MacDon R116 SP Rotary Disc Header Manuals

Manuals and User Guides for MacDon R116 SP Rotary Disc Header. We have 1 MacDon R116 SP Rotary Disc Header manual available for free PDF download: Operator's Manual

MacDon R116 SP Operator's Manual

MacDon R116 SP Operator's Manual (278 pages)

Rotary Disc Header

Brand: MacDon | Category: Farm Equipment | Size: 31 MB

Table of Contents

Summary of Changes
7
Model and Serial Number
8
Table of Contents
9
Chapter 1: Safety

15
- Safety Alert Symbols
  15
- Signal Words
  16
- General Safety
  17
- Maintenance Safety
  19
- Hydraulic Safety
  20
- Welding Precaution
  21
- Safety Signs
  22
- Installing Safety Decals
  22
- Safety Sign Locations
  23
- Understanding Safety Signs
  25
Chapter 2: Product Overview

29
- Specifications
  29
- Component Identification
  31
- Definitions
  33
Chapter 3: Operation

35
Chapter 4: Maintenance and Servicing

125
- Preparing Machine for Servicing
  125
- Recommended Safety Procedures
  126
- Maintenance Requirements
  128
- Maintenance Schedule/Record
  128
- Break-In Inspections
  131
- Preseason Servicing
  131
- End-Of-Season Servicing
  132
- Lubrication
  133
- Greasing Procedure
  133
- First 25 Hours
  134
- Every 25 Hours
  135
- First 50 Hours
  136
- Every 100 Hours or Annually
  137
- Every 250 Hours
  138
- Cutterbar System
  139
- Lubricating Cutterbar
  139
- Checking and Adding Lubricant Cutterbar
  139
- Draining Cutterbar
  142
- Adding Lubricant to Cutterbar
  143
- Cutterbar Discs
  144
- Inspecting Cutterbar Discs
  144
- Removing Cutterbar Discs
  146
- Installing Cutterbar Discs
  147
- Replacing Cutterbar Spindles
  149
- Removing Cutterbar Spindles
  150
- Installing Cutterbar Spindles
  152
- Maintaining Disc Blades
  156
- Inspecting Disc Blades
  156
- Inspecting Disc Blade Hardware
  158
- Removing Disc Blades
  160
- Installing Disc Blades
  161
- Accelerators
  163
- Inspecting Accelerators
  163
- Removing Accelerators
  164
- Installing Accelerators
  166
- Rock Guards
  167
- Inspecting Rock Guards
  167
- Removing Inboard Rock Guards
  168
- Installing Inboard Rock Guards
  169
- Removing Outboard Rock Guards
  170
- Installing Outboard Rock Guards
  171
- Maintaining Small Drums R116 SP
  173
- Inspecting Small Drums R116 SP
  173
- Removing Small Driven Drum and Driveline R116 SP
  174
- Installing Small Driven Drum and Driveline R116 SP
  178
- Removing Small Non-Driven Drum R116 SP
  182
- Installing Small Non-Driven Drum R116 SP
  183
- Maintaining Large Drums R113 or R116 SP
  184
- Inspecting Large Drums R113 or R116 SP
  185
- Removing Large Driven Drums and Driveline R113 or R116 SP
  187
- Installing Large Driven Drums and Driveline R113 or R116 SP
  190
- Removing Large Non-Driven Drums R113 or R116 SP
  194
- Installing Large Non-Driven Drums R113 or R116 SP
  196
- Replacing Cutterbar Spindle Shear Pin
  198
- Removing Cutterbar Spindle Shear Pin
  199
- Installing Cutterbar Spindle Shear Pin
  203
- Conditioner Roll Timing Gearbox
  208
- Checking and Changing Lubricant in Conditioner Roll Timing Gearbox
  208
- Servicing Header Drive Gearbox
  211
- Changing Header Drive Gearbox Lubricant
  211
- Inspecting Cutterbar Doors
  213
- Maintaining Curtains
  214
- Inspecting Curtains
  214
- Removing Cutterbar Door Curtains
  215
- Installing Cutterbar Door Curtains
  216
- Removing Cutterbar Inboard Curtain
  216
- Installing Cutterbar Inboard Curtain
  218
- Removing Outboard Curtains
  219
- Installing Outboard Curtains
  220
- Conditioner System
  222
- Inspecting Roll Conditioner
  222
- Conditioner Drive Belt
  224
- Inspecting Conditioner Drive Belt
  224
- Removing Conditioner Drive Belt
  225
- Installing Conditioner Drive Belt
  226
- Changing Conditioner
  227
- Removing Conditioner
  228
- Installing Conditioner
  232
- Installing Conditioner Drive
  236
- Replacing Discharge Shield no Conditioner
  238
- Removing Discharge Shield no Conditioner
  238
- Installing Discharge Shield no Conditioner
  239
- Replacing Driveshields
  240
- Removing Driveshields
  240
- Installing Driveshields
  242
- Replacing Driveshield Latch
  243
- Electrical System
  245
- Maintaining Electrical System
  245
- Replacing Amber Hazard/Signal Light Fixture
  245
- Replacing Amber Hazard/Signal Bulb
  246
- Replacing Header Speed Sensor
  246
- Hydraulics
  248
- Checking Hydraulic Hoses and Lines
  248
Chapter 5: Options and Attachments

249
- Performance Kits
  249
- Tall Crop Divider Kit
  249
- No Conditioner Kit
  249
- Polyurethane Roll Conditioner Kit
  249
- Steel Roll Conditioner Kit
  249
- Hydraulic Drive Conversion Kits
  250
- R1 to M1170 Hydraulic Drive Kit
  250
- M1240 Case Drain Kit
  250
- M155 and M155E4 Hydraulic Drive Conversion Kit
  251
- M205 Compatibility Kit
  251
Chapter 6: Troubleshooting

253
- Performance Problems
  253
- Mechanical Problems
  257
Chapter 7: Reference

261
- Torque Specifications
  261
- Metric Bolt Specifications
  261
- Metric Bolt Specifications Bolting into Cast Aluminum
  263
- O-Ring Boss Hydraulic Fittings Adjustable
  263
- O-Ring Boss Hydraulic Fittings Non-Adjustable
  266
- O-Ring Face Seal Hydraulic Fittings
  266
- Tapered Pipe Thread Fittings
  268
- Conversion Chart
  269
- Index
  271
- Recommended Lubricants
  277

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