Arctic Cat ATV 250 Utility 2009 Manuals

Arctic Cat ATV 250 Utility 2009 Manuals

Manuals and User Guides for Arctic Cat ATV 250 Utility 2009. We have 1 Arctic Cat ATV 250 Utility 2009 manual available for free PDF download: Service Manual

Arctic Cat ATV 250 Utility 2009 Service Manual

Arctic Cat ATV 250 Utility 2009 Service Manual (129 pages)

Brand: Arctic Cat | Category: Offroad Vehicle | Size: 217.65 MB

Table of Contents

Section 1 - General Information

3
Section 2 - Periodic Maintenance/Tune-Up

9
- Periodic Maintenance Chart
  10
- Air Filter
  11
- Lubrication Points
  11
- Periodic Maintenance
  11
- Testing Engine Compression
  12
- Valve/Tappet Clearance
  12
- Muffler/Spark Arrester
  13
- Spark Plug
  13
- Engine Oil - Filter
  14
- Rear Drive Lubricant (250 Utility)
  14
- Drive Chain (DVX 300)
  15
- Transmission Lubricant
  15
- Driveshaft/Coupling (250 Utility)
  16
- Nuts/Bolts/Cap Screws
  16
- Headlight/Taillight-Brakelight
  17
- Shift Lever
  17
- Hydraulic Brake Systems
  18
- Auxiliary/Rear Hydraulic Brake
  20
- Burnishing Brake Pads
  22
- Checking/Replacing V-Belt
  22
Table of Contents

26
- Removing Top-Side Components
  31
- Top-Side Components
  31
- Servicing Top-Side Components
  33
  - Cylinder Head Assembly
    34
  - Cylinder Assembly
    37
- Installing Top-Side Components
  38
- Left-Side Components
  39
- Removing Left-Side Components
  39
- Servicing Left-Side Components
  40
  - Drive Pulley
    43
- Installing Left-Side Components
  46
- Right-Side Components
  47
- Removing Right-Side Components
  48
- Servicing Right-Side Components
  54
- Installing Right-Side Components
  59
- Center Crankcase Components
  60
- Disassembling Crankcase Half
  60
- Separating Crankcase Halves
  60
- Servicing Center Crankcase Components
  61
- Assembling Crankcase Half
  62
- Joining Crankcase Halves
  62
- Installing Engine/Transmission
  63
Section 4 - Fuel/Lubrication/Cooling

69
- Fuel/Lubrication/Cooling
  69
  - Carburetor Specifications
    70
  - Carburetor
    70
  - Throttle Cable Free-Play
    74
  - Engine RPM (Idle)
    75
  - Gas Tank
    75
  - Gas Tank Valve
    75
  - Gas/Vent Hoses
    76
  - Oil Flow Chart
    76
  - Oil Pump
    76
  - Liquid Cooling System
    77
  - Radiator
    77
  - Hoses/Thermostat
    78
  - Fan
    78
  - Water Pump
    78
  - Troubleshooting
    80
Section 5 - Electrica L System

81
- Electrical Connections
  82
- Electrical System
  82
- RPM Limiter
  82
- Specifications
  82
- Switches
  82
- Testing Electrical Components
  82
- Battery
  83
- Brakelight Switch (Auxiliary)
  84
- Brakelight Switch (Handlebar Control)
  84
- Coolant Temperature and Cooling Fan Switches
  84
- Fan Motor
  85
- Fuse Block
  85
- Fuses
  86
- Ignition Coil
  86
- Indicator Lights (DVX 300)
  87
- LCD Gauge Assembly
  87
- Handlebar Control Switches
  88
- Ignition Switch
  88
- Magneto Coils
  89
- CDI Unit
  90
- Starter Motor
  90
- Starter Relay
  90
- Regulator/Rectifier
  91
- Start-In-Gear Relay
  91
- Headlights
  92
- Ignition Timing
  92
- Taillight - Brakelight
  92
- Troubleshooting
  93
Section 6 - Drive System

95
- Drive System
  96
- Rear Drive Assembly Schematics
  96
- Rear Drive Axle (DVX 300)
  96
- Rear Drive Axle (250 Utility)
  100
- Troubleshooting Brake System
  105
- Troubleshooting Drive System
  105
7 Table of

106
- Front and Rear Suspension Assembly Schematics
  107
- Front Shock Absorbers
  107
- Suspension
  107
- Rear Shock Absorber
  108
- Swing Arm
  109
- Front A-Arms
  112
- Wheels and Tires
  115
- Troubleshooting
  116
  - Steering/Frame
    118
  - Steering Post/Tie Rods
    118
- Utility
  118
  - Measuring/Adjusting Toe-In/Toe-Out
    120
  - Body
    120
  - Steering Post Cover/Instrument Pod
    123
  - Troubleshooting
    125
    
    Auxiliary Brake
    128
    
    Throttle Control
    129

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