Arctic Cat 2009 366 Service Manual page 117

REMOVING/DISASSEMBLING
1. Secure the ATV on a support stand to elevate the
wheel; then remove the wheel.
! WARNING
Make sure the ATV is solidly supported on the support
stand to avoid injury.
2. Drain the brake fluid from the caliper, hose, and
master cylinder.
! CAUTION
Brake fluid is highly corrosive. Do not spill brake fluid
on any surface of the ATV and do not reuse brake
fluid.
3. Remove the brake hose from the caliper; then
remove the caliper and plug the brake fluid port.
4. Compress the caliper holder against the caliper
and remove the outer brake pad; then remove the
inner brake pad.
5. Remove the caliper holder from the caliper and
account for the brake caliper O-ring. Do not
remove the piston from the caliper.
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PR237
PR238
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6. Plug the fluid port with a suitable plug to prevent
contamination during cleaning.
CLEANING AND INSPECTING
1. Clean all caliper components (except the brake
pads) with parts-cleaning solvent.
2. Inspect the brake pads for damage and excessive
wear.
NOTE: For measuring brake pads, see Section 2.
ASSEMBLING/INSTALLING
1. Install the caliper onto the caliper holder making
sure the caliper is correctly oriented on the holder.
2. Compress the caliper holder toward the caliper and
install the inner brake pad; then install the outer
pad.
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PR239B
PR240A
PR239C
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