Typical Command-Trac Transfer Case (New Process 207)-Exploded View - Jeep cherokee 1989 Owner's Manual

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4 Transfer case overhaul general information
Refer to illustrations 4.4a, 4.4b, 4.4c, 4.4d and 4.4e
Overhauling a transfer case is a difficult job for the do-it-yourselfer.
It involves the disassembly and reassembly of many small parts.
Typical Command-
(New Process 207)
1 Main driveshaft
2 Case housing
3 Oil pump housing seal
4 Oil pump housing
5 Oil pump
6 Speedometer drive gear
7 Mainshaft rear
bearing retainer
8 Case vent connector
9 Bolt
10 Mainshaft rear bearing
I 1 Mainshaft rear bearing
retaining ring
12 Mainshaft extension
13 Hex bolt
14 Case mainshaft
extension bushing
15 Mainshaft extension seal
16 Case oil plug
18 Housing alignment
do we1 washer
19 Housing alignment do we1
2 0 Front output shaft
pilot bearing
2 1 Front output shaft
22 Planet gear assembly carrier
2 3 Planet gear carrier retaining
ring thrust washer
2 4 Planet gear carrier
retaining ring
25 Planet gear carrier
annulus gear
2 6 Main driveshaft synchronizer
retainer ring
2 7 Main driveshaft assembly
synchronizer
2 8 Synchronizer strut
29 Synchronizer strut spring
30 Synchronizer stop ring
31 Drive chain sprocket bearing
32 Drive chain sprocket
3 3 Drive chain sprocket
thrust washer
34 lnput main drive gear
thrust washer
35 lnput drive gear pilot bearing
3 6 Cup plug
37 lnput main drive
assembly gear
38 lnput drive gear thrust
39 lnput drive gear thrust
bearing washer
4 0 Low range lock plate
41 Vacuum four wheeldrive
switch
42 Four wheel drive indicator
light switch seal
4 3 Oil access hole plug
4 4 Case housing (front half)
The Motor Manual Guy
Chapter 7 Part C
Trac transfer case
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exploded view
45 Input drive bearing
4 6 lnput drive gear seal
4 7 Hex bolt
Front output driveshaft
flange yoke
Front output driveshaft
yoke nut
Front output driveshaft
yoke (rubber)
Front output driveshaft
yoke deflector
Front output shaft seal
Front output shaft bearing
retainer ring
Front output shaft bearing
Shift sector spring screw
Screw
Shift sector and shaft oil seal
Shift sector and shaft retainer
Shifter shaft lever
Transfer case
Numerous clearances must be precisely measured and, if necessary,
changed with select fit spacers and snap-rings. As a result, if transfer
case problems arise, it can be removed and installed by a competent
do-it-yourselfer, but overhaul should be left to a transmission repair
shop. Rebuilt transfer cases may be available
60 Shift shaft lever nut
Shift sector assembly spring
Range fork bushing
Fork end pad
Range shift fork pin
Range shift fork center
Range shift assembly fork
Mode shift fork bracket pin
Mode shift fork center pad
Mode shift assembly fork
Mode shift fork spring cup
Mode shift fork spring
Mode shift fork
assembly bracket
Shift fork shaft
Shift sector
Shift selector shaft spacer
Drive chain
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check with your dealer