Exhaust System - Arctic Cat 2009 366 Service Manual

7. Remove the front body panel/fender panel.
CLEANING AND INSPECTING
NOTE: Whenever a part is worn excessively,
cracked, or damaged in any way, replacement is
necessary.
1. Clean all fender components with warm soap and
water.
2. Inspect fenders for cracks and/or loose rivets.
3. Inspect for any missing decals.
INSTALLING
1. Making sure the shift spring is in place and the
shift lever is properly positioned, place the front
body panel/fender panel onto the ATV. With the
front rack in place, loosely install the front rack
hardware.
2. Connect the electrical connectors under the elec-
tric panel; then connect the light connectors and
attach onto the frame.
Back
8-8
KC210G
KC210G
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3. Install the screws securing the front body to the front
body supports; then install the left-side and right-side
footwell fasteners. Do not tighten at this time.
4. Place the gas tank cover into position and secure
with the existing hardware; then install the two cap
screws securing the rear of the panel to the frame.
Tighten all cap screws and fasteners securely at
this time.
5. Install the electric panel, side panels, and seat.

Exhaust System

REMOVING MUFFLER
1. Remove the two exhaust springs at the muf-
fler/exhaust pipe juncture.
2. Slide the muffler rearward to clear the mounting lugs
and remove the muffler. Account for a grafoil seal.
INSPECTING MUFFLER
NOTE: Whenever a part is worn excessively,
cracked, or damaged in any way, replacement is
necessary.
1. Inspect muffler externally for cracks, holes, and
dents.
2. Inspect the muffler internally by shaking the muf-
fler back and forth and listening for rattles or loose
debris inside the muffler.
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KC224
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