Arctic Cat PROWLER 500 HDX Vehicle Manuals

Manuals and User Guides for Arctic Cat PROWLER 500 HDX Vehicle. We have 5 Arctic Cat PROWLER 500 HDX Vehicle manuals available for free PDF download: Service Manual, Operato's Manual, Operator's Manual, Owner's Manual

Arctic Cat PROWLER 500 HDX Service Manual (253 pages)

Brand: Arctic Cat | Category: Offroad Vehicle | Size: 77 MB

Table of Contents

3
- General Information
  
  4
- Periodic Maintenance
  
  8
  - Periodic Maintenance Chart
    8
  - Lubrication Points
    9
  - Air Filter
    9
  - Valve/Tappet Clearance
    10
  - Testing Engine Compression
    11
  - Spark Plug(S)
    11
  - Muffler/Spark Arrester
    12
  - Engine/Transmission Oil - Filter
    12
  - Liquid Cooling System
    13
  - Front Differential/Rear Drive Lubricant
    15
  - Nuts/Bolts/Cap Screws
    15
  - Headlights/Taillight-Brakelight
    16
  - Shift Lever
    17
  - Hydraulic Brake Systems
    17
  - Burnishing Brake Pads
    19
  - Checking/Replacing V-Belt
    19
- Steering/Frame/Controls
  
  22
  - Front Body Panel/Side Panels
    22
  - Rear Body Panel/Rack
    25
  - LCD Gauge
    26
  - Steering Post/Tie Rods
    26
  - Handlebar Grip
    30
  - Throttle Control
    31
  - Steering Knuckles
    32
  - Measuring/Adjusting Toe-Out
    34
  - Shift Lever
    35
  - Front Rack
    35
  - Front Bumper Assembly
    36
  - Footrests
    36
  - Belly Panel
    36
  - Exhaust System
    36
  - Taillight Assembly
    37
  - Seat
    37
  - Side Storage Box (TBX)
    38
  - Cargo Box (TBX)
    38
  - Troubleshooting
    40
- Engine/Transmission
  
  41
  - Specifications (500)
    42
  - Specifications (550/700/1000)
    42
  - Troubleshooting
    43
  - Removing Engine/Transmission (500)
    45
Servicing Engine (500)

47
- Removing Top-Side Components
  47
- Top-Side Components
  47
- Servicing Top-Side Components
  50
- Installing Top-Side Components
  57
- Rocker Arms
  58
- Left-Side Components
  61
- Removing Left-Side Components
  61
- Servicing Left-Side Components
  63
- Installing Left-Side Components
  66
- Removing Right-Side Components
  67
- Right-Side Components
  67
- Servicing Right-Side Components
  71
- Installing Right-Side Components
  72
- Center Crankcase Components
  75
- Separating Crankcase Halves
  75
- Disassembling Crankcase Half
  76
- Servicing Center Crankcase Components
  77
- Assembling Crankcase Half
  82
- Installing Engine/Transmission (500)
  85
- Joining Crankcase Halves
  85
- Removing Engine/Transmission (550/700)
  87
Servicing Engine (550/700)

90
- Top-Side Components
  90
- Removing Top-Side Components
  91
- Servicing Top-Side Components
  94
- Installing Top-Side Components
  101
- Left-Side Components
  106
- Removing Left-Side Components
  106
- Servicing Left-Side Components
  108
- Installing Left-Side Components
  110
- Removing Right-Side Components
  113
- Right-Side Components
  113
- Servicing Right-Side Components
  116
- Installing Right-Side Components
  117
- Center Crankcase Components
  120
- Disassembling Crankcase Half
  120
- Separating Crankcase Halves
  120
- Servicing Center Crankcase Components
  122
- Assembling Crankcase Half
  128
- Joining Crankcase Halves
  129
- Installing Engine/Transmission (550/700)
  130
- Removing Engine/Transmission (1000)
  133
Servicing Engine (1000)

137
- Disassemble Only those Components Which Need to be
  137
- NOTE: for Efficiency, It Is Preferable to Remove and
  137
- Removing Top-Side Components
  137
- Top-Side Components
  137
- Servicing Top-Side Components
  141
- Installing Top-Side Components
  148
- Left-Side Components
  155
- Removing Left-Side Components
  155
- Servicing Left-Side Components
  157
- Installing Left-Side Components
  159
- Removing Right-Side Components
  162
- Right-Side Components
  162
- Servicing Right-Side Components
  164
  - Driven Clutch Assembly
    164
- Installing Right-Side Components
  165
- Center Crankcase Components
  168
- Separating Crankcase Halves
  168
- Disassembling Crankcase Half
  169
- Servicing Center Crankcase Components
  171
- Assembling Crankcase Half
  178
- Joining Crankcase Halves
  180
  - Installing Engine/Transmission (1000)
    182
- Fuel/Lubrication/Cooling
  
  185
  - Electronic Fuel Injection
    185
  - Throttle Cable Free-Play
    187
  - Engine RPM (Idle)
    188
  - Gas Tank
    188
  - Oil Filter/Oil Pump
    188
  - Testing Oil Pump Pressure
    188
  - Oil Cooler (1000)
    189
  - Liquid Cooling System
    189
  - Cooling Fan
    191
  - Electric Fuel Pump/Fuel Level Sensor
    193
  - Troubleshooting
    194
- Electrical System
  
  195
  - Electrical Connections
    195
  - Battery
    195
  - RPM Limiter
    196
  - Testing Electrical Components
    196
  - Accessory Receptacle/Connector
    196
  - Brakelight Switch (Auxiliary)
    197
  - Brakelight Switch (Handlebar Control)
    197
  - Engine Coolant Temperature (ECT) Sensor
    198
  - Fan Motor
    198
  - Power Distribution Module (PDM)
    198
  - Ignition Coil
    199
  - EFI Sensors/Components
    200
  - Speed Sensor
    201
  - Electronic Power Steering (EPS)
    201
  - Ignition Switch
    204
  - Handlebar Control Switches
    204
  - Drive Select Switch
    205
  - Front Drive/Differential Lock Actuator
    206
  - Stator Coil/Crankshaft Position (CKP) Sensor
    206
  - Starter Relay
    207
  - Starter Motor
    207
  - Electronic Control Module (ECM)
    208
  - Regulator/Rectifier
    208
  - Headlights
    208
  - Taillight - Brakelight
    209
  - Ignition Timing
    209
  - Tilt Sensor
    209
  - Throttle Position Sensor (TPS) (500)
    210
  - Throttle Position Sensor (TPS) (550/700/1000)
    211
  - Gear Position Switch
    211
  - EFI Diagnostic System
    212
  - Troubleshooting
    216
- Drive System/Brake System
  
  218
  - Front Drive Actuator/Differential Lock
    218
  - Front Differential
    219
  - Drive Axles
    231
  - Rear Gear Case
    234
  - Hub
    237
  - Hand Brake Lever/Master Cylinder Assembly
    239
  - Hydraulic Brake Caliper
    240
  - Troubleshooting Drive System
    243
  - Troubleshooting Brake System
    244
- Suspension
  
  245
  - Shock Absorbers
    245
  - Front A-Arms
    246
  - Rear A-Arms
    248
  - Wheels and Tires
    250
  - Troubleshooting
    250

Arctic Cat PROWLER 500 HDX Operato's Manual (88 pages)

Brand: Arctic Cat | Category: Offroad Vehicle | Size: 11 MB

Foreword

3
Parts and Accessories

3
- Table of Contents
  4
Limited Warranty

5
Warranty Procedure/Owner Responsibility

6
Arctic Cat ATV Emission Control Warranty Statement

7
Arctic Cat Emission Control System Limited Warranty

8
EPA Emission Control Statement/Warranty Coverage (U.S. Only)

9
Declaration of Conformity

10
- Division I - Safety
  11
ATV Safety Alert

12
Rider Training Course

13
Hangtag

14
Warning Labels & Information

15
Warnings

16
- Warnings
  24
Prevention

25
- Safe Riding Clothing and Gear
  25
- ATV Condition
  26
  - Tcloc
    26
- First Aid and Survival
  27
- Prevention
  28
Active Riding

29
Sound Judgment

30
- Environment
  30
- Those Around You
  31
- Equipment
  32
- Load Capacity Ratings
  33
- Speedrack
  33
- Personal Choices
  33
  - Sound Judgment
    34
  - Sipde
    35
Supervision

36
- Taking Responsibility
  36
  - Inexperienced/Untrained Riders
    36
  - Experienced/Trained Riders
    36
- Division II - Operation/Maintenance
  37
ATV Specifications

37
Location of Parts and Controls

38
ATV Operation

39
- Basic Operating Maneuvers
  39
  - Starting a Cold Engine
    39
  - Bone-C
    39
  - Starting the Engine
    39
- Handling the ATV (Active Riding Techniques)
  41
  - Sharp Turns
    42
  - Wide Turns
    42
  - Quick Turns
    43
  - Riding Uphill
    44
  - Riding Downhill
    44
- Tips
  46
  - Crossing Roads
    47
  - Cold Weather Driving
    47
  - Crossing Water
    47
  - Stopping the Atv
    48
  - Stopping the Engine
    48
General Information

49
- ATV Identification Numbers
  49
- Ignition Switch Key
  49
- Control Locations and Functions
  49
  - Shift Lever
    50
  - Drive Select Switch
    50
  - Engine Stop Switch
    51
- Power Steering
  52
- Speedometer/Lcd (Digital) (550)
  53
- Speedometer/Lcd (Analog/Digital)
  55
  - Limited/1000 Limited)
    55
- Speedometer/Lcd (Digital) (500/700)
  57
- Speedometer/Lcd (Analog/Digital)
  58
  - Mud Pro/1000 Mud Pro)
    58
- Electric Fuel Pump
  60
- Gas Hoses
  60
- Oil Level Stick
  60
- Seat Latch
  60
- Tailgate Latch (TBX)
  61
- Cargo Box Latch Handles (TBX)
  61
- Side Storage Compartment (TBX)
  61
- Safety Flag Bracket
  61
- Rack Loading (Front and Rear)
  61
- Trailering and Towing
  61
- Transporting
  62
- Gasoline-Oil-Lubricant
  62
- Engine Break-In
  63
- Burnishing Brake Pads
  64
General Maintenance

65
- Liquid Cooling System
  66
- Oil Cooler (Mud Pro/1000)
  67
- Shock Absorbers
  68
- General Lubrication
  68
- Hydraulic Hand Brake
  70
  - Brake Fluid
    70
  - Brake Lever Lock
    70
  - Brake Hoses
    70
  - Brake Pads
    70
- Rear Foot Brake
  70
- Protective Rubber Boots
  71
- Battery
  72
- Jump-Starting
  73
- Spark Plug(S)
  75
- Throttle Cable Adjustment
  75
- Air Filter
  75
- Air Filter Housing Drain(S)
  76
- Draining V-Belt Cover
  76
- Tires
  77
- Wheels
  77
- Muffler/Spark Arrester
  78
- Light Bulb Replacement
  78
- Checking/Adjusting Headlight Aim
  79
- Fuses
  79
- Electrical Output Terminals
  80
- Storage Compartment/Tools
  80
Preparation for Storage

81
Preparation after Storage

82
Change of Address, Ownership, or Warranty Transfer

83
Maintenance Record

85
Identification Numbers Record

87

Arctic Cat PROWLER 500 HDX Operator's Manual (84 pages)

2015

Brand: Arctic Cat | Category: Offroad Vehicle | Size: 3 MB

Foreword

3
Parts and Accessories

3
- Table of Contents
  4
Limited Warranty

5
Warranty Procedure/Owner Responsibility

6
Arctic Cat ATV Emission Control Warranty Statement

7
Arctic Cat Emission Control System Limited Warranty

8
EPA Emission Control Statement/Warranty Coverage (U.S. Only)

9
Declaration of Conformity

10
- Division I - Safety
  11
ATV Safety Alert

12
Rider Training Course

13
Hangtag

14
Warning Labels & Information

15
Warnings

16
- Warnings
  24
Prevention

25
- Safe Riding Clothing and Gear
  25
- ATV Condition
  26
- First Aid and Survival
  27
Active Riding

29
Sound Judgment

30
- Environment
  30
- Those Around You
  31
- Equipment
  32
- Load Capacity Ratings
  33
- Speedrack
  33
- Personal Choices
  33
  - Sipde
    35
Supervision

36
- Taking Responsibility
  36
  - Inexperienced/Untrained Riders
    36
  - Experienced/Trained Riders
    36
- Division II - Operation Maintenance
  37
ATV Specifications

37
Location of Parts and Controls

38
ATV Operation

39
- Basic Operating Maneuvers
  39
  - Starting a Cold Engine
    39
  - Starting the Engine
    39
  - Dismounting the Atv
    40
- Handling the ATV (Active Riding Techniques)
  41
  - Quick Turns
    42
  - Sharp Turns
    42
  - Riding Uphill
    44
  - Riding Downhill
    44
- Tips
  46
  - Crossing Roads
    47
  - Cold Weather Driving
    47
  - Crossing Water
    47
  - Stopping the Engine
    48
General Information

49
- ATV Identification Numbers
  49
- Ignition Switch Key
  49
- Control Locations and Functions
  49
- Drive Select Switch
  50
- Shift Lever
  50
- Engine Stop Switch
  51
- Headlight Hi/Lo Switch
  51
- Starter Button
  51
- Power Steering
  52
- Reverse Override Switch
  52
- Throttle Lever
  52
- Speedometer/Lcd
  53
- Electric Fuel Pump
  55
- Gas Hoses
  55
- Oil Level Stick
  55
- Seat Latch
  56
- Tailgate Latch (TBX)
  56
- Cargo Box Latch Handles (TBX)
  56
- Side Storage Compartment (TBX)
  56
- Safety Flag Bracket
  56
- Rack Loading (Front and Rear)
  57
- Trailering and Towing
  57
- Transporting
  57
- Gasoline-Oil-Lubricant
  58
- Engine Break-In
  59
- Burnishing Brake Pads
  59
General Maintenance

60
- Liquid Cooling System
  61
- Oil Cooler (Mud Pro/1000)
  62
- Shock Absorbers
  63
- General Lubrication
  63
- Hydraulic Hand Brake
  65
  - Brake Fluid
    65
  - Brake Lever Lock
    65
  - Brake Hoses
    65
  - Brake Pads
    65
- Rear Foot Brake
  65
- Protective Rubber Boots
  66
- Battery
  67
- Jump-Starting
  68
- Spark Plug(S)
  69
- Throttle Cable Adjustment
  70
- Air Filter
  70
- Air Filter Housing Drain(S)
  71
- Draining V-Belt Cover
  71
- Tires
  71
- Wheels
  72
- Muffler/Spark Arrester
  72
- Light Bulb Replacement
  73
- Checking/Adjusting Headlight Aim
  73
- Fuses
  74
- Electrical Output Terminals
  74
- Storage Compartment/Tools
  74
Preparation for Storage

75
Preparation after Storage

76
Change of Address, Ownership, or Warranty Transfer

77
Maintenance Record

79
- Maintenance Record
  80
Identification Numbers Record

83

Arctic Cat PROWLER 500 HDX Operator's Manual (68 pages)

2014

Brand: Arctic Cat | Category: Utility Vehicle | Size: 6 MB

Foreword

3
Parts and Accessories

3
- Table of Contents
  4
- Division I - Safety
  5
Safety Alert

6
Warning Labels

7
Location of Parts and Controls

9
Warnings

10
- Warnings
  18
- Division II - Operation/ Maintenance
  19
Specifications

19
Vehicle Operation

20
- Starting the Vehicle
  21
- Driving Uphill
  23
- Driving in Reverse
  24
- Skidding or Sliding
  24
General Information

27
- Vehicle Identification Numbers
  27
- Ignition Switch Key
  27
- Control Locations and Functions
  27
  - Drive Select Switch
    28
  - Headlight Switch
    28
  - Reverse Override Switch
    28
- Occupant Side Restraints
  29
- Accelerator Pedal
  29
- Cargo Box
  30
- Power Steering (700)
  33
- Speedometer/Lcd
  33
- Electric Fuel Pump
  35
- Gas Hoses
  35
- Oil Level Stick
  35
- Load Capacity Ratings
  36
- Trailering and Towing
  36
- Transporting
  37
- Gasoline-Oil-Lubricant
  37
- Engine Break-In
  38
- Burnishing Brake Pads
  39
General Maintenance

40
- Maintenance Schedule
  41
- Liquid Cooling System
  42
- Shock Absorbers
  42
- General Lubrication
  43
- Hydraulic Brake
  45
- Protective Rubber Boots
  45
- Battery
  46
- Spark Plug
  49
- Air Inlet Pre-Filter
  50
- Air Filter
  50
- Air Filter Housing Drains
  51
- Draining V-Belt Cover
  51
- Tires
  51
- Wheels
  52
- Muffler/Spark Arrester
  52
- Light Bulb Replacement
  53
- Checking/Adjusting Headlight Aim
  54
- Fuses
  54
- Electrical Output Terminals
  54
- Storage Compartment/Tools
  55
- Seat Belts
  55
- Occupant Side Restraints
  55
- Rops
  55
Preparation for Storage

56
Preparation after Storage

57
Limited Warranty

58
Warranty Procedure/Owner Responsibility

59
EPA Emission Control Statement

60
- Warranty Coverage (U.S. Only)
  
  60
Change of Address, Ownership, or Warranty Transfer

61
Maintenance Record

63
Identification Numbers Record

67
- Key Identification Number
  67
- Vehicle Identification Number
  67

Arctic Cat PROWLER 500 HDX Owner's Manual (80 pages)

Brand: Arctic Cat | Category: Offroad Vehicle | Size: 21 MB

Arctic Cat Categories

Offroad Vehicle Snowmobiles Utility Vehicle Crossover Automobile

More Arctic Cat Manuals

Arctic Cat PROWLER 500 HDX Vehicle Manuals

Arctic Cat PROWLER 500 HDX Service Manual (253 pages)

Table of Contents

Table of Contents

General Information

Periodic Maintenance

Steering/Frame/Controls

Engine/Transmission

Servicing Engine (500)

Servicing Engine (550/700)

Servicing Engine (1000)

Fuel/Lubrication/Cooling

Electrical System

Drive System/Brake System

Suspension

Arctic Cat PROWLER 500 HDX Operato's Manual (88 pages)

Table of Contents

Foreword

Parts and Accessories

Limited Warranty

Warranty Procedure/Owner Responsibility

Arctic Cat ATV Emission Control Warranty Statement

Arctic Cat Emission Control System Limited Warranty

EPA Emission Control Statement/Warranty Coverage (U.S. Only)

Declaration of Conformity

ATV Safety Alert

Rider Training Course

Hangtag

Warning Labels & Information

Warnings

Prevention

Active Riding

Sound Judgment

Supervision

ATV Specifications

Location of Parts and Controls

ATV Operation

General Information

General Maintenance

Preparation for Storage

Preparation after Storage

Change of Address, Ownership, or Warranty Transfer

Maintenance Record

Identification Numbers Record

Arctic Cat PROWLER 500 HDX Operator's Manual (84 pages)

Table of Contents

Foreword

Parts and Accessories

Limited Warranty

Warranty Procedure/Owner Responsibility

Arctic Cat ATV Emission Control Warranty Statement

Arctic Cat Emission Control System Limited Warranty

EPA Emission Control Statement/Warranty Coverage (U.S. Only)

Declaration of Conformity

ATV Safety Alert

Rider Training Course

Hangtag

Warning Labels & Information

Warnings

Prevention

Active Riding

Sound Judgment

Supervision

ATV Specifications

Location of Parts and Controls

ATV Operation

General Information

General Maintenance

Preparation for Storage

Preparation after Storage

Change of Address, Ownership, or Warranty Transfer

Maintenance Record

Identification Numbers Record

Arctic Cat PROWLER 500 HDX Operator's Manual (68 pages)

Table of Contents

Foreword

Parts and Accessories

Safety Alert

Warning Labels

Location of Parts and Controls