Arctic Cat 2009 366 Service Manual page 113

NOTE: At this point if the outside boot is dam-
aged, continue with step 7.
7. Using a side-cutters (or suitable substitute),
remove both outside boot clamps from the shaft.
Note the position of the different-sized clamps for
assembling purposes.
8. Apply 40 grams (1/3 of contents) of grease from
the Grease Pack into the knuckles and the new out-
side boot.
NOTE: Grease Pack contains 120 grams of
grease. The inside joint (double-offset) requires
approximately 70-90 grams of grease and the out-
side (bell-type) requires approximately 35-55
grams. When replacing boots, use 2/3 of the pack
for inside boots and 1/3 of the pack for outside
boots.
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CD752
CD751
ATV-1052
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! CAUTION
Do no over-fill the joint as boot damage may occur
resulting in joint failure.
9. Slide the new outside boot onto the shaft with the
new clamps positioned as shown. Note the differ-
ent-sized clamps from removal.
NOTE: The boot is positioned correctly when the
small end of the boot seats down into the recessed
groove.
10. Using the CV Boot Clamp Tool, secure both out-
side boot clamps.
! CAUTION
It is important that the clamps are positioned correctly
or they may loosen when in motion.
ASSEMBLING AXLES
1. Install the inner boot with the small clamp making
sure the ends of the clamp are positioned correctly.
NOTE: The boot is positioned correctly when the
small end of the boot seats down into the recessed
groove.
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