Lubricant Cutterbar
178
Draining Cutterbar
180
Filling Cutterbar with Lubricant
181
Cutterbar Discs
182
Inspecting Cutterbar Discs
183
Removing Cutterbar Discs
184
Installing Cutterbar Discs
185
Replacing Cutterbar Spindles
187
Removing Cutterbar Spindles
188
Installing Cutterbar Spindles
190
Reconfiguring Cutterbar Crop Stream
197
Changing Eight Disc Cutterbar Crop Stream Configuration
198
Changing Ten Disc Cutterbar Crop Stream Configuration
199
Maintaining Disc Blades
200
Inspecting Disc Blades
200
Inspecting Disc Blade Hardware
202
Removing Disc Blades
204
Installing Disc Blades
205
Maintaining Quick Change Blade System Option
206
Inspecting Retaining Bolts
206
Inspecting Quick Change Plates
209
Replacing Quick Change Blades
211
Accelerators
213
Inspecting Accelerators
214
Removing Accelerators
215
Installing Accelerators
216
Rock Guards
218
Inspecting Rock Guards
218
Removing Inboard Rock Guards
219
Installing Inboard Rock Guards
220
Removing Outboard Rock Guards
221
Installing Outboard Rock Guards
222
Maintaining Small Drums Ten Disc Cutterbar
224
Inspecting Small Drums Ten Disc Cutterbar
225
Removing Small Driven Drum and Driveline Ten Disc Cutterbar
226
Installing Small Driven Drum and Driveline Ten Disc Cutterbar
230
Removing Small Non-Driven Drum Ten Disc Cutterbar
233
Installing Small Non-Driven Drum Ten Disc Cutterbar
234
Maintaining Large Drums
236
Inspecting Large Drums
236
Removing Large Driven Drums and Driveline
238
Installing Large Driven Drums and Driveline
241
Removing Large Non-Driven Drums
245
Installing Large Non-Driven Drums
246
Replacing Cutterbar Spindle Shear Pin
248
Removing Cutterbar Spindle Shear Pin
249
Installing Cutterbar Spindle Shear Pin
252
Drive Systems
256
Driveshields
256
Removing Driveshields
256
Installing Driveshields
257
Replacing Driveshield Latch
258
Driveline Shield Cone
259
Removing Driveline Shield Cone
259
Installing Driveline Shield Cone
260
Hitch Driveline Phasing
261
Primary Driveline
263
Removing Primary Driveline
263
Installing Primary Driveline
264
Hitch Driveline
265
Removing Hitch Driveline
266
Installing Hitch Driveline
269
Clutch Driveline
273
Removing Clutch Driveline
273
Installing Clutch Driveline
275
Checking Clutch Operation
278
Cross Driveline
280
Removing Cross Driveline
281
Installing Cross Driveline
282
Inspecting Driveline Taper Pins
283
Driveline Guards
286
Removing Driveline Guards
286
Installing Driveline Guards
287
Conditioner Drive Belt
290
Inspecting Conditioner Drive Belt
290
Removing Conditioner Drive Belt
291
Installing Conditioner Drive Belt
291
Conditioner Roll Timing Gearbox
293
Checking and Changing Lubricant in Conditioner Roll Timing Gearbox
293
Cutterbar / Conditioner Drive Gearbox
296
Checking and Adding Lubricant Cutterbar / Conditioner Drive Gearbox (T-Gearbox)
297
Draining Lubricant from Cutterbar Conditioner Drive Gearbox (T-Gearbox)
298
Header Swivel Gearbox and Hitch Swivel Gearbox
302
Checking Lubricant Levels in Header Swivel Gearbox and Hitch Swivel Gearbox
303
Draining Lubricant from Header Swivel Gearbox and Hitch Swivel Gearbox
304
Adding Lubricant to Header Swivel Gearbox and Hitch Swivel Gearbox
305
Wheels and Tires
305
Checking Wheel Bolts
305
Removing Wheels
306
Installing Field Wheels
307
Inflating Tires
308
Hydraulics
309
Checking Hydraulic Hoses and Lines
309
Hydraulic Cylinders
309
Electrical System
310
Maintaining Electrical System
310
Servicing Amber Hazard/Signal Lights
310
Replacing Amber Hazard/Signal Bulb
310
Replacing Amber Hazard/Signal Light Fixture
310
Servicing Red Brake/Tail Lights
311
Replacing Red Brake/Tail Light Bulb
311
Replacing Red Brake/Tail Light Fixture
312
Conditioner System
313
Roll Conditioner
313
Inspecting Roll Conditioner
313
Finger Conditioner
314
Inspecting Finger Conditioner
314
Changing Conditioner
316
Detaching Header from Carrier
317
Removing Conditioner
321
Installing Conditioner
324
Installing Conditioner Drive
325
Attaching Header and Carrier
328
Replacing Discharge Shield no Conditioner
332
Removing Discharge Shield no Conditioner
332
Installing Discharge Shield no Conditioner
333
Chapter 5: Options and Attachments
337
Performance Kits
337
Tall Crop Divider Kit
337
Hydraulic Center-Link Kit
337
Driveline Extension Kit
338
Tractor Utility Hitch Adapter
338
Transport System
339
Quick Change Blade Kit
339
Replacement Conditioners
340
Polyurethane Intermeshing Roller
340
Steel Intermeshing Roller
340
Finger Conditioner
340
Chapter 6: Troubleshooting
343
Troubleshooting Rotary Disc Pull-Type Performance
343
Troubleshooting Mechanical Issues
346
Chapter 7: Reference
349
Torque Specifications
349
Metric Bolt Specifications
349
Metric Bolt Specifications Cast Aluminum
351
Flare-Type Hydraulic Fittings
352
O-Ring Boss Hydraulic Fittings Adjustable
353
O-Ring Boss Hydraulic Fittings Non-Adjustable
354
O-Ring Face Seal Hydraulic Fittings
355
Tapered Pipe Thread Fittings
356
Conversion Chart
358
Transport Decal
359
Index
361
Recommended Lubricants
367
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MacDon R1 Series Operator's Manual (346 pages)
Rotary Disc Pull-Type
Brand:
MacDon
| Category:
Tractor Accessories
| Size: 29 MB
Table of Contents
Summary of Changes
6
Serial Numbers
7
Table of Contents
9
Chapter 1: Safety
17
Safety Alert Symbols
17
Signal Words
18
General Safety
19
Maintenance Safety
21
Hydraulic Safety
22
Tire Safety
23
Safety Signs
24
Installing Safety Decals
24
Safety Sign Decal Locations
25
Understanding Safety Signs
30
Operational Safety
37
Owner/Operator Responsibilities
38
Chapter 2: Product Overview
39
Definitions
39
Component Identification
41
Product Specifications
44
Chapter 3: Operation
47
Lift Cylinder Lock-Out Valves
47
Engaging Locks
47
Disengaging Locks
48
Driveshields
49
Opening Driveshields
49
Closing Driveshields
51
Cutterbar Doors
52
Opening Cutterbar Doors - North America
52
Opening Cutterbar Doors - Export Latches
53
Closing Cutterbar Doors
54
Daily Start-Up Check
55
Preparing Tractor for Rotary Disc Pull-Type
57
Tractor Requirements
57
Adjusting the Drawbar
57
Setting up the Rotary Disc Pull-Type Hitch
58
Installing Drawbar Hitch Adapter
58
Attaching Rotary Disc Pull-Type to the Tractor
59
Attaching with Drawbar Hitch
59
Attaching with Two-Point Hitch
61
Connecting Hydraulics
64
Connecting Electrical Wiring Harness
65
Detaching Rotary Disc Pull-Type from Tractor
68
Detaching from Drawbar
68
Detaching from Two-Point Hitch
71
Breaking in the Rotary Disc Pull-Type
74
Engaging the Power Take-Off
75
Raising and Lowering the Rotary Disc Pull-Type
76
Lift Cylinders
76
Lift Control
76
Shutdown Procedure
77
Steering the Rotary Disc Pull-Type
78
Operating on the Right Side of the Tractor
78
Operating on the Left Side of the Tractor
79
Avoiding Obstacles
80
Turning Square Corners
80
Turning 180 Degrees
82
Transporting the Rotary Disc Pull-Type
83
Preparing Rotary Disc Pull-Type for Transport
83
Converting between Field and Transport Modes
86
Converting from Transport to Field Mode - Without Road-Friendly Transport
86
Converting from Field to Transport Mode - Without Road-Friendly Transport
87
Converting from Field to Transport Mode - with Road-Friendly Transport
88
Converting from Transport to Field Mode - with Road-Friendly Transport
94
Transporting with a Tractor
97
Transport Lighting
98
Lighting - with Road-Friendly Transport ™ Option
98
Lighting - Without Road-Friendly Transport ™ Option
99
Operating the Rotary Disc Pull-Type
100
Float
100
Adjusting Float
100
Cutting Height
103
Adjusting Cutting Height
104
Adjusting Cutterbar Angle
106
Adjusting Cutterbar Angle - Mechanical Center-Link
106
Adjusting Cutterbar Angle - Optional Hydraulic Center-Link
106
Ground Speed
107
Cutterbar Deflectors
109
Removing Cutterbar Deflectors
109
Installing Cutterbar Deflectors
110
Tall Crop Divider Option
110
Installing Tall Crop Divider
110
Removing Tall Crop Divider
111
Conditioning: Roll Type
113
Roll Gap
113
Checking Roll Gap
113
Adjusting Roll Gap - Polyurethane Rolls
115
Adjusting Roll Gap - Steel Rolls
116
Adjusting Roll Tension
117
Roll Tension
117
Roll Timing
117
Adjusting Roll Timing
118
Checking Roll Timing
118
Adjusting Forming Shields - Roll Conditioner
120
Positioning Forming Shield Side Deflectors - Roll Conditioner
120
Positioning Rear Baffle - Roll Conditioner
122
Conditioning - Finger Type
123
Adjusting Internal Intensity Baffle Clearance
123
Internal Intensity Baffle
123
Changing Finger Rotor Speed
124
Finger Rotor Speed
124
Forming Shields - Finger Conditioner
127
Positioning Side Deflectors - Finger Conditioner
127
Positioning Rear Baffle - Finger Conditioner
128
Haying Tips
129
Curing
129
Topsoil Moisture
129
Weather and Topography
129
Driving on Windrow
130
Raking and Tedding
130
Using Chemical Drying Agents
130
Windrow Characteristics
130
Checking Level of the Rotary Disc Pull-Type
131
Unplugging the Rotary Disc Pull-Type
132
Chapter 4: Maintenance and Servicing
135
Recommended Safety Procedures
135
Preparing Machine for Servicing
137
Maintenance Requirements
138
Maintenance Schedule/Record
139
Break-In Inspections
143
Preseason Servicing
143
End-Of-Season Servicing
144
Lubricating the Rotary Disc Pull-Type
144
Greasing Procedure
145
Service Intervals
145
Cutterbar System
155
Cutterbar Doors
155
Inspecting Cutterbar Doors
155
Maintaining Curtains
156
Inspecting Curtains
156
Removing Cutterbar Door Curtains
157
Installing Cutterbar Door Curtains
157
Removing Cutterbar Inboard Curtain
158
Installing Cutterbar Inboard Curtain
159
Removing Outboard Curtains
160
Installing Outboard Curtains
161
Lubricating Cutterbar
162
Checking and Adding Lubricant - Cutterbar
162
Draining the Cutterbar
165
Filling Lubricant into a Repaired Cutterbar
167
Cutterbar Discs
168
Inspecting Cutterbar Discs
168
Removing Cutterbar Discs
169
Installing Cutterbar Discs
171
Replacing Cutterbar Spindles
173
Removing Cutterbar Spindles
174
Installing Cutterbar Spindles
176
Reconfiguring Cutterbar Crop Stream
180
Changing R113 PT Cutterbar Crop Stream Configuration
182
Changing R116 PT Cutterbar Crop Stream Configuration
183
Maintaining Disc Blades
183
Inspecting Disc Blades
184
Inspecting Disc Blade Hardware
185
Removing Disc Blades
187
Installing Disc Blades
188
Maintaining Quick Change Blade System
189
Inspecting Retaining Bolts
189
Inspecting Quick Change Plates
191
Replacing Quick Change Blades
192
Maintaining Accelerators
194
Inspecting Accelerators
194
Removing Accelerators
195
Installing Accelerators
197
Rock Guards
198
Inspecting Rock Guards
198
Removing Inboard Rock Guards
199
Installing Inboard Rock Guards
200
Removing Outboard Rock Guards
200
Installing Outboard Rock Guards
201
Maintaining Small Drums - R116 PT
203
Inspecting Small Drums - R116 PT
203
Removing Small Driven Drum and Driveline - R116 PT
205
Installing Small Driven Drum and Driveline - R116 PT
208
Removing Small Non-Driven Drum - R116 PT
212
Installing Small Non-Driven Drum - R116 PT
213
Maintaining Large Drums - R113 or R116 PT
215
Inspecting Large Drums - R113 or R116 PT
215
Removing Large Driven Drums and Driveline - R113 or R116 PT
217
Installing Large Driven Drums and Driveline - R113 or R116 PT
220
Removing Large Non-Driven Drums - R113 or R116 PT
224
Installing Large Non-Driven Drums - R113 or R116 PT
226
Removing Cutterbar Spindle Shear Pin
228
Replacing Cutterbar Spindle Shear Pin
228
Installing Cutterbar Spindle Shear Pin
232
Drive Systems
235
Driveshields
235
Removing Driveshields
235
Installing Driveshields
237
Replacing Driveshield Latch
238
Driveline Shield Cone
239
Installing Driveline Shield Cone
239
Removing Driveline Shield Cone
239
Hitch Driveline Phasing
240
Primary Driveline
242
Removing Primary Driveline
242
Installing Primary Driveline
243
Hitch Driveline
245
Removing Hitch Driveline
245
Installing Hitch Driveline
248
Clutch Driveline
252
Removing Clutch Driveline
253
Installing Clutch Driveline
255
Checking Clutch Operation
257
Adjusting Clutch
259
Cross Driveline
261
Removing Cross Driveline
261
Installing Cross Driveline
263
Inspecting Driveline Taper Pins
264
Driveline Guards
266
Removing Driveline Guards
266
Installing Driveline Guards
267
Conditioner Drive Belt
270
Inspecting Conditioner Drive Belt
270
Removing Conditioner Drive Belt
272
Installing Conditioner Drive Belt
273
Conditioner Roll Timing Gearbox
274
Checking and Changing Oil in Conditioner Roll Timing Gearbox
275
Pull-Type Drive Gearbox (T-Gearbox)
276
Checking and Adding Lubricant - Cutterbar-Conditioner Drive Gearbox (T-Gearbox)
277
Draining Rotary Disc Pull-Type Gearbox (T-Gearbox) Lubricant
279
Header Swivel Gearbox and Hitch Swivel Gearbox
283
Checking Lubricant Levels in the Header Swivel Gearbox and Hitch Swivel Gearbox
284
Draining Lubricant from the Header Swivel Gearbox and Hitch Swivel Gearbox
285
Adding Lubricant to the Header Swivel Gearbox and Hitch Swivel Gearbox
286
Checking Wheel Bolts
286
Wheels and Tires
286
Removing Wheels
287
Installing Field Wheels
288
Inflating Tires
289
Hydraulics
290
Checking Hydraulic Hoses and Lines
290
Hydraulic Cylinders
290
Electrical System
291
Maintaining Electrical System
291
Replacing Amber Hazard/Signal Bulb
291
Replacing Amber Hazard/Signal Light Fixture
291
Servicing Amber Hazard/Signal Lights
291
Replacing Red Brake/Tail Light Bulb
292
Replacing Red Brake/Tail Light Fixture
292
Servicing Red Brake/Tail Lights
292
Conditioner System
293
Inspecting Roll Conditioner
293
Roll Conditioner
293
Finger Conditioner
294
Inspecting Finger Conditioner
294
Changing the Conditioner
296
Separating Header from Carrier
297
Removing the Conditioner
301
Installing the Conditioner
304
Installing Conditioner Drive
305
Assembling Header and Carrier
307
Replacing Shield - no Conditioner
310
Removing Discharge Shield - no Conditioner
310
Installing Discharge Shield - no Conditioner
311
Chapter 5: Options and Attachments
315
Performance Kits
315
Tall Crop Divider Kit
315
Hydraulic Center-Link Kit
315
Driveline Extension Kit
316
Tractor Utility Hitch Adapter
316
Transport System
316
Quick Change Blade Kit
317
Replacement Conditioners
318
Polyurethane Intermeshing Roller
318
Steel Intermeshing Roller
318
Finger Conditioner
318
Chapter 6: Troubleshooting
319
Troubleshooting Rotary Disc Pull-Type Performance
319
Troubleshooting Mechanical Issues
322
Chapter 7: Reference
325
Torque Specifications
325
SAE Bolt Torque Specifications
325
Metric Bolt Specifications
327
Metric Bolt Specifications Bolting into Cast Aluminum
329
Flare-Type Hydraulic Fittings
330
O-Ring Boss Hydraulic Fittings - Adjustable
331
O-Ring Boss Hydraulic Fittings - Non-Adjustable
333
O-Ring Face Seal Hydraulic Fittings
334
Tapered Pipe Thread Fittings
335
Conversion Chart
336
Converting Transport Decal
337
Index
339
Recommended Lubricants
345
MacDon R1 Series Operator's Manual (278 pages)
Rotary Disc Header
Brand:
MacDon
| Category:
Farm Equipment
| Size: 31 MB
Table of Contents
Summary of Changes
7
Model and Serial Number
8
Table of Contents
9
Chapter 1: Safety
15
Safety Alert Symbols
15
Signal Words
16
General Safety
17
Maintenance Safety
19
Hydraulic Safety
20
Welding Precaution
21
Safety Signs
22
Installing Safety Decals
22
Safety Sign Locations
23
Understanding Safety Signs
25
Chapter 2: Product Overview
29
Specifications
29
Component Identification
31
Definitions
33
Chapter 3: Operation
35
Break-In Period
35
Daily Start-Up Check
36
Engaging and Disengaging Header Safety Props
37
Engaging and Disengaging Header Safety Props M1 Series Windrower
37
Engaging and Disengaging Header Safety Props M155, M155E4, or M205 Self-Propelled
38
Windrower
38
Attaching Rotary Disc Header to Windrower
40
Attaching Header to M1 Series Windrower
40
Attaching Header to M155, M155E4, or M205 Windrower Hydraulic Center-Link with Optional Self-Alignment
46
Attaching Header to M155, M155E4, M205 Windrower Hydraulic Center-Link Without Optional Self-Alignment
51
Attaching Hydraulic and Electrical Components
57
Connecting Header Hydraulics and Electrical Components M1 Series Windrowers
57
Connecting Header Hydraulic and Electrical Components M155 or M155E4 Windrower
62
Connecting Header Hydraulics and Electrical Components M205 Self-Propelled Windrower
69
Detaching Header from Windrower
79
Detaching Header from M1 Series Windrower
79
Detaching Header from M155 or M155E4 Self-Propelled Windrower
84
Detaching Header from M205 Windrower
88
Disconnecting Header Hydraulics M205 Self-Propelled Windrower with Quick Couplers
89
Disconnecting Header Hydraulics M205 Self-Propelled Windrower Without Quick Couplers
90
Disconnecting Header Electrical System M205 Self-Propelled Windrower
91
Driveshields
94
Opening Driveshields
94
Closing Driveshields
95
Cutterbar Doors
97
Opening Cutterbar Doors North America
97
Opening Cutterbar Doors Export Latches
98
Closing Cutterbar Doors
99
Header Settings
101
Cutting Height
101
Adjusting Cutting Height
102
Cutterbar Angle
103
Header Float
104
Ground Speed
104
Reconfiguring Cutterbar Crop Stream
106
Changing Header Cutterbar Crop Stream Configuration
107
Changing Header Cutterbar Crop Stream Configuration
108
Conditioner
109
Roll Gap
109
Checking Roll Gap
109
Adjusting Roll Gap Polyurethane Rolls
110
Adjusting Roll Gap Steel Rolls
111
Roll Tension
112
Adjusting Roll Tension
112
Roll Timing
113
Checking Roll Timing
113
Adjusting Roll Timing
113
Forming Shields Roll Conditioner
115
Positioning Forming Shield Side Deflectors Roll Conditioner
116
Positioning Rear Baffle Roll Conditioner
116
Cutterbar Deflectors
119
Removing Cutterbar Deflectors R113
119
Installing Cutterbar Deflectors R113
120
Removing Cutterbar Deflectors R116
120
Installing Cutterbar Deflectors R116
121
Haying Tips
122
Curing
122
Topsoil Moisture
122
Weather and Topography
122
Windrow Characteristics
123
Driving on Windrow
123
Using Chemical Drying Agents
123
Transporting Header
124
Chapter 4: Maintenance and Servicing
125
Preparing Machine for Servicing
125
Recommended Safety Procedures
126
Maintenance Requirements
128
Maintenance Schedule/Record
128
Break-In Inspections
131
Preseason Servicing
131
End-Of-Season Servicing
132
Lubrication
133
Greasing Procedure
133
First 25 Hours
134
Every 25 Hours
135
First 50 Hours
136
Every 100 Hours or Annually
137
Every 250 Hours
138
Cutterbar System
139
Lubricating Cutterbar
139
Checking and Adding Lubricant Cutterbar
139
Draining Cutterbar
142
Adding Lubricant to Cutterbar
143
Cutterbar Discs
144
Inspecting Cutterbar Discs
144
Removing Cutterbar Discs
146
Installing Cutterbar Discs
147
Replacing Cutterbar Spindles
149
Removing Cutterbar Spindles
150
Installing Cutterbar Spindles
152
Maintaining Disc Blades
156
Inspecting Disc Blades
156
Inspecting Disc Blade Hardware
158
Removing Disc Blades
160
Installing Disc Blades
161
Accelerators
163
Inspecting Accelerators
163
Removing Accelerators
164
Installing Accelerators
166
Rock Guards
167
Inspecting Rock Guards
167
Removing Inboard Rock Guards
168
Installing Inboard Rock Guards
169
Removing Outboard Rock Guards
170
Installing Outboard Rock Guards
171
Maintaining Small Drums R116 SP
173
Inspecting Small Drums R116 SP
173
Removing Small Driven Drum and Driveline R116 SP
174
Installing Small Driven Drum and Driveline R116 SP
178
Removing Small Non-Driven Drum R116 SP
182
Installing Small Non-Driven Drum R116 SP
183
Maintaining Large Drums R113 or R116 SP
184
Inspecting Large Drums R113 or R116 SP
185
Removing Large Driven Drums and Driveline R113 or R116 SP
187
Installing Large Driven Drums and Driveline R113 or R116 SP
190
Removing Large Non-Driven Drums R113 or R116 SP
194
Installing Large Non-Driven Drums R113 or R116 SP
196
Replacing Cutterbar Spindle Shear Pin
198
Removing Cutterbar Spindle Shear Pin
199
Installing Cutterbar Spindle Shear Pin
203
Conditioner Roll Timing Gearbox
208
Checking and Changing Lubricant in Conditioner Roll Timing Gearbox
208
Servicing Header Drive Gearbox
211
Changing Header Drive Gearbox Lubricant
211
Inspecting Cutterbar Doors
213
Maintaining Curtains
214
Inspecting Curtains
214
Removing Cutterbar Door Curtains
215
Installing Cutterbar Door Curtains
216
Removing Cutterbar Inboard Curtain
216
Installing Cutterbar Inboard Curtain
218
Removing Outboard Curtains
219
Installing Outboard Curtains
220
Conditioner System
222
Inspecting Roll Conditioner
222
Conditioner Drive Belt
224
Inspecting Conditioner Drive Belt
224
Removing Conditioner Drive Belt
225
Installing Conditioner Drive Belt
226
Changing Conditioner
227
Removing Conditioner
228
Installing Conditioner
232
Installing Conditioner Drive
236
Replacing Discharge Shield no Conditioner
238
Removing Discharge Shield no Conditioner
238
Installing Discharge Shield no Conditioner
239
Replacing Driveshields
240
Removing Driveshields
240
Installing Driveshields
242
Replacing Driveshield Latch
243
Electrical System
245
Maintaining Electrical System
245
Replacing Amber Hazard/Signal Light Fixture
245
Replacing Amber Hazard/Signal Bulb
246
Replacing Header Speed Sensor
246
Hydraulics
248
Checking Hydraulic Hoses and Lines
248
Chapter 5: Options and Attachments
249
Performance Kits
249
Tall Crop Divider Kit
249
No Conditioner Kit
249
Polyurethane Roll Conditioner Kit
249
Steel Roll Conditioner Kit
249
Hydraulic Drive Conversion Kits
250
R1 to M1170 Hydraulic Drive Kit
250
M1240 Case Drain Kit
250
M155 and M155E4 Hydraulic Drive Conversion Kit
251
M205 Compatibility Kit
251
Chapter 6: Troubleshooting
253
Performance Problems
253
Mechanical Problems
257
Chapter 7: Reference
261
Torque Specifications
261
Metric Bolt Specifications
261
Metric Bolt Specifications Bolting into Cast Aluminum
263
O-Ring Boss Hydraulic Fittings Adjustable
263
O-Ring Boss Hydraulic Fittings Non-Adjustable
266
O-Ring Face Seal Hydraulic Fittings
266
Tapered Pipe Thread Fittings
268
Conversion Chart
269
Index
271
Recommended Lubricants
277
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MacDon R1 Series Installation Instructions Manual (48 pages)
Rotary Disc Pull-Types and Headers, Eight- and Ten-Disc Cutterbar Kits Installation
Brand:
MacDon
| Category:
Farm Equipment
| Size: 3 MB
Table of Contents
Table of Contents
5
Chapter 1: Safety
7
Signal Words
7
General Safety
8
Chapter 2: Parts List
11
Chapter 3: Installation Instructions
13
Opening Cutterbar Doors - North America
13
Opening Cutterbar Doors - Export Latches
14
Removing Drivelines
16
Removing Driveline on an R113 - Large Driven Drums
17
Removing Driveline on an R116 - Small Driven Drums
20
Removing Cutterbar Deflectors
23
Removing the R113 Cutterbar
24
Removing the R116 Cutterbar
25
Checking Cutterbar Lubricant Level
26
Removing Outboard Rock Guards
27
Installing the R113 Cutterbar
28
Installing the R116 Cutterbar
32
Installing Driveline and Shielding
36
Installing Driveline and Shielding on an R113 - Large Driven Drums
36
Installing Driveline and Shielding on an R116 - Small Driven Drums
39
Installing Outboard Rock Guards
42
Installing Cutterbar Deflectors
44
Closing Cutterbar Doors
45
MacDon R1 Series Quick Start Manual (2 pages)
PULL-TYPE DISC MOWER
Brand:
MacDon
| Category:
Lawn Mower
| Size: 2 MB
Table of Contents
Windrow
1
Side Deflectors
1
Float
1
Transport
1
Ground Speed
1
Disc Speed
1
Conditioning
2
Roll Gap
2
Finger Clearance
2
Roll Tension
2
Finger Rotor RPM
2
Cutting Height
2
Header Angle
2
Skid Shoes
2
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