Arctic Cat 2008 300 DVX Owner's Manual
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Arctic Cat 2008 300 DVX Owner's Manual

Arctic Cat 2008 300 DVX Owner's Manual

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Your ATV can be hazardous to operate.
A collision or rollover can occur quickly, even during routine
maneuvers such as turning and driving on hills or over obstacles, if
you fail to take proper precautions.
For your safety, understand and follow all the warnings contained in
this Operator's Manual and the labels on your ATV.
Keep this Operator's Manual with your ATV at all times.
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS
MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH.
Particularly important information is distinguished in this manual by
the following notations:
!
! ATTENTION
! CAUTION
NOTE
The Safety Alert Symbol means
ATTENTION! BE ALERT! YOUR SAFETY
IS INVOLVED.
Failure to follow WARNING instructions
could result in severe injury or death to
the ATV operator, a bystander, or a per-
son inspecting or repairing the ATV.
A CAUTION indicates special precauti-
ons that must be taken to avoid damage
to the ATV.
A NOTE provides key information to
make procedures easier or more clear.

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  • Page 1 Your ATV can be hazardous to operate. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. For your safety, understand and follow all the warnings contained in this Operator’s Manual and the labels on your ATV.

  • Page 2: Introduction

    All information in this manual is based on the latest product data and speci- fi cations available at the time of printing. Arctic Cat Inc. reserves the right to make product changes and improvements which may affect illustrations or...

  • Page 3: Table Of Contents

    Table of contents DIVISION 1 - SAFE INTRODUCTION...................1 RIDER TRAINING COURSE...............6 HANGTAGS & WARNING INFORMATION..........7 WARNING LABELS..................8 LOCATION OF PARTS AND CONTROLS..........9 WARNINGS ..................10-23 PREVENTION..................24-30 Safe riding cloth and gear ..............24 Condition of the ATV................26 First aid ....................29 ACTIVE RIDING ................31-48 Basic operating maneuvers..............31 How to handle the ATV (Active riding techniques)........37 Tips ......................45...
  • Page 4 Table of Contents (cont) GENERAL MAINTENANCE ............72-87 Cooling System ................73 Shock Absorbers .................74 General Lubrication ................74 Hydraulic Brakes ................76 Protective Rubber Boots ..............77 Battery ..................78 Spark Plug ..................80 Engine Idle RPM Adjustment ............80 Throttle Cable Adjustment .............81 Air Filter (Engine) ................82 Air Filter Housing Drain Tube ............83 Tires .....................85 Wheel Removal ................86...
  • Page 5 Practice turning at slow speeds before attempting to turn at faster speeds. Do not turn at excessive speed. • Always have the ATV checked by an authorized Arctic Cat ATV dealer if it has been involved in an accident. • Never operate the ATV on hills too steep for the ATV or for your abilities.
  • Page 6 AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. • Always use proper procedures if you stall or roll backward when climb- ing a hill. To avoid stalling, maintain a steady speed when climbing a hill. If you stall or roll backwards, follow the special procedure for braking described in this manual.

  • Page 7: Rider Training Course

    Rider Training Course You should be aware that AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. An ATV handles differently from other vehicles, including motorcycles and cars. A collision or rollover can occur quickly, even during routine manoeuvres such as turning and driving on hills and over obstacles, if you fail to take proper precautions.

  • Page 8: Hangtags & Warning Information

    Anyone who rides the ATV should read and understand this information before riding. The labels should be considered as permanent parts of the ATV. If a label comes off or becomes hard to read, contact your Arctic Cat ATV dealer for a replacement labels.

  • Page 9: Warning Labels

    Warning Labels...

  • Page 10: Location Of Parts And Controls

    Location of parts and controls 1. Battery 2. Headlights 3. Right Hand Brake Lever 4. Left Hand Brake Lever 5. Brake Lever Lock 6. Fuel Valve 7. Choke Lever 8. Seat Lock Lever 9. Brake Pedal 10. Shift Lever 11. Key Switch 12.

  • Page 11: Warnings

    Warnings ! WARNINGS POTENTIAL HAZARD Operating this ATV without Protective Goggles wearing an approved helmet, clothing eye protection and protective clothing. WHAT CAN HAPPEN Operating without an approved helmet increases your chances of a severe head injury or death in the event of an accident. Gloves Operating without eye protec- Helmet...
  • Page 12 Warnings ! WARNINGS POTENTIAL HAZARD Operating this ATV at excessive speeds. WHAT CAN HAPPEN Increases your chances or losing control of the ATV, which can result in an accident. HOW TO AVOID THE HAZARD Always ride at a speed that is proper for the terrain, visibility and operating conditions, and your experience.
  • Page 13 Warnings ! WARNINGS ATV-0005 POTENTIAL HAZARD Attempting wheelies, jumps and other stunts. WHAT CAN HAPPEN Increases the chance of an accident including a rollover. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps. Don’t try to show off.
  • Page 14 Warnings ! WARNINGS POTENTIAL HAZARD Failure to inspect the ATV before operating. Failure to properly maintain the ATV. WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage. HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe operating condition.
  • Page 15 Warnings ! WARNINGS ATV-0006 POTENTIAL HAZARD Failure to use extra care when operating the ATV on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes without enough time to react. Could result in the ATV overturning or going out of control. HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain.
  • Page 16 Warnings ! WARNINGS ATV-0007 POTENTIAL HAZARD Failure to use extra care when operating on rough, slippery, or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or ATV control, which could result in an accident including a rollover. HOW TO AVOID THE HAZARD Do not operate on rough, slippery, or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain.
  • Page 17 Warnings ! WARNINGS POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN ATV could go out of control, causing a collision or rollover. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in this Operator’s Manual. Practice turning at slow speeds before attempting to turn at faster speeds.
  • Page 18 Warnings ! WARNINGS POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Operator’s Manual. 739-503A Always check the terrain carefully before you start up any hill.
  • Page 19 Warnings ! WARNINGS POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in this Operator’s Manual. Always check the terrain ATV-0009 carefully before you start down any hill.
  • Page 20 Warnings ! WARNINGS POTENTIAL HAZARD Improperly crossing hills or turning on hills. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn. HOW TO AVOID THE HAZARD Never attempt to turn the ATV around on any hill until you have mastered the turning ATV-0010 technique as described in this...
  • Page 21 Warnings ! WARNINGS POTENTIAL HAZARD Stalling, rolling backwards, or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in the ATV over- turning. HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill. ATV-0011 If you lose all forward speed: Keep weight uphill.
  • Page 22 Warnings ! WARNINGS POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the ATV to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen trees.
  • Page 23 Warnings ! WARNINGS POTENTIAL HAZARD Operating the ATV through deep or fast fl owing water. WHAT CAN HAPPEN Tires may fl oat, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Never operate the ATV in fast fl...

  • Page 24: Warnings

    Never modify the ATV through improper installation or improper use of accessories. All parts and accessories added to this ATV should be genuine Arctic Cat ATV components designed for use on the ATV and should be installed and used according to instructions.

  • Page 25: Prevention

    Prevention Overview When using an ATV, prevention is the name of the game. “Had you only known” something could go wrong, you would have prevented it. If you don’t notice your conditions and surroundings before riding your ATV, you give up control over the situation. Using ATV prevention techniques helps you forecast potential hazards before they injure you or damage your ATV.
  • Page 26 Prevention Choosing boots with low heels and a good tread will help prevent your feet from slipping off the footrests in wet or rugged conditions or getting hurt if they get hit by rocks, dirt, or branches. Helmet Your helmet is the most important piece of protective gear for safe riding.

  • Page 27: Condition Of The Atv

    Prevention Condition of the ATV The second step in Prevention is checking the condition of your ATV’s. Chances are good that you’ll be using your ATV in some rough terrain, and there’s no way you want your brakes to go out when riding downhill.
  • Page 28 Prevention TIRES AND CONTROLS LIGHTS OIL AND CHASSIS WHEELS FUEL CABLES ELECTRIC TIRES AND WHEELS Correct tire pressure is crucial. Consult the General Maintenance section of this Operator’s Manual for tire pressure guidelines. Incorrect tire pressure can cause poor handling, instability, and a loss of ATV control.
  • Page 29 Prevention B. Throttle CHECK: 1. Free, smooth range of The throttle should have a free, smooth motion range of motion. If it seems to “stick” at any point, refer to the General Maintenance section of this Operator’s Manual for instructions. Driving your ATV with a sticking throttle can turn your leisurely ride into an unwelcome accident.

  • Page 30: First Aid

    Prevention Miscellaneous Items Inspect your air fi lter. Look for debris CHECK: or damage that may indicate you 1. Air fi lter 2. Battery need to replace it. A clogged fi lter 3. Tighten parts, nuts and bolts can stop an engine. Check your battery terminals for corrosion.
  • Page 31 Prevention Water Water is so important that you need to carry it regardless of the duration of your ride. Heat exhaustion and heat stroke can creep up suddenly and can take you out of commission. If you become dehydrated, you could fi nd yourself physically unable to safely operate your ATV.

  • Page 32: Active Riding

    Active Riding Overview “Active Riding” involves an understanding of how your body weight, balance, gravity, and physical forces affect the handling of the ATV. For example, when you drive a car quickly into a sharp turn, your body is pulled to the outside of the turn by centrifugal force. Although a car is relatively stable, enough centrifugal force can cause an ATV to overturn.
  • Page 33 Active Riding Starting the Engine Always start with the ATV on a fl at, level surface. Carbon monoxide poisoning can kill you, so keep your ATV outside while it’s running. Follow these steps to start it up: 1. Ensure that the fuel valve is in the ON position. 2.
  • Page 34 Varying Temperature Adjustments To ensure proper starting and operating performance, the following adjustments should be made for varying ambient temperatures. 0° C (32° F) - Use 5W-30 Arctic Cat 4-Cycle Engine Oil (p/n 0436- 003). Note: These recommended adjustments are the owner’s responsibility.
  • Page 35 ! WARNING Use only Arctic Cat approved brake fl uid. Never substitute or mix different types or grades of brake fl uid. Brake loss can result. Check brake fl uid level and pad wear before each use. Brake loss can...
  • Page 36 Active Riding Shifting The ATV has a single-range automatic transmission with reverse. To shift the ATV, follow these steps: 1. To engage the forward gear from neutral, apply the brakes and move the shift lever outward and forward. 2. To engage reverse gear from neutral, apply the brakes, move the shift lever outward and rearward into the R...
  • Page 37 Active Riding Parking Parking involves following the previous rules for braking; then: 1. After the ATV stops, shift into neutral. 2. Turn off the ignition. 3. If you have to park on a hill, shift the ATV into low range and block the rear wheels;...

  • Page 38: How To Handle The Atv Active Riding Techniques)

    Active Riding How to handle the ATV Active Riding Techniques) Active riding involves moving your body. You must learn to lean and shift your weight into your turns to maintain control. Your safety depends on using safe riding techniques. Statistics from the U.S.

  • Page 39: Active Riding

    Active Riding Leaning, Weight Shift, and Balance When you turn, the trick is to move forward and slide over to the side of the seat that’s on the inside of the turn. Support your body weight on the outside footrest. At the same time, lean your body to the inside of the turn.
  • Page 40 Active Riding Sharp Turns After mastering wide turns, practice the advanced skill of sharp turns. 1. Ease off the throttle as you approach the turn to slow down. 2. Use the principles of leaning, weight shifting, and balancing - shift your body weight to the inside of the turn.
  • Page 41 Active Riding K-Turns Use K-turns if you accidentally stall while riding uphill; you need to take action before the ATV rolls backward down the hill. 1. Stop where you are, apply the brakes, and shift to neutral. 2. Shut off the engine. 3.
  • Page 42 Active Riding Riding Uphill Roughly 20% of accidents happen while riding on hills and as a result of the ATV rolling or fl ipping. So, obviously, use extreme caution and follow this method for riding uphill. 1. Accelerate before you start climbing; then maintain a steady pace.
  • Page 43 Active Riding Riding Downhill Success in riding downhill depends on how well you know your bra- kes - take it easy on them, or you could fl ip over. 1. Shift your body weight as far back on the seat as possible. 2.
  • Page 44 Active Riding Swerving Swerving is usually an emergency reaction to avoid an obstacle but is similar to quick turns. The difference is that quick turns involve slight acceleration in the turn; don’t accelerate if you swerve. 1. Ease off the throttle as you approach the obstacle. 2.
  • Page 45 Active Riding Crossing Obstacles Crossing obstacles is risky; avoid it if possible. Riding over logs, rocks, and ruts means combining all the active riding skills into one big motion. Your ATV will respond differently for different obstacles (logs, ruts, etc.), but these are general guidelines for overcoming two- track (both tires contacting the obstacle at the same time) obstacles: 1.

  • Page 46: Tips

    Active Riding Tips You know cars. You’ve been driving them for years. Driving an ATV and a car have similar rules; however, there are always exceptions to the rules. Here are a few situations that require special attention: • Reversing •...
  • Page 47 Active Riding Stalling on a Hill If you use the right method for riding uphill, this shouldn’t happen. But if you have a problem, do this: 1. If the ATV hasn’t started rolling backwards yet, follow the procedu- re for the K-Turn, OR 2.
  • Page 48 Active Riding 1. With the transmission in neutral, move the ATV forward and back ward to check that the wheels roll freely. If the ATV will not roll, the tires may be frozen to the ground or the brake pads may be frozen to the discs.

  • Page 49: Active Riding

    Active Riding Stopping The ATV To stop the ATV, fi rst release the throttle lever. Next, apply the bra- kes. Stopping The Engine To Stop the engine, turn the ignition switch key to the OFF position.

  • Page 50: Sound Judgment

    Sound Judgment Overview You are not invincible. Knowing that the fi rst „S“ in „P.A.S.S.“ stands for „Sound Judgment“ means you need to use yours. Environment The environment controls you, not the other way around. And there’s nothing you can do about it except respect it. Weather You need to consider the weather.

  • Page 51: Taking Responsibility

    Sound Judgment Trail riding Use sound judgment when trail riding; that means riding on a trail that fi ts your ability level. If the trail is pretty rugged, standing up on your footrests will make it easier for you to endure the rough terrain. Make yourself visible by using headlights and taillights, and pull com- pletely off the trail if you need to stop.

  • Page 52: Those Around You

    Sound Judgment Those Around You People do all kinds of things that you can’t predict or control. Riding Companions Leave a lot of space between you and other riders, especially in dusty and dirty conditions, because it’ll be diffi cult to see the riders in front of you stopping.

  • Page 53: Equipment

    Operator’s Manual tells you about taking care of your ATV. If, at any time, abnormal noises, vibrations, or improper functioning of any component of this ATV is detected, DO NOT OPERATE THE ATV. Take the ATV to an authorized Arctic Cat ATV dealer for inspection and adjustment or repair. Cargo Limitations Limit the ATV to the specifi...

  • Page 54: Maximum Load Capacity Chart

    ATV with improper installation or use of improper ac- cessories. All parts and accessories installed on this ATV must be genuine Arctic Cat parts and accessories designed for use on this ATV. Install and use them according to instructions. If you have any questions, contact an authorized Arctic Cat ATV dealer.
  • Page 55 Sound Judgment Don´t ride: Your Physical Condition 1. When you´r tired Being physically exhausted is like being drunk. Try to do something that’s detail-oriented when you’re really tired, and you’ll feel totally uncoordinated. Reckless Riding If you are involved in an ATV accident when you’re speeding, you have a 25% chance of landing yourself in the hospital.
  • Page 56 Sound Judgment Overview You’re responsible for supervising those who ride your ATV. Your wisdom is valuable... it’ll bring them all back safely – your friends, your family, your relatives, and your ATV. It’s crucial that you consider yourself a supervisor for all riders of your ATV. Whether you accept responsibility or not, the truth is that you are responsible for others riding your ATV.
  • Page 57 NOTES...

  • Page 58: Division Ii - Operation/Maintenance Preface

    Read and understand the entire Operator’s Manual before operating the ATV to ensure safe and proper use of your new Arctic Cat ATV. Always operate the ATV within your level of skill and current terrain conditions.

  • Page 59: Specifications

    SPECIFICATIONS* 300 DVX ENGINE AND DRIVE Type Four-Cycle/Liquid Cooled Bore x Stroke 72.7 mm x 65.2 mm Displacement 271 ccm Ignition Type Compression Ratio 10.3 Spark Plug Type NGK DPR7EA-9 Spark Plug Gap 0.6 -0.7 mm Hydraulic w/Twin Disc (Front) Brake Type Hydraulic w/Single Disc (Rear) Mechanical Parking Brake...

  • Page 60: Specifications

    SPECIFICATIONS* 300 DVX MISCELLANY Dry Weight (Approx) 205 kg Gas Tank Capacity 12.5 L (Rated) Reserve Capacity 1.8 L Transmission lubricant 400 ml capacity Transm. lub. cap. (oil 300 ml replacement) Rear Drive Capacity 150 ml Engine Oil Capacity 1.6 L Gasoline EU unleaded 91 Octane (Recommended)

  • Page 61: General Information

    GENERAL INFORMATION ATV IDENTIFICATION NUMBERS The Arctic Cat ATV has two identifi cation numbers: Vehicle Identifi cation Number (VIN) and Engine Serial Number (ESN). VIN ® The Vehicle Identifi cation Number is located on the front of the frame. The Engine Serial Number is...
  • Page 62 ON position - The ignition circuit is complete and the engine can run. The key cannot be removed in this position. LIGHTS position - The ignition circuit is complete and the position lights are on. The key cannot be removed in this position. Note: To illuminate the headlight, the engine must be running and the headlight switch must be in the HI or LO position.
  • Page 63 2. High Beam Indicator - A blue light will illuminate when the engine is running, the ignition switch is in the LIGHTS position, and the headlight switch is in the HI beam position. 3. Neutral Indicator - A green light will illuminate when the trans- mission is in neutral and the ignition switch is on.
  • Page 64 Note: The brake lever lock must lock the rear wheels. If it doesn’t, take the ATV to an authorized Arctic Cat ATV dealer for service. ! WARNING Always check to be sure that the brake lever lock has been disen- gaged before operating the ATV.
  • Page 65 Headlight LI/LO/HI Switch Use the headlight LI/LO/HI switch to select the high or low headlight beam when the ignition switch is in the LIGHTS position. When the switch is in the HI position, the high beam will illuminate. When the switch is in the LO position, the low beam will illuminate.

  • Page 66: Gas/Vent Hoses

    Fuel Valve The fuel valve is incorporated in the gas tank. There are three positions: ON, RES (reserve), and OFF. In the OFF position, the valve will prevent gasoline fl ow to the carburetor. In the ON position (the normal operating position), gasoline will fl...

  • Page 67: Oil Level

    ! WARNING Draining fuel from the carburetor can be hazardous. Fuel can catch on fi re if not handled properly. When draining the carburetor, always shut the engine off. Do not smoke and never drain or refuel in an area where there are open fl ames or sparks. Dispose of drained fuel properly.

  • Page 68: Transporting Atv

    TRANSPORTING ATV When transporting the ATV, Arctic Cat recommends that the ATV be in its normal operating position (on all four wheels) and the following procedure be used. 1. Engage the brake lever lock. 2. Secure the ATV with load rated hold-down straps.
  • Page 69 Recommended Engine Oil Note: Arctic Cat recommends the use of genuine Arctic Cat lubricants. The recommended oil to use in this ATV is an oil which is rated SE, SF, or SG under API service classifi cation. These oils meet all of the lubrication requirements of the Arctic Cat ATV engine.

  • Page 70: Break-In Procedure

    Filling Gas Tank ! WARNING Always fi ll the gas tank in a well-ventilated area. Never add gaso- line to the ATV gas tank near any open fl ames or with the engine running or hot. DO NOT SMOKE while fi lling the gas tank. Since gasoline expands as its temperature increases, the gas tank must be fi...
  • Page 71 Other maintenance after break-in should include checking of all prescribed adjustments and tightening of all fasteners. At the discretion and expense of the owner/operator, the ATV may be taken to an authorized Arctic Cat ATV dealer for this initial service.
  • Page 72 NOTES...

  • Page 73: General Maintenance

    Follow the Maintenance Schedule in your Service Booklet. If, at any time, abnormal noises, vibrations, or improper functioning of any component of this ATV is detected, DO NOT OPERATE THE ATV. Take the ATV to an authorized Arctic Cat ATV dealer for inspection and adjustment or repair.

  • Page 74: Cooling System

    MAINTENANCE IN DETAIL COOLING SYSTEM NOTE: Debris in front of the engine or packed between the cooling fi ns of the radiator can reduce cooling capability. Using a hose, pressure- wash the radiator to remove any debris preventing air fl ow. The cooling system capacity is approximately 1.4 L (1.5 U.S.

  • Page 75: Shock Absorbers

    ! CAUTION After operating the ATV for the initial 5-10 minutes, stop the engine, allow the engine to cool down, and check the coolant level. Add coolant as necessary. SHOCK ABSORBERS Each shock absorber should be visibly checked weekly for excessive fl...
  • Page 76 Engine Oil and Screen/Filter Change the engine oil and clean the oil screen/fi lter at the scheduled intervals. The engine should always be warm when the oil is changed so the oil will drain easily and completely. 1. Park the ATV on level ground. 2.

  • Page 77: Hydraulic Brakes

    Transmission Lubricant Change the transmission lubricant at the scheduled intervals. The transmission should always be warm when the lubricant is changed so it will drain easily and completely. 1. Park the ATV on level ground. 2. Remove the fi ll plug. Be careful not to allow contaminates to enter the opening.

  • Page 78: Protective Rubber Boots

    Wipe away spilled fl uid immediately. Brake Hoses Carefully inspect the hydraulic brake hoses for cracks or other damage. If found, take the ATV to an authorized Arctic Cat ATV dealer to have the brake hoses replaced. Brake Pads The clearance between the brake pads and brake discs is adjusted automatically as the brake pads wear.

  • Page 79: Battery

    5. If boot damage is present or ball joint free-play seems excessive, contact an authorized Arctic Cat ATV dealer for service. Tie Rod Boots (Inner and Outer/Right and Left) 1. Secure the ATV on a support stand to elevate the front wheels.
  • Page 80 This maintenance-free battery requires periodic charging to prevent sulfi ding. If the ATV will be idle for extended periods of time, either run the engine or trickle charge every 30 days. If the battery completely discharges, permanent damage will occur requiring replacement.

  • Page 81: Spark Plug

    Consult an authorized Arctic Cat ATV dealer if the plug insulator is not a light brown color. To help prevent cold weather fouling, make sure to thoroughly warm up the engine before operating.

  • Page 82: Throttle Cable Adjustment

    2. Turn the idle adjustment screw in or out until the engine idles at 1250-1350 RPM. ! WARNING Adjust the idle to the correct RPM. Make sure the engine is at normal operating temperature before adjusting the idle RPM. THROTTLE CABLE ADJUSTMENT To adjust the throttle cable freeplay: 1.

  • Page 83: Air Filter (Engine)

    AIR FILTER (Engine) The air fi lter inside the air fi lter housing must be kept clean to provide good engine power and gas mileage. If the ATV is used under normal conditions, service the fi lter at the intervals specifi ed. If operated in dusty, wet, or muddy conditions inspect and service the fi...

  • Page 84: Air Filter Housing Drain Tube

    • Excessive wear. The presence of any of the conditions requires drive chain replacement. Take the ATV to an authorized Arctic Cat ATV dealer for this service. Note: If the drive chain is worn or damaged, the sprockets may also be worn or damaged.
  • Page 85 Cleaning and Lubricating The drive chain should be cleaned and lubricated frequently to prolong chain and sprocket life. Use the following procedure to clean and lubricate the chain. NOTE: This ATV is equipped with an O-ring type roller chain. Each link incorporates small O-rings to seal out water and dirt.

  • Page 86: Tires

    If proper tools and related items are not available, have this maintenance performed by an authorized Arctic Cat ATV dealer or a qualifi ed tire repair station. ! CAUTION When breaking the tire bead loose from the wheel, be extremely careful not to damage the inner wheel surface or the tire bead.

  • Page 87: Wheel Removal

    ! WARNING Use only Arctic Cat approved tires when replacing tires. Failure to do so could result in unstable ATV operation. Tubeless Tire Repair Should a leak or fl at tire occur due to a puncture, the tire may be repaired using a plug-type repair.
  • Page 88 Headlight NOTE: NOTE: The bulb portion of the headlight is fragile. HANDLE WITH The bulb portion of the headlight is fragile. HANDLE WITH CARE. When replacing the headlight bulb, do not touch the glass CARE. When replacing the headlight bulb, do not touch the glass portion of the bulb.

  • Page 89: Fuses

    Always replace a blown fuse with a fuse of the same type and rating. If the new fuse blows after a short period of use, consult an authorized Arctic Cat ATV dealer immediately. TOOLS A basic tool kit, located under the seat, is provided with the ATV.

  • Page 90: Preparation For Storage

    3. Either drain the gas tank or add a fuel stabilizer to the gas in the gas tank. Remove the air fi lter housing cover and air fi lter. Start the engine and allow it to idle; then using Arctic Cat Engine Preserver, rapidly inject the preserver into the air fi lter opening for a period of 10 to 20 seconds.

  • Page 91: Preparation After Storage

    ATV causing rusting. PREPARATION ATFTER STORAGE Taking the ATV out of storage and correctly preparing it will assure many miles and hours of trouble-free riding. Arctic Cat recommends the following procedure to prepare the ATV. 1. Clean the ATV thoroughly.

  • Page 92: Warranty

    WARRANTY Arctic Cat extends legal warranty on each new Arctic Cat ATV and each part and accessory manufactured or sold by Arctic Cat. Warranty claims can be made only for parts and accessories sold by an authorized Arctic Cat ATV dealer.

  • Page 93: Warranty Procedure/Owner Responsibility

    At the time of purchase of a new ATV you get a registration card which you have to fi ll out and send to Arctic Cat GmbH, Industriestraße 43, 5600 St. Johann/Pg., Austria. One copy remains with your Arctic Cat ATV dealer.
  • Page 94 ADRESS CHANGE OWNERSHIP CHANGE WARRENTY TRANSFER CHANGE OF ADDRESS/OWNERSHIP/WARRANTY TRANSFER TO: Name: Adress: Construction year & Model: Chassis Nr.: "...

  • Page 95: Identification Numbers Record

    Identification Numbers Record ! WARNING Indicates a potential hazard that could result in serious injury or death. 1. KEY IDENTIFICATION NUMBER: The key identification number is stamped on the key as shown in the illustration. Record this number in the space provided for reference if you ever need a new key.
  • Page 96 Errors and omissions excepted! NOTE: All vehicle features in this booklet refer to the basic variation.Further equipment and options are to be found in the price list. NOTE: Some of the information in this booklet may not be up-to-date due to changes performed since printing. The models shown in the pictures contain, in part, special equipment.

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