Installing Left-Side Components - Arctic Cat 2009 366 Service Manual

Installing Left-Side
Components
A. Starter Idler Gears
B. Rotor/Flywheel
1. Place the crankshaft bearing retainer into position.
Apply red Loctite #271 to the three cap screws.
Install and tighten the three cap screws securely.
2. Install the starter motor and tighten the two cap
screws securely.
3. Install the shift detent cam making sure the washer
is properly positioned.
4. Install the cam stopper assembly.
5. Install the gear shift shaft assembly and washer
making sure to align the alignment marks.
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MD1122
MD1086
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6. Install starter idler gear (No. 2) and starter idler
gear (No. 1).
7. Place the key into its notch; then slide the rotor/
flywheel (with the ring gear in place) over the
crankshaft. Tighten the nut to 107 ft-lb.
C. Cover
NOTE: Steps 1-7 in the preceding sub-section
must precede this procedure.
8. Install two alignment pins and place the left-side
cover gasket into position. Install the left-side
cover. Noting the different-lengthed 6 mm cap
screws, the position of the shifter bracket, and the
location of the long cap screw with the washer,
tighten cap screws in a crisscross pattern to 8 ft-lb.
9. Place the outer magneto cover into position on the
left-side cover; then install and tighten the four cap
screws securely.
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