Page 1 Design Guide iC7-Automation Air-cooled Enclosed Drives 206/385–1710 A drives.danfoss.com |...
Page 3: Table Of Contents
Design Guide | iC7-Automation Air-cooled Enclosed Drives Contents Contents Introduction Purpose of this Design Guide Additional Resources Planning and Design Support Materials 1.3.1 Overview 1.3.2 Locating Support Information Version History Abbreviations Recommended Disposal Safety Safety Safety Symbols General Safety Considerations...
Page 4 Design Guide | iC7-Automation Air-cooled Enclosed Drives Contents Lifting the Enclosed Drive Mechanical Installation Storing the Enclosed Drive 5.1.1 Storage Requirements Storage of 2–12 Months 5.1.2 5.1.3 Storage of over 12 Months (FE9 and FE10) 5.1.4 Storage of Several Years...
Page 5 Design Guide | iC7-Automation Air-cooled Enclosed Drives Contents Control Compartment Internal Elements Control Compartment Connections Star Coupler Board I/O and Relay Option Connections I/O and Relay Option Interface 7.7.1 Analog Inputs 7.7.2 Analog Outputs 7.7.3 Digital Inputs Digital Outputs 7.7.4 7.7.5...
Page 6 Design Guide | iC7-Automation Air-cooled Enclosed Drives Contents Dimensions for Back-channel Cooling Option, FE10 9.2.8 9.2.9 Dimensions for Back-channel Cooling Option, AE10, AE11, IE10, IE11 9.2.10 Dimensions for the Cooling Air Output Flange Option, FE9 Dimensions for the Cooling Air Output Flange Option, FE10 9.2.11...
Page 7 Design Guide | iC7-Automation Air-cooled Enclosed Drives Contents Current Ratings 9.7.1 General Current Rating Information Current Ratings for 6-pulse Enclosed Drives, FE9 and FE10, 400 V AC 9.7.2 9.7.3 Current Ratings for 6-pulse Enclosed Drives, FE9 and FE10, UL, 460 V AC 9.7.4...
Page 8 Design Guide | iC7-Automation Air-cooled Enclosed Drives Contents | Danfoss Drives Oy © 2024.09 AJ389643274589en-000101 / 172F6409A...
Page 9: Introduction
Overview 1.3.1 Danfoss provides access to comprehensive product information that supports throughout the product lifecycle. All iC7 series design guides, installation guides, safety guides, operating guides, and application guides are available for download at https://www.danfoss.com. It is also possible to order printed guides.
Page 10: Locating Support Information
Design Guide | iC7-Automation Air-cooled Enclosed Drives Introduction Locating Support Information 1.3.2 Additional information is available on the company website. Go to https://www.danfoss.com. Select Products. Select Drives. Select the product series, for example Low-voltage drives or System modules. Select the product series (for example, iC7).
Page 11: Recommended Disposal
Contact your local Danfoss office for further information on environmental aspects and recycling instructions for professional recyclers. End-of-life treatment must follow international and local regulations. All products are designed and manufactured in accordance with Danfoss company guidelines on prohibited and restricted substances. A list of these substances is available at https://www.danfoss.com.
Page 12: Safety
Design Guide | iC7-Automation Air-cooled Enclosed Drives Safety Safety Safety When designing AC drives, some residual dangers cannot be avoided. One example is the discharge time, which must be observed to avoid potential death or serious injury. The discharge time is shown on the danger label on the drive.
Page 13: Target Group And Necessary Qualifications
Design Guide | iC7-Automation Air-cooled Enclosed Drives Safety DANGER DISCHARGE TIME (5 OR 20 MINUTES) The drive contains capacitors, which can remain charged even when the drive is not powered. High voltage can be present even when the warning indicator lights are off.
Page 14 Design Guide | iC7-Automation Air-cooled Enclosed Drives Safety Only Danfoss authorized, qualified personnel are allowed to repair this equipment. Specialized training is required to perform the activities related to repair. | Danfoss Drives Oy © 2024.09 AJ389643274589en-000101 / 172F6409A...
Page 15: Danfoss Ic7 Series
Design Guide | iC7-Automation Air-cooled Enclosed Drives Danfoss iC7 Series Danfoss iC7 Series Overview of iC7 Series The Danfoss iC7 series comprises 3 products that combine hardware and software. Table 3: The iC7 Series Product Product category Product type Application software...
Page 16: Product Overview
Design Guide | iC7-Automation Air-cooled Enclosed Drives Product Overview Product Overview The Air-cooled Enclosed Drives The enclosed drives come in 6-pulse, low-harmonic, and regenerative variants. The control compartment on the cabinet door gives easy access to the control. The air-cooled enclosed drives have high power density because of efficient cooling solutions.
Page 17 Design Guide | iC7-Automation Air-cooled Enclosed Drives Product Overview dU/dt Filter Motor terminals PE busbar Inlet air grill IP54 grommet for mains and motor cables (IEC) Control cable grommet, bottom Control cable grommet, top View from the top View from the bottom...
Page 18: Interior View Of The Cabinet, Fe10
Design Guide | iC7-Automation Air-cooled Enclosed Drives Product Overview Motor terminals (behind PE busbar, Top-entry option) Mains terminals (Top-entry option) Brake terminals (Top-entry option) Control cable grommet, top IP54 grommet for mains and motor cables (Top-entry View from the top...
Page 19 Design Guide | iC7-Automation Air-cooled Enclosed Drives Product Overview Control cable grommet, top View from the top View from the bottom Figure 4: Interior View of FE10 with Top-entry Option Control compartment Contactor (behind control compartment) Main switch (optional) Mains terminals...
Page 20: Interior View Of The Cabinet, Ae10 + Ie10
Design Guide | iC7-Automation Air-cooled Enclosed Drives Product Overview IP54 grommet for mains and motor cables (Top-entry View from the top option) View from the bottom Interior View of the Cabinet, AE10 + IE10 4.2.3 Figure 5: Interior View of the Cabinet, AE10 + IE10 | Danfoss Drives Oy ©...
Page 21 Design Guide | iC7-Automation Air-cooled Enclosed Drives Product Overview Control compartment Contactor Main switch AC fuses Motor fan control/supply terminals (+ICFI1-4), AUX AC PE busbar supply terminals (+IHAS), motor heater supply (+IAMH) Inlet air grill Control cable grommet, top DC fuses, behind the touch protection plate...
Page 22: Interior View Of The Cabinet, 2 X Ae10 + 2 X Ie10
Design Guide | iC7-Automation Air-cooled Enclosed Drives Product Overview Interior View of the Cabinet, 2 x AE10 + 2 x IE10 4.2.4 Figure 6: Interior View of the Cabinet, 2 x AE10 + 2 x IE10 Pre-charging circuit Contactor Main switch...
Page 23: Interior View Of The Cabinet, Ae11 + Ie11
Design Guide | iC7-Automation Air-cooled Enclosed Drives Product Overview Motor terminals Motor fan control/supply terminals (+ICFI1-4), Auxiliary AC supply terminals (+IHAS), behind PE busbar IP54 grommet for motor cables (IEC) Control cable grommet, bottom IP54 grommet for mains cables (IEC) 4.2.5...
Page 24: Interior View Of The Cabinet, 2 X Ae11 + 2 X Ie11
Design Guide | iC7-Automation Air-cooled Enclosed Drives Product Overview Control compartment Motor terminals Motor fan control/supply terminals (+ICF1-4), Auxiliary AC IP54 grommet for mains cable (IEC) supply terminals (+IHAS), motor heater supply (+IAMH), behind the PE busbar Control cable grommet, bottom...
Page 25: Description Of The Frame Designation
Design Guide | iC7-Automation Air-cooled Enclosed Drives Product Overview Charging circuit Air circuit breaker Mains terminals AC fuses PE busbar Inlet air grill Control cable grommet, top DC fuses, behind the touch protection plate Control compartment Motor terminals Motor fan control/supply terminals (+ICFI1-4), Auxiliary AC...
Page 26: Description Of The Model Code
Design Guide | iC7-Automation Air-cooled Enclosed Drives Product Overview Description of the Model Code The model code is made of standard codes and plus codes. Each part of the model code agrees to the data in the order. Example The model code can have this format, for example:...
Page 27: Labels On The Power Units
Danfoss A/S DK-6430 Nordborg www.danfoss.com MADE IN FINLAND Danfoss Ltd., 22 Wycombe End, HP9 1NB, GB Figure 9: Product Label for iC7-Automation Enclosed Drives Model code of the product Product number Power, input, and output ratings Protection rating Temperature rating for ambient air...
Page 28 Design Guide | iC7-Automation Air-cooled Enclosed Drives Product Overview WARNING LIFTING HEAVY LOAD Not following the safe lifting instructions can result in death or serious injury and damage to the equipment. Follow local safety regulations on lifting. Use a lifting device that is in proper working condition and appropriate for the weight of the load.
Page 29 Design Guide | iC7-Automation Air-cooled Enclosed Drives Product Overview >60° >60° Figure 11: Lifting the Enclosed Drive Lift the drive to the required position. Danfoss Drives Oy © 2024.09 AJ389643274589en-000101 / 172F6409A |...
Page 30: Mechanical Installation
Design Guide | iC7-Automation Air-cooled Enclosed Drives Mechanical Installation Mechanical Installation Storing the Enclosed Drive Storage Requirements 5.1.1 If it is necessary to store the product before installing it, follow these instructions. Keep the product in the original packaging. Make sure that the ambient storage conditions correspond to these requirements: Temperature: -40...+70 °C (-40...+158 °F)
Page 31: Installing The Enclosed Drives Back To Back
Design Guide | iC7-Automation Air-cooled Enclosed Drives Mechanical Installation Figure 12: Installing the Enclosed Drive, FE9, FE10 Mounting holes at the top Mounting holes at the bottom Installing the Enclosed Drives Back to Back The enclosed drives can be installed back to back with other enclosed drives.
Page 32: Installing The Ip21 Top Cover
Design Guide | iC7-Automation Air-cooled Enclosed Drives Mechanical Installation (3.94) Figure 13: Installation of Cabinets Back to Back, mm (in) Secure the enclosed drive to the floor and to the wall using all the mounting holes. There are 2 mounting holes at the rear top, 6 mounting holes at the front bottom, and 6 mounting holes at the rear bottom.
Page 33: Cooling Requirements
Design Guide | iC7-Automation Air-cooled Enclosed Drives Mechanical Installation Figure 14: Installing the IP21 Top Cover Top cover Top cover brackets Cooling Requirements General Cooling Requirements 5.6.1 The power units produce heat in operation. The fans circulate air and decrease the temperature of the drive. Make sure that there is sufficiently free space around the drive.
Page 34: Default Cooling
Design Guide | iC7-Automation Air-cooled Enclosed Drives Mechanical Installation Table 7: Air Flow of Different Fans of the Cabinet (continued) Cabinet Main cooling channel [m /hr (cfm)] Auxiliary cooling channel [m /hr (cfm)] 2 x AE10, 2 x IE10 5520 (3246)
Page 35: Cooling Options
Design Guide | iC7-Automation Air-cooled Enclosed Drives Mechanical Installation Cooling Options 5.6.3 The enclosed drives have two cooling options, the back-channel cooling (+OABC) and the cooling air output flange (+OAOF). In the cooling air output flange, the front and rear plates of the plinth are interchangeable, so the air intake can be in the front or at the back.
Page 36: Installing The Back-Channel Cooling Option
Design Guide | iC7-Automation Air-cooled Enclosed Drives Mechanical Installation Figure 17: Cooling Air Output Flange (+OAOF), Intake Front or Back, Output Top Air intake at the back Air intake in the front Table 9: Number of Air Output Holes in the Cooling Air Output Flange...
Page 37 Design Guide | iC7-Automation Air-cooled Enclosed Drives Mechanical Installation Figure 18: Installing the Back-channel Cooling Option Cover Plate The cover plate The top hood Place the top hood on top of the cabinet. Place the brackets so that they press the sides of the top hood down.
Page 38 Design Guide | iC7-Automation Air-cooled Enclosed Drives Mechanical Installation Adjust the air guide at the bottom. Figure 20: Back-channel Cooling Option Air Guide at the Bottom | Danfoss Drives Oy © 2024.09 AJ389643274589en-000101 / 172F6409A...
Page 39: Electrical Installation
Design Guide | iC7-Automation Air-cooled Enclosed Drives Electrical Installation Electrical Installation Fuse Guidelines The drive system is equipped with fast-acting AC fuses to limit the damages of the drive system. See the fuse tables: 9.6.1 Fuse Size Tables. To ensure fuse performance, make sure that the available supply short-circuit current is sufficient. Check the minimum required values ) at the fuse location.
Page 40: Brake Cable Requirements
Design Guide | iC7-Automation Air-cooled Enclosed Drives Electrical Installation Use symmetrical power cabling with power units connected in parallel. Each power unit must have the same number of cables with an equal cross-section and equal length. Maximum number of power unit cables and bolts sizes can be found in 9.5.1 General Cable Size...
Page 41: Prerequisites For Cable Installation
Design Guide | iC7-Automation Air-cooled Enclosed Drives Electrical Installation Prerequisites for Cable Installation Before starting, make sure that none of the components of the AC drive are live. Read all safety precautions in this guide and other documents available for this product.
Page 42: Installing Power Cables
Design Guide | iC7-Automation Air-cooled Enclosed Drives Electrical Installation Auxiliary power cable Control cable grommet Mains cable Grommets Control board and option boards Terminal blocks Strain relief and 360° grounding PE busbar Motor cable Brake cable Figure 24: Recommended Installation...
Page 43 Design Guide | iC7-Automation Air-cooled Enclosed Drives Electrical Installation To make a 360° connection, expose the shield of the cables. Use a cable tie to attach the knitted metal mesh tube. Figure 25: Cabling Methods (IEC) PE busbar Grommet holder...
Page 44: Installing The Power Cables Through The Top (+Kcit Or +Kdot)
Design Guide | iC7-Automation Air-cooled Enclosed Drives Electrical Installation Figure 26: Cabling of the Enclosed Drive Motor cables Mains cables Grounding conductor PE busbar Release and lower the service table. Installing the Power Cables through the Top (+KCIT or +KDOT) 6.6.2...
Page 45: Installing The Brake Cables, Fe9, Fe10
Design Guide | iC7-Automation Air-cooled Enclosed Drives Electrical Installation Figure 27: Cabling Methods (IEC) Grommet holder Cable clamp Cable shield PE busbar Grommet Knitted metal mesh tube Cable tie IP54 EMC 360° (IP54 and knitted metal mesh tube) Connect the mains cables to the terminals L1, L2, and L3, and the motor cables to the terminals U, V, and W.
Page 46: Power Cabling Floor Components, Ul
Design Guide | iC7-Automation Air-cooled Enclosed Drives Electrical Installation Figure 28: Installing the Brake Cables in the Enclosed Drive, FE9, FE10 Power Cabling Floor Components, UL The UL variant of the enclosed drive includes a sealed bottom plate for free cutting of the cable entry holes.
Page 47: Disconnecting The Du/Dt Filter Capacitors
Design Guide | iC7-Automation Air-cooled Enclosed Drives Electrical Installation It is important to use isolation monitors that are rated for use together with power electronics. Disconnecting the dU/dt Filter Capacitors 6.10 To measure the insulation resistance of the motor cable, disconnect the dU/dt filter capacitors of AE10, AE11, IE10, and IE11 from the main circuit.
Page 48: Control And Option Installation
Design Guide | iC7-Automation Air-cooled Enclosed Drives Control and Option Installation Control and Option Installation General Information of the Control Compartment The enclosed drive has a door-mounted control compartment for the control terminals, separated from the cabinet section. The control compartment is accessed through a separate door on the cabinet door.
Page 49 Design Guide | iC7-Automation Air-cooled Enclosed Drives Control and Option Installation Figure 31: Control Compartment Door Elements, AE10/11, IE10/11 Filter cover and optional IP54 filter (+IP54) Control panel (for the inverter module), -PGA Ethernet port (for the inverter module), RJ45 Run, ready, and fault lights (+IICD), -PF3, -PF4, -PF5 Mains 0–enable switch, -SF11...
Page 50: Control Compartment Internal Elements
Design Guide | iC7-Automation Air-cooled Enclosed Drives Control and Option Installation Control Compartment Internal Elements 9 10 Figure 32: Elements inside the Control Compartment, FE9 Mains contactor terminals (+GAC0) -XD0 Circuit breakers Grounding terminals, -PE 24 V DC power supply (TB7, TB7.1)
Page 51 Design Guide | iC7-Automation Air-cooled Enclosed Drives Control and Option Installation Figure 33: Elements inside the Control Compartment, FE10 24 V DC power supply (TB7, TB7.1) Grounding terminals, -PE Mains contactor terminals (+GACO), -XD0 Auxiliary AC supply terminals (+IHAS), or auxiliary AC...
Page 52 Design Guide | iC7-Automation Air-cooled Enclosed Drives Control and Option Installation Figure 34: Elements inside the Control Compartment, AE10/11, IE10/11 AFE terminals, -XD12.1 24 V DC power supply (+IFCS), -TB7 Grounding terminals, -PE Fixed air circuit breaker terminals (+GACB), or...
Page 53: Control Compartment Connections
Design Guide | iC7-Automation Air-cooled Enclosed Drives Control and Option Installation Option slots for the inverter module: AA5, AA6, AA7 = Options slots for the AFE module: AB2 =control board, AB3 option boards. Option slot for the AFE module: AB1 = I/O = option board and Relay Option OC7C1.
Page 54: Star Coupler Board
For more information on the STO safety function, see the iC7 Series Functional Safety Operating Guide, Air-cooled and Liquid-cooled System Modules (AE10, AE11, IE10, and IE11) or the iC7-Automation Functional Safety Operating Guide, Frequency Converters (FE9 and FE10). Table 14: 24 V DC Supply Signals (X62, XD2.3)
Page 55 Design Guide | iC7-Automation Air-cooled Enclosed Drives Control and Option Installation Figure 35: Terminal and Indicator Light Locations on the 4-port Star Coupler Board Figure 36: Terminal and Indicator Light Locations on the 8-port Star Coupler Board Board configuration status indicator...
Page 56: I/O And Relay Option Connections
Design Guide | iC7-Automation Air-cooled Enclosed Drives Control and Option Installation Control link status indicator Ethernet speed indicator Ethernet link activity indicator Ethernet port (X7) I/O and Relay Option Connections X101 X102 X103 Figure 37: I/O and Relay Option Terminal Block and Terminal Numbering...
Page 57 Design Guide | iC7-Automation Air-cooled Enclosed Drives Control and Option Installation Table 16: I/O Terminal Signals (X13) (continued) Terminal Function Terminal block Description DI 1 XD2.1:13 Configurable digital input, galvanically isolated. 24 V DC, 0 < 5 V, 1 > 15 V. DI 2 XD2.1:14...
Page 58 Design Guide | iC7-Automation Air-cooled Enclosed Drives Control and Option Installation Table 16: I/O Terminal Signals (X13) (continued) Terminal Function Terminal block Description AI 1 XD2.1:33 Configurable analog input. Voltage mode: AI 2 XD2.1:34 • 0 ± 10 V • single-ended •...
Page 59: I/O And Relay Option Interface
Design Guide | iC7-Automation Air-cooled Enclosed Drives Control and Option Installation Table 19: Relay 2 Signals (X102) Terminal Function Terminal block Description XD2.1:4 Configurable relay output. Switching capacity: XD2.1:5 • 24 V DC/8 A XD2.1:6 • 250 V AC/8 A • 125 V DC/0.4 A Minimum switching load: 5 V/10 mA...
Page 60: Analog Outputs
Design Guide | iC7-Automation Air-cooled Enclosed Drives Control and Option Installation Analog Outputs 7.7.2 The I/O and Relay Option has 1 analog output that can be configured with the software to voltage output or current output. The table shows the specification for the analog output.
Page 61: Digital Outputs
Design Guide | iC7-Automation Air-cooled Enclosed Drives Control and Option Installation Table 23: Digital Inputs Logic Levels and Other Requirements Parameter Value Recommended Operation Voltage 0...24 V +20%/-10% Overvoltage Limit 33 V Logic Level 0 = V ≤ 5 V 1 = V ≥...
Page 62: Analog Reference Voltage Output
Design Guide | iC7-Automation Air-cooled Enclosed Drives Control and Option Installation Table 25: Relay Output Values (continued) Parameter Value Operate Time Max. 9 ms Release Time Max. 5 ms DC Breaking Capacity Figure [VDC] Figure 39: Maximum DC Load Breaking Capacity...
Page 63: Thermistor Input
Design Guide | iC7-Automation Air-cooled Enclosed Drives Control and Option Installation Table 27: 24 V DC Voltage Output (continued) Parameter Value Short Circuit Current 250 mA Electrical fast transient (EFT) 2 kV 7.7.8 Thermistor Input The I/O and Relay Option contains 1 thermistor input. Thermistor input has basic isolation for system voltages ≤ 600 V and reinforced isolation for system voltages ≤...
Page 64 Design Guide | iC7-Automation Air-cooled Enclosed Drives Control and Option Installation Control cable grommets Tubes Figure 41: Routing of Control Cables from the Top, AE10/11, IE10/11 Control cable grommets Two corks, to be removed when routing control cables from the top Tubes, internal diameter 32 mm (1.3 in)
Page 65 Design Guide | iC7-Automation Air-cooled Enclosed Drives Control and Option Installation Figure 42: Routing of Control Cables from the Bottom, FE9, FE10 Cable clamps Protection plate Control cable grommets Danfoss Drives Oy © 2024.09 AJ389643274589en-000101 / 172F6409A |...
Page 66: Installing Boards To The Modular Control Unit
Design Guide | iC7-Automation Air-cooled Enclosed Drives Control and Option Installation Figure 43: Routing of Control Cables from the Bottom, AE10/11, IE10/11 Protection plate Control cable grommets Installing Boards to the Modular Control Unit Use these instructions to install a board, for example an option board, to the mounting plate of the modular control unit.
Page 67: Installing The Control Cables
Design Guide | iC7-Automation Air-cooled Enclosed Drives Control and Option Installation Figure 44: Installing a Board to the Modular Control Unit Mounting Plate Option connector Option terminal cover Option board Fixing point at the top Fixing point at the middle Fixing point at the bottom Use the screw to attach the board to the fixing point at the top.
Page 68 Design Guide | iC7-Automation Air-cooled Enclosed Drives Control and Option Installation See the pin numbering of the I/O and Relay Option in 7.6 I/O and Relay Option Connections and the pin numbering of the terminal blocks in 7.4 Control Compartment Connections.
Page 69 Design Guide | iC7-Automation Air-cooled Enclosed Drives Control and Option Installation Figure 46: Example of Installing the Control Cables on Terminals Blocks Option board Cable clamp Cable duct Terminal block Guidance for the control cable Strip the control cables. Attach the control cables to the cable clamps on the control compartment.
Page 70 Design Guide | iC7-Automation Air-cooled Enclosed Drives Control and Option Installation Stripping length, 10 mm (0.4 in) Strain relief Grounding | Danfoss Drives Oy © 2024.09 AJ389643274589en-000101 / 172F6409A...
Page 71: Maintenance
Preventive Maintenance Recommendations Generally, all technical equipment, including Danfoss AC drives, need a minimum level of preventive maintenance. To ensure trouble-free operation and long life of the drive, regular maintenance is recommended. It is also recommended as a good service practice to record a maintenance log with counter values, date, and time describing the maintenance and service actions.
Page 72 Design Guide | iC7-Automation Air-cooled Enclosed Drives Maintenance Table 29: Maintenance Schedule for Air-cooled Drives (continued) Component Inspection Service Preventive maintenance actions interval schedule Corrosive environ- 1 year – Conductive dust and aggressive gases, such as sulphide, chloride, and salt mist, can ments damage the electrical and mechanical components.
Page 73: Using The Product Modified Label
Design Guide | iC7-Automation Air-cooled Enclosed Drives Maintenance Table 29: Maintenance Schedule for Air-cooled Drives (continued) Component Inspection Service Preventive maintenance actions interval schedule Insulator gaskets 1 year 10–15 Inspect the insulators for signs of degradation due to high temperature and ag- years ing.
Page 74: Cleaning Or Replacing The Door Filters
Design Guide | iC7-Automation Air-cooled Enclosed Drives Maintenance CAUTION RISK OF FIRE OR EXPLOSION Do not recharge or disassemble the battery, or dispose of it in fire. Locate the RTC battery holder on the control board of the control unit.
Page 75 Design Guide | iC7-Automation Air-cooled Enclosed Drives Maintenance Figure 51: Removing the Fan Grill Remove and clean or replace the filter. Put the cleaned or new filter into the filter frame on the outside of the door. Reposition the fan grill over the filter and press to snap into place.
Page 76: Specifications
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Specifications Tightening Torques Table 30: Tightening Torques Frame Bolt Tightening torque In-lb FE9, FE10 FE9, FE10, AE10, AE11, IE10, IE11 FE9, FE10, AE10, AE11, IE10, IE11 Grounding bolt (M8) 13.5 | Danfoss Drives Oy © 2024.09...
Page 77: Dimension Illustrations
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Dimension Illustrations Dimensions of the Enclosed Drive, FE9 9.2.1 (28.89) (26.92) (13.18) 2305 2237 2202 (90.7) (88.01) (86.69) (7.87) (16.03) (27.8) 2 x Ø11 x 21 (0.98) (1.92) (25.86) (0.078 x Ø0.43 x 0.82) (0.78)
Page 78: Dimensions Of The Enclosed Drive, Fe10
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Dimensions of the Enclosed Drive, FE10 9.2.2 (28.85) (26.92) (21.06) 2305 2237 2202 (90.74) (88.01) (86.69) (7.87) (23.93) (0.98) (25.86) (1.93) 2 x Ø11 x 21 (0.078 x Ø0.43 x 0.82) (0.78) (20.1)
Page 79: Dimensions Of The Enclosed Drive, Ae10, Ae11, Ie10, Ie11
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Dimensions of the Enclosed Drive, AE10, AE11, IE10, IE11 9.2.3 (22.36) W1 - 65 W2 - 65 (4.72) (14.49) (W1 - 2.56) (2.56) (W2 - 2.56) Ø13 (Ø0.51) 2280 (89.76) 2303 (90.67)
Page 80 Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Table 31: Dimensions in mm (in) Product iC7-60EA3A05-385...590 671 (26.4) 1385 800 (31.5) 800 (31.5) – – – 400 (15.7) (54.5) iC7-60EA3A05-658...880 679 (26.7) 1385 1200 400 (15.7) 800 (31.5) – –...
Page 81: Dimensions For Default Cooling, Fe9
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Dimensions for Default Cooling, FE9 9.2.4 71.3 (2.81) (8.15) 100.5 (3.96) 126.5 (4.98) (8.86) (7.87) (15.75) Figure 55: Dimensions for Default Cooling, FE9, in mm (in) Roof Danfoss Drives Oy © 2024.09...
Page 82: Dimensions For Default Cooling, Fe10
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Dimensions for Default Cooling, FE10 9.2.5 75.2 (2.96) (6.10) (13.11) 133.5 (5.26) (8.86) (7.87) (23.62) Figure 56: Dimensions for Default Cooling, FE10, in mm (in) Roof | Danfoss Drives Oy © 2024.09...
Page 83: Dimensions For Default Cooling, Ae10, Ae11, Ie10, Ie11
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Dimensions for Default Cooling, AE10, AE11, IE10, IE11 9.2.6 (6.41) (17.04) 2305 (90.74) (7.87) Figure 57: Dimensions for Default Cooling, AE10, AE11, IE10, IE11, in mm (in) Table 32: Dimensions in mm (in) 408 (16.1)
Page 84: Dimensions For Back-Channel Cooling Option, Fe9
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Dimensions for Back-channel Cooling Option, FE9 9.2.7 Ø 200 Ø 4.5 (7.87) (0.17) (2.08) 2450 2322 (96.45) (91.41) (4.05) (7.87) Ø165 (64.96) Figure 58: Dimensions for Back-channel Cooling (+OABC), FE9, in mm (in) Table 33: Dimensions in mm (in) 408 (16.1)
Page 85: Dimensions For Back-Channel Cooling Option, Fe10
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Dimensions for Back-channel Cooling Option, FE10 9.2.8 Ø 200 Ø 4.5 (7.87) (0.17) (2.08) 2450 2322 (96.45) (91.41) (4.05) (7.87) Ø165 (64.96) Figure 59: Dimensions for Back-channel Cooling (+OABC), FE10, in mm (in) Table 34: Dimensions in mm (in) 608 (23.9)
Page 86: Dimensions For Back-Channel Cooling Option, Ae10, Ae11, Ie10, Ie11
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Dimensions for Back-channel Cooling Option, AE10, AE11, IE10, IE11 9.2.9 Ø 4.5 Ø 200 (0.17) (7.87) (2.08) 2450 2322 (96.45) (91.41) (4.05) (7.87) Ø165 (64.96) Figure 60: Dimensions for Back-channel Cooling (+OABC), AE10, AE11, IE10, and IE11, in mm (in) Table 35: Dimensions in mm (in) 408 (16.1)
Page 87: Dimensions For The Cooling Air Output Flange Option, Fe9
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Dimensions for the Cooling Air Output Flange Option, FE9 9.2.10 (6.73) Ø 200 (7.87) Ø 4.5 (0.17) 2441 (96.10) (7.87) Figure 61: Dimensions for the Cooling Air Output Flange (+OAOF), FE9, in mm (in) Table 36: Dimensions in mm (in) 408 (16.1)
Page 88: Dimensions For The Cooling Air Output Flange Option, Fe10
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Dimensions for the Cooling Air Output Flange Option, FE10 9.2.11 (6.73) Ø 200 (7.87) Ø 4.5 (0.17) 2441 (96.10) (7.87) Figure 62: Dimensions for the Cooling Air Output Flange (+OAOF), FE10, in mm (in) Table 37: Dimensions in mm (in) 608 (23.9)
Page 89: Dimensions For The Cooling Air Output Flange Option, Ae10, Ae11, Ie10, Ie11
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Dimensions for the Cooling Air Output Flange Option, AE10, AE11, IE10, IE11 9.2.12 (6.73) Ø 200 (7.87) Ø 4.5 (0.17) 2441 (96.10) (7.87) Figure 63: Dimensions for the Cooling Air Output Flange Option (+OAOF), AE10, AE11, IE10, and IE11, in mm (in) Table 38: Dimensions in mm (in) 408 (16.1)
Page 90: Dimensions Of The Control Board
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Dimensions of the Control Board 9.2.13 19.8 (0.78) (0.38) (2.72) Ø4.8 (0.18) (0.31) (0.19) (7.44) (7.72) Ø4 (0.16) (0.04) Figure 64: Dimensions of the Control Board in mm (in) | Danfoss Drives Oy © 2024.09...
Page 91: Dimensions Of The I/O And Relay Option
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Dimensions of the I/O and Relay Option 9.2.14 19.8 (0.78) 69.3 (2.73) (0.38) Ø4.8 (0.31) (0.18) (0.19) (7.44) (7.72) Ø4 (0.16) (0.04) Figure 65: Dimensions of the I/O and Relay Option in mm (in) Danfoss Drives Oy ©...
Page 92: Dimensions Of An Option Board
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Dimensions of an Option Board 9.2.15 20.15 (0.79) (0.38) Ø4.8 (0.19) (0.18) 126.4 133.5 (4.98) 150.3 (5.25) (5.92) Ø4 (0.04) (0.16) 61.8 (2.43) Figure 66: Dimensions of an Option Board in mm (in) | Danfoss Drives Oy ©...
Page 93: Dimensions Of The 4-Port Star Coupler Board
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Dimensions of the 4-port Star Coupler Board 9.2.16 63.6 (2.50) 19.8 (0.78) Ø4.8 (0.32) (Ø0.19) 187.5 (7.38) (7.72) (0.16) Figure 67: Dimensions of the 4-port Star Coupler Board in mm (in) Danfoss Drives Oy © 2024.09...
Page 94: Dimensions Of The 8-Port Star Coupler Board
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Dimensions of the 8-port Star Coupler Board 9.2.17 63.6 (2.50) 19.8 (0.78) Ø4.8 (0.32) (Ø0.19) 187.5 (7.38) (7.72) (0.16) Figure 68: Dimensions of the 8-port Star Coupler Board in mm (in) | Danfoss Drives Oy © 2024.09...
Page 95: Dimensions Of The 16-Port Star Coupler Board
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Dimensions of the 16-port Star Coupler Board 9.2.18 39.8 (1.57) 62.4 (2.46) 9.8 (0.39) 8 (0.32) Ø4.8 (0.19) Ø4 (0.16) 1 (0.04) Figure 69: Dimensions of the 16-port Star Coupler Board in mm (in) Danfoss Drives Oy ©...
Page 96: Wiring Diagrams
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Wiring Diagrams Wiring Diagram, FE9, FE10 9.3.1 L1 L2 L3 L1 L2 L3 L1 L2 L3 DC+ DC- U’ V’ W’ Θ Figure 70: Wiring Diagram, FE9, FE10 Switch disconnector +GAMS Contactor +GACO...
Page 97: Wiring Diagram, Ae10+Ie10, 385-590 A
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Wiring Diagram, AE10+IE10, 385–590 A 9.3.2 L1 L2 L3 L1 L2 L3 -QB0 -QB6 -QA6 -TB6 -RA6.1 5.5Ω -XD6 -XD6 -CA6 -RA6.2 300nF 5.5Ω -XD6 -XD6 1600V -QA3 -FC1.1 -FC1.2 -FC1.3 L1 L2 L3 -RF4.1...
Page 98 Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications -FC2.1 -FC2.2 -TB2.1 -TB1.1 -TB2.1 +MAU1 +MAU2 +MAC2 +MAXX +MAU2 +MAU1 +MAU2 U/T1 V/T2 W/T3 Θ Figure 72: Wiring Diagram, AE10+IE10, 385–590 A (continued) Power unit of the AFE module Power unit of the inverter module Integration unit | Danfoss Drives Oy ©...
Page 99: Wiring Diagram, Ae11+Ie11, 658-880 A
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Wiring Diagram, AE11+IE11, 658–880 A 9.3.3 L1 L2 L3 L1 L2 L3 -QB0 -QB6 -QA6 -TB6 -RA6.1 -XD6 5.5Ω -XD6 -RA6.2 -CA6 300nF 5.5Ω -XD6 -XD6 1600V 205A -QA3 -FC1.1 -FC1.3 -FC1.5 -FC1.3...
Page 100 Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications -FC2.1 -FC2.2 -TB2.1 -TB1.1 -TB2.1 +MAU1 +MAU2 +MAC2 +MAXX +MAU2 +MAU1 +MAU2 U/T1 V/T2 W/T3 Θ Figure 74: Wiring Diagram, AE11+IE11, 658–880 A (continued) Power unit of the AFE module Power unit of the inverter module Integration unit | Danfoss Drives Oy ©...
Page 101: Wiring Diagram, 2 X Ae10+2 X Ie10, 1000-1100 A
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Wiring Diagram, 2 x AE10+2 x IE10, 1000–1100 A 9.3.4 L1 L2 L3 L1 L2 L3 -QB6 -QB0 -QA6 -TB6 -RA6.1 5.5Ω -XD6 -XD6 -CA6 -RA6.2 300nF 5.5Ω -XD6 -XD6 1600V 205A -QA3 -FC1.1...
Page 102 Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications -FC3.1 -FC3.2 -FC3.3 -FC3.4 -FC2.1 -FC2.2 -FC2.3 -FC2.4 -TB2.1 -TB2.2 -TB1.1 -TB1.2 DC+ DC- DC+ DC- DC+ DC- DC+ DC- U V W U V W L1 L2 L3 L1 L2 L3 -TB2.1...
Page 103: Wiring Diagram, 2 X Ae11+2 X Ie11, 1260-1710 A
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Wiring Diagram, 2 x AE11+2 x IE11, 1260–1710 A 9.3.5 L1 L2 L3 L1 L2 L3 -RA6.2 -QB6 5,5Ω -QA6 -TB6 -RA6.1 -XD6 -XD6 5.5Ω -CA6 300nF -RA6.3 -XD6 -XD6 5.5Ω -RA6.4 1600V 5.5Ω...
Page 104: Pre-Charging Control Wiring Diagram, Ae10, Ae11, Ie10, Ie11
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications -FC3.1 -FC3.2 -FC3.3 -FC3.4 -FC2.1 -FC2.2 -FC2.3 -FC2.4 -TB2.1 -TB2.2 -TB1.1 -TB1.2 DC+ DC- DC+ DC- DC+ DC- DC+ DC- U V W U V W L1 L2 L3 L1 L2 L3 -TB2.1...
Page 105 Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications STOP START -SF11 -SF11 -SF12 -T11 ENABLE -SF12 MANUAL AUTO 24VDC 24VDC DGND +10Vref Figure 79: Pre-charging Control Wiring Diagram, AE10, AE11, IE10, IE11 AFE remote control start/stop Mains 0-enable Pre-charging man-auto...
Page 106: The Pre-Charging Function
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Pre-charging contactor control Main input device control -QA6, Pre-charging contactor coil -QA3, Mains contactor coil I/O and Relay Option Short-circuit protected supply The Pre-charging Function 9.3.7 To avoid high inrush current to drive capacitors, pre-charge the drive before switching on main power.
Page 107: Sto/Ss1 Push Button On Door (+Ilss)
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Table 39: Options for the Enclosed Drives (continued) Option group Plus code Description Motor fan control +ICFC Motor fan control +ICF1 Motor fan ctrl/supply 2.5–4 A +ICF2 Motor fan ctrl/supply 4–6.3 A +ICF3 Motor fan ctrl/supply 6.3–10 A...
Page 108: Auxiliary Ac Supply (+Ihas)
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications -SFG -XDJ 1 -XDF 5 REMOVE SADDLE JUMPERS: -SFG XDJ: 3-5 XDJ: 4-6 -XDJ -XDJ 5 -XD2.2 41 -XD2.3 101 -AA1 CONTROL 24VDC OUT 24VDC OUT INPUT A+ INPUT B+ INPUT A-...
Page 109: Mains Cable Size Recommendations, 380-500
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Multicore cables installed in cable ducts. If cable ducts are not used, keep sufficient spacing between the cables. ¢ Do not stack or bundle the cables without proper spacing for longer than 600 mm (24 in).
Page 110 Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Table 40: Mains Cable Size Recommendations, 380–500 V (continued) Model Frame Maximum Maximum Hole size of Number of Hole size Cable [mm code cable size number the mains grounding of the of mains...
Page 111: Motor Cable Size Recommendations, 380-500
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications 3) Use bimetallic lugs. No direct aluminum contact to the mains terminals. 4) If the option Top-entry +KCIT is used, the maximum number of mains cables is 4. 5) If the option Top-entry +KCIT is used, the hole size is 13 mm.
Page 112 Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Table 41: Motor Cable Size Recommendations, 380–500 V (continued) Model Frame Maximum Maximum Number of Hole size Cable [mm Bolt size code cable size number grounding of the of motor holes on PE...
Page 113: Mains Cable Size Recommendations, Ul
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Mains Cable Size Recommendations, UL 480 V 9.5.4 Table 42: Mains Cable Size Recommendations, UL 480 V Model code Frame Mains cable Cable Maximum Maximum Number of [AWG] termination, cable size number of...
Page 114: Motor Cable Size Recommendations, Ul
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Table 42: Mains Cable Size Recommendations, UL 480 V (continued) Model code Frame Mains cable Cable Maximum Maximum Number of [AWG] termination, cable size number of grounding Panduit holes on PE mains cables...
Page 115: Brake Cable Size Recommendations
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Table 43: Motor Cable Size Recommendations, UL 480 V (continued) Model code Frame Motor cable Cable Maximum Maximum Number of [AWG] termination, cable size number of grounding Panduit motor cables holes on PE...
Page 116: Brake Cable Size Recommendations, Ul
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Table 44: Brake Cable Size Recommendations, 380–500 V (continued) Model code Frame Maximum Maximum Bolt size Cable [mm cable size number of brake cables iC7-60EA3N05-4 FE10 Cu 2 x (3x120+70) Al 2 x (2x185+57 Cu)
Page 117: Ac Fuses, 380-500 V Ac
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications AC Fuses, 380–500 V AC 9.6.2 Table 45: AC Fuses, 380–500 V AC Model code Frame Rated Number Fuse size Part number Fuse U Fuse I cp,mr current I of fuses iC7-60EA3N05-206A...
Page 118: Dc Fuses, 465-800 V Dc
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications DC Fuses, 465–800 V DC 9.6.3 Table 46: DC Fuses, 465–800 V DC Model code Frame Rated Number of Fuse size Part number Fuse U Fuse I current I fuses iC7-60EA3A05-385A AE10 +...
Page 119: Current Ratings
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Table 47: External Fuses of the Enclosed Drives (continued) Model code Frame IEC fuse Maximum UL fuse iC7-60EA3A05-658A AE11 + IE11 gG 1000 A – iC7-60EA3A05-730A iC7-60EA3A05-820A iC7-60EA3A05-880A iC7-60EA3A05-1000 2xAE10 + 2xIE10 gG 1250 A –...
Page 120: Current Ratings For 6-Pulse Enclosed Drives, Fe9 And Fe10, 400 V Ac
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Current Ratings for 6-pulse Enclosed Drives, FE9 and FE10, 400 V AC 9.7.2 Table 49: Current Ratings for 6-pulse Enclosed Drives, FE9 and FE10, 400 V AC Model code Frame Nominal ratings...
Page 121: Current Ratings For Regenerative Afe, 400 V Ac
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Table 51: Current Ratings for 6-pulse Enclosed Drives, FE9 and FE10, 500 V AC (continued) Model code Frame Nominal ratings Low overload High overload Typical motor power, 500 V AC N-in peak...
Page 122: Current Ratings For Regenerative Afe, Ul, 460 V Ac
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Current Ratings for Regenerative AFE, UL, 460 V AC 9.7.6 Table 53: Current Ratings for Regenerative AFE, UL, 460 V AC Model code Frame Nominal ratings Low overload High overload Typical motor...
Page 123: Current Ratings For Low-Harmonic Afe, 400 V Ac
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Table 54: Current Ratings for Regenerative AFE, 500 V AC (continued) Model code Frame Nominal ratings Low overload High overload Typical motor power, 500 V AC N-in peak L-in H-in [kW] [kW]...
Page 124: Current Ratings For Low-Harmonic Afe, Ul, 460 V Ac
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Table 55: Current Ratings for Low-harmonic AFE, 400 V AC (continued) Model code Frame Nominal ratings Low overload High overload Typical motor power, 400 V AC N-in peak L-in H-in [kW] [kW]...
Page 125: Current Ratings For Low-Harmonic Afe, 500 V Ac
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Current Ratings for Low-harmonic AFE, 500 V AC 9.7.10 Table 57: Current Ratings for Low-harmonic AFE, 500 V AC Model code Frame Nominal ratings Low overload High overload Typical motor power, 500 V AC...
Page 126: Motor Connections
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Table 58: Mains Connections (continued) Item Technical data Displacement power factor (DPF) AFE: 1 6-pulse: 0.97 Switching on input supply from a dis- FE09–FE10: Maximum 1 time/2 minutes charged drive Overvoltage category...
Page 127: Ambient Conditions
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Ambient Conditions 9.8.3 Table 60: Ambient Conditions Item Technical data Protection rating IP21/UL Type 1 IP54/UL Type 12 Ambient operating temperature -15 °C...0 °C (5 °F...32 °F) (no frost). The highest current rating of AE11 and IE11 must be derated 20% in freezing conditions.
Page 128: Emc (Iec 61800-3)
Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Table 60: Ambient Conditions (continued) Item Technical data Shock (IEC60068-2-27) max 4 G, 11 ms (in package) Sound pressure level – 1) On board level on coated boards. EMC (IEC 61800-3) 9.8.4...
Page 129: Product Compliance
IEC/EN 62477-1 + A1 Functional safety STO with option +BEF1 (FE9 and FE10). See the iC7-Automation Functional Safety Operating Guide, Frequency Converters. STO/SS1-t with option +BEF2. See the iC7 Series Functional Safety Operating Guide, Air-cooled and Liquid-cooled System Mod- ules.
Page 130 Design Guide | iC7-Automation Air-cooled Enclosed Drives Specifications | Danfoss Drives Oy © 2024.09 AJ389643274589en-000101 / 172F6409A...
Page 131 ...
Page 132 Danfoss reserves the right to alter its products without notice. This also applies to products ordered but not delivered provided that such alterations can be made without changes to form, fit or function of the product. All trademarks in this material are property of Danfoss A/S or Danfoss group companies.

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