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Advanced Energy Pinnacle manual available for free PDF download: User Manual
Advanced Energy Pinnacle User Manual (212 pages)
20 kw (325-650 vdc) devicenet, ae bus, mdxl user, terminal block output
Brand:
Advanced Energy
| Category:
Power Supply
| Size: 4.09 MB
Table of Contents
Table of Contents
7
List of Tables
15
Chapter 1. Safety and Product Compliance Guidelines
17
Important Safety Information
17
Interpreting the Manual
17
Type Conventions
17
Danger, Warning, and Caution Boxes
17
Safety Guidelines
18
Rules for Safe Installation and Operation
18
Interpreting Product Labels
19
Product Compliance
20
Product Certification
20
Safety and Compliance Directives and Standards
20
Electromagnetic Compatibility (EMC) Directives and Standards
21
Safety Directives and Standards
21
Electromagnetic Compatibility (EMC) Directives
21
Electromagnetic Compatibility (EMC) Standards
21
Safety Directives
21
Industry Guidelines
22
Installation Requirements
22
Conditions of Use
22
Chapter 2. Theory of Operation
25
General Description
25
Output Impedance Range
25
Output Regulation
25
Interfaces
25
Microprocessor Advantages
26
Displays
26
Arc-Suppression Feature
26
Theory of Operation
26
Input
27
Housekeeping Supply
27
Inverter
27
Output
27
Output Measurement
27
Logic Control
28
Remote Interfaces
28
Chapter 3. Specifications
29
Functional Specifications
29
Physical Specifications
31
Electrical Specifications
32
Impedance Range
35
Operating Range
35
Environmental Specifications
36
Coolant Specifications
37
Chapter 4. I/O Communication and Control
39
User Port
39
Installation
39
Signals
40
Pin-Description Table
40
Devicenet™ Port
42
Installation
43
Pin Descriptions
43
Rotary Switches: Baud Rate and Addressing
43
Operation
44
Poll Command Message
45
Structure of the Poll Command Message
45
Scaling
45
Response Message
46
Explicit Messaging
47
Rear Panel Leds
48
Module Status LED
48
MOD Status LED
48
Network Status LED
49
Passive Display Panel
50
Display
50
Leds
51
Active Front Panel/ Pinnacle Remote Panel
52
Connecting to the Remote Active Panel
52
Remote Active Panel Connector
53
Remote Active Panel Pin Descriptions
53
Understanding the Panel
54
Control Key
54
Output Display Screen
54
Soft Keys
54
Modify Knob
55
Regulation Switch
55
On/Off Switches & Leds
55
Arc LED
55
Control Panel Interface
55
Output Power Switches
56
Control Switches
56
Regulation Switches
57
Two-Line Output Display Screen
57
Soft Keys
58
Modify Knob
58
Control Panel Controls
58
Understanding the Menu Options
59
Supply Menu Map
60
Service Menu Map
60
Using the Service Functions
61
Checking Service-Type Faults
62
Checking Service-Type Statistics
62
Checking the Total Energy Output
62
Checking the Amount of Idle Time
62
Checking the Number of Faults
62
Checking the Number of Cycles
63
Debugging Your Unit
63
Viewing the Slave Unit Addresses
63
Checking Your Master/Slave System for Faults
64
Checking Your Hardware Configuration
64
Checking Your Communications Card
64
Checking Your Software Logic
64
Checking Your ROM
65
Checking Your Software Versions
65
Using the Supply Functions
65
Setting the AE Bus Timeout
66
Setting the Supply Parameters
66
Setting the Panel Mode
66
Selecting Remote or Local Mode
66
Selecting a Lock Code
67
Selecting the Number of Clicks
67
Setting the Program Source
67
Using Process Functions
68
Monitoring Your Process
68
Setting and Viewing Master/Slave System Diagnostics
68
Establishing a Minimum Process Voltage
70
Setting an Out-Of-Setpoint Timer
70
Changing the Target Functions
71
Setting Process Limits
72
Setting a Strike Voltage Limit
72
Setting a Maximum Limit for Output Voltage
73
Strike Voltage Limits
73
Setting the Maximum Limit for Output Current
74
Setting the Maximum Limit for Output Power
74
Setting Arc Handling
74
Setting the Voltage Arc Trip Level
75
Setting Arc Characteristics
75
Setting Arc Count Limit and Density
75
Setting the Length of the Arc Average Window
76
Setting the ARC Times
77
Predefined Arc Handling
77
Enabling Arc Handling
78
Setting Control Parameters
79
Setting Recipes
79
Setting Ripple Level
80
Using the Target Conditioning Cycle (TCC)
81
Enabling Target Conditioning Cycle (TCC)
81
Setting the Target Conditioning Cycle (TCC) TIMER
81
Setting Joule Mode
82
Setting the Ramp
83
Standard Serial (Flash) Port
84
Transmission Parameters
85
AE Bus (Host) Port
85
AE BUS (Host) Connector and Pin Descriptions
86
AE Bus Transmission Parameters
87
Setting the Unit's Network Address
87
Rocker DIP Switch
88
External Dips
89
Internal Dips
89
Min-Switches
90
Switch Settings for the Possible Network Addresses
91
Setting Baud Rates and Communication Mode
92
AE Bus (Host) Communications
93
AE Bus Protocol
93
Baud Rate Settings
93
AE Bus Header Byte
94
AE Bus Command Number Byte
94
AE Bus Optional Length Byte
95
AE Bus Data Bytes
95
AE Bus Checksum Byte
95
Creating an Ideal Communications Transaction
96
T0: Host Transmits Message Packet
96
T1: Unit Verifies Host Transmission Packet
96
AE Bus Communications Transaction
96
T2: Unit Transmits Response to Host
97
T3: Host Acknowledges Unit Response
97
AE Bus Communications Transaction Example
98
AE Bus Commands
98
AE Bus Command Status Response (CSR) Codes
98
Communications Transaction Example
98
Command Status Response (CSR) Codes
98
AE Bus Command Set
100
Command Sequence Examples
142
Unit Illustrations
145
Passive Front Panel
145
Active Front Panel
146
Remote Panel (Front View)
147
Remote Panel (Rear View)
148
Remote Panel (Dimensions)
149
Chapter 5. Installation
151
Unpacking
151
Meeting Spacing Requirements
151
Dimensional Drawing
152
Cooling Requirements
153
Cabinet Design
153
Top, Side, and Inter-Unit Clearance for Pinnacle Units Stacked in a Cabinet
155
Making Rear Panel Connections
156
Grounding
156
Connecting a Pinnacle Remote Active Panel
156
Connecting a Remote Passive Panel
157
Connecting for User Port Control
157
Connecting to the Standard Serial Port
157
Connecting for Serial (Host) Port Control
157
Contactor Interlock
157
Connector
157
CONTACTOR INTERLOCK Connector
158
Contactor Interlock Pin Descriptions
158
Connecting for Devicenet™ Control
159
Connecting Input Power
160
Connecting Output Power
161
Optimal Output Connection Using Triax Cable
163
Pinnacle Master/Slave Interface (with Internal DIP Switch)
164
Pinnacle Master/Slave Interface (with External DIP Switch)
164
Connecting for Master/Slave
164
Configuring Your Slave Units
165
Configuration for Pinnacle Master/Slave System
166
Monitoring Your Master / Slave System
166
Clearing Faults in a Master/Slave System
167
Back Panel Illustration
171
Operating Overview
173
Understanding Pinnacle™ Arc Handling
175
Voltage Arc Trip Level
176
Target Type: Non-Metal
177
Fast Arc Response Settings (Standard and Persistent Arc Handling Modes)
178
Arc Handling Mode
178
Slow Arc Response Settings (Standard and Persistent Arc Handling Modes)
179
Arc Shutdown Time
179
Arc Recovery Test
180
Before Calling AE Global Customer Support
181
Checks with the Power on
182
Active Panel Display Help Codes
183
Checks if the Output Does Not Turn on
183
Passive Display Panel Codes
185
Passive Display Panel Help Codes
185
Troubleshooting Leds
186
LED Troubleshooting Table
186
Clearing the Error Code
187
Active Panel Display Error Codes
188
Error Code Troubleshooting Table
188
Error E081 Fault Vector
199
Slave Status Low Byte
200
Personality Card Status
201
Returning Units for Repair
202
Warranty
203
Warranty Statement
204
Terminal Block Output Connector
210
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