Arctic Cat 2009 366 Service Manual page 32

Table of Contents
Removing Engine/Transmission.............................. 3-6
Top-Side Components............................................. 3-8
Removing Top-Side Components ........................... 3-8
Servicing Top-Side Components........................... 3-12
Installing Top-Side Components ........................... 3-19
Left-Side Components .......................................... 3-23
Removing Left-Side Components ......................... 3-24
Installing Left-Side Components ........................... 3-26
Right-Side Components ........................................ 3-27
Removing Right-Side Components....................... 3-27
Servicing Right-Side Components ........................ 3-31
Installing Right-Side Components......................... 3-32
Center Crankcase Components............................ 3-35
Separating Crankcase Halves............................... 3-35
Disassembling Crankcase Half ............................. 3-36
Servicing Center Crankcase Components............ 3-37
Assembling Crankcase Half .................................. 3-40
Joining Crankcase Halves..................................... 3-42
Installing Engine/Transmission.............................. 3-42
Removing Engine/
Transmission
Many service procedures can be performed without
removing the engine/transmission from the frame.
Closely observe the note introducing each sub-section
for this important information.
AT THIS POINT
If the technician's objective is to service Top-Side
Components, Left-Side Components, or Right-Side
Components, the engine/transmission does not have
to be removed from the frame.
AT THIS POINT
If the technician's objective is to service/replace
left-side cover oil seals or the oil strainer (from
beneath the engine/transmission), the engine/trans-
mission does not have to be removed from the frame.
Secure the ATV on a support stand to elevate the
wheels.
! WARNING
Make sure the ATV is solidly supported on the support
stand to avoid injury.
1. Remove the front rack, left and right footwells,
and front body panel (see Section 8); then discon-
nect the negative battery cable from the battery.
Back
3-6
(366)
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2. Remove the heat shield; then remove the gas tank
(see Section 4).
3. Remove the oil fittings from the engine and
account for two O-rings; then disconnect the oil
temperature connector and cooling fan connector.
4. Disconnect the speedometer sensor; then remove
the E-clip securing the shift rod to the shift arm
and disconnect the shift rod. Account for a bush-
ing and flat washer.
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