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WARNING
!
Operating this ATV if you are under
the age of 16 increases your chance
UNDER
16
of severe injury or death.
NEVER operate this ATV if you are
under 16.
Do not remove this Operator's Manual from this ATV
according to the guidelines and agreement with the U.S.
Consumer Product Safety Commission.
Read this manual carefully.
It contains important safety
information.
O P E R A T O R ' S M A N U A L
XC 450
www.arcticcat.com
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Table of Contents
Related Manuals for Arctic Cat 2015 XC 450
Summary of Contents for Arctic Cat 2015 XC 450
- Page 1 O P E R A T O R ’ S M A N U A L WARNING Operating this ATV if you are under the age of 16 increases your chance UNDER of severe injury or death. NEVER operate this ATV if you are under 16.
- Page 2 Labels should be considered as permanent parts of the ATV. If a label NOTE: A NOTE provides key information to make comes off or becomes hard to read, contact your Arctic Cat dealer for procedures easier or more clear. a replacement. California Proposition 65...
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Page 3: Foreword
ATV, contact an authorized Arctic Cat ATV dealer for assis- of your Arctic Cat ATV. For a complete list of accessories, refer to tance. Remember, only authorized Arctic Cat ATV dealers have the the current Arctic Cat ATV Accessory Catalog. -
Page 4: Table Of Contents
Limited Warranty ....................62 BONE-C ........................28 Warranty Procedure/Owner Responsibility..........63 Starting A Cold Engine.................... 28 Arctic Cat ATV Emission Control Warranty Statement .......64 Handling the ATV (Active Riding Techniques) ............30 Arctic Cat Emission Control System Limited Warranty......65 Tips..........................35 U.S. EPA Emission Control Statement/Warranty Coverage - General Information .................. -
Page 5: Division I - Safety
Do not turn at excessive speed. of skidding or sliding out of control. • Always have the ATV checked by an authorized Arctic Cat ATV • Never operate an ATV in fast flowing water or in water deeper than dealer if it has been involved in an accident. -
Page 6: Atv Safety Alert
ATV Safety Alert • A child under 16 years old should never operate an ATV without adult supervision. Children need to be observed carefully because The Consumer Product Safety Commission has concluded that ALL- not all children have the strength, size, skills, or judgment to operate TERRAIN VEHICLES (ATV’s) may present a risk of SERIOUS an ATV safely. -
Page 7: Rider Training Course
Rider Training Course Arctic Cat sponsors a free Rider Training Course to teach ATV riding skills or to reinforce current riding skills. First-time purchasers with- out any previous ATV riding experience will receive a $100.00 coupon from Arctic Cat through the SVIA/ASI after completing the training course (U.S. -
Page 8: Hangtags
2258-714 2258-432 Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détaillant de autorisé VTT Arctic Cat pour le numéro de pièce 1436-485. ! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. -
Page 9: Warning Labels & Information
Anyone who rides the ATV should read and under- stand this information before riding. The labels should be considered as permanent parts of the ATV. If a label comes off or becomes hard to read, contact your Arctic Cat ATV dealer for a replacement. ... -
Page 10: Warnings
Never carry a passenger. The long seat is to allow the operator to For more information about the training course, contact an authorized shift positions as needed during operation. It is not for carrying pas- Arctic Cat ATV dealer or call 1-800-887-2887 (U.S.) or 1-613-739- sengers. 1535 (Canada). - Page 11 Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Operating this ATV without wearing an approved Operating this ATV on public streets, helmet, eye protection, and protective clothing. roads, or highways. WHAT CAN HAPPEN WHAT CAN HAPPEN Operating without approved helmet You can collide with another vehicle.
- Page 12 Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Failure to use extra care when operating the Operating this ATV at excessive speeds. ATV on unfamiliar terrain. WHAT CAN HAPPEN WHAT CAN HAPPEN Increases your chances or losing control of the ATV, which can result You can come upon hidden rocks, bumps, in an accident.
- Page 13 All parts and accessories added to this ATV should be HAZARD genuine Arctic Cat ATV components designed for use on the ATV and Do not operate on rough, slippery, or loose terrain until you have should be installed and used according to instructions. Never install a learned and practiced the skills necessary to control the ATV on such twist grip throttle.
- Page 14 Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Improperly crossing hills or turning on hills. Operating on steep hills. WHAT CAN HAPPEN WHAT CAN HAPPEN Could cause loss of control or cause the The ATV can overturn more easily on ATV to overturn.
- Page 15 Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Stalling, rolling backwards, or improperly dis- Climbing hills improperly. mounting while climbing a hill. WHAT CAN HAPPEN WHAT CAN HAPPEN Could cause loss of control or cause the Could result in the ATV overturning. ATV to overturn.
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Page 16: Warnings
Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Improperly operating over obstacles. Operating the ATV through deep or fast flowing water. WHAT CAN HAPPEN WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the ATV to Tires may float, causing loss of traction and loss of control, which overturn. -
Page 17: Prevention
Prevention Helmet Your helmet is the most Overview TESTIMONIAL important piece of protec- When using an ATV, prevention is the name of the game. “Had you DOCUMENT#: N490117A1 tive gear for safe riding. A CITY/STATE: N. HUNTINGDON, PA only known” something could go wrong, you would have prevented it. helmet can prevent a seri- SEX: M If you don’t notice your conditions and surroundings before riding... -
Page 18: Atv Condition
Prevention 1. Tires and Wheels 2. Controls and Cables Gloves 3. Lights and Electric Your hands are targets for flying objects and branches. Along with providing skin protection, gloves will shield your hands from harsh 4. Oil and Fuel weather. Wear gloves that are weather resistant and have a gripping 5. -
Page 19: First Aid And Survival
Prevention 4. OIL AND FUEL Check: Start with a full tank of gas before every A. Brakes 1. Gas Check: ride, and while you’re at it, top off the oil. 2. Oil Squeeze the hand brake lever. If it feels soft Don’t forget to check for fluid leaks 1. -
Page 20: Prevention
Prevention Identification If something does happen to you, the emergency personnel will want For rides that are longer in duration and distance, the following addi- to know who you are and whom to contact. It’s possible you may be in tional items are recommended: no condition to give them that information. -
Page 21: Active Riding
Active Riding Overview “Active Riding” is the second part of “P.A.S.S.” It involves an understanding of how your body weight, balance, gravity, and physical forces affect the handling of the ATV. For example, when you drive a car quickly into a sharp turn, your body is pulled to the outside of the vehicle by centrifugal force. -
Page 22: Sound Judgment
Sound Judgment 7. Do you thrive on the adrenaline rush you get from speeding and dangerous situations? Overview Never Sometimes Often You are not invincible. Knowing that the first “S” in “P.A.S.S.” stands for “Sound Judgment” means you need to use yours. 8. -
Page 23: Environment
Sound Judgment Trail Riding Use sound judgment when trail riding; that means riding on a trail that Environment fits your ability level. If the trail is pretty rugged, standing up on your The environment you operate an ATV in is often harsh and sometimes footrests will make it easier for you to endure the rough terrain. -
Page 24: Equipment
If you can’t see other vehicles coming, that means you’re invisible, too. component of this ATV is detected, DO NOT OPERATE THE ATV. Hikers Take the ATV to an authorized Arctic Cat ATV dealer for inspection TESTIMONIAL and adjustment or repair. -
Page 25: Load Capacity Ratings
Cargo should be properly distributed and securely attached. Load Capacity Ratings Reduce speed when carrying cargo or pulling a trailer. Allow greater distance for braking. Arctic Cat ATV Load Capacity Ratings Always follow the instructions in this Operator’s Manual for carrying Item Specifications cargo or pulling a trailer. -
Page 26: Sipde
Sound Judgment Reckless Riding Where excessive or high speed is a factor, the potential for personal Be aware of prescription and over-the-counter medications. Drowsi- injury is greatly increased. Ride within reason and your skill level. ness and impaired judgment can be caused by a wide variety of medi- Avoid maneuvers that are reckless. -
Page 27: Supervision
That puts AGE: you in a good position to be BODY PART: UPPER TRUNK Arctic Cat and the ATV Safety Institute recommend that all ATV oper- 6-29-93 DATE ACCIDENT: confident about what you DISPOSITION: ators ride the appropriate-sized ATV according to age. -
Page 28: Division Ii - Operation/Maintenance
442.45 cc (27 cu in.) Gasoline (Recommended) 87 Octane Regular Unleaded Spark Plug Type NGK CR7E Engine Oil (Recommended) Arctic Cat ACX All Weather (Synthetic) Spark Plug Gap 0.7-0.8 mm (0.028-0.031 in.) Differential/Rear Drive Lubricant SAE Approved 80W-90 Hypoid Brake Type Dual lever, independent front &... -
Page 29: Location Of Parts And Controls
Location of Parts and Controls 1. Battery 2. Headlights 3. Rear Brake Lever 4. Power Distribution Module 5. Electrical Access Panel 6. Seat Latch 7. Storage Compartment 8. Reverse Override Switch KC405A 9. Rear Foot Brake 10. Brake Lever Lock 11. -
Page 30: Atv Operation
ATV Operation 4. Shift into neutral. 5. Move the engine stop switch to RUN. Basic Operating Maneuvers 6. Press the starter button. Active riding and basic maneuvers are the foundation of your ATV ride. Without basic skills, it’s impossible to move to this level— active CAUTION riding. - Page 31 NOTE: Do not touch the throttle lever until the engine has The Arctic Cat ATV with an automatic transmission has a dual-range run for at least 3 minutes. transmission with reverse. To shift the ATV, follow these steps: 3.
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Page 32: Handling The Atv (Active Riding Techniques)
ATV Operation 3. Step to the ground on the left side of the ATV. Handling the ATV (Active Riding 3. To engage reverse gear from neutral, move the shift lever outward Techniques) and rearward into the R position. Active riding involves moving your body. You must learn to lean and CAUTION shift your weight into your turns to maintain control. -
Page 33: Sharp Turns
ATV Operation 1. Ease off the throttle as you approach the turn to slow down. 2. Use the principles of leaning, weight shifting, and balancing— 3. Shift into gear. shift your body weight to the inside of the turn. 4. Release the brake slowly and apply the throttle. 3. -
Page 34: Quick Turns
ATV Operation K-Turns Use K-turns if you accidentally stall while riding uphill; you need to Quick Turns take action before the ATV rolls backward down the hill. Quick turns are the most difficult turns and should only be done after you are experienced with your ATV. -
Page 35: Riding Downhill
ATV Operation Riding Downhill Success in riding downhill depends on how well you know your Riding Uphill brakes—take it easy on them, or you could flip over. Roughly 20% of accidents happen while riding on hills and as a result of the ATV rolling or flipping. -
Page 36: Crossing Obstacles
ATV Operation Crossing Obstacles Crossing obstacles is risky; avoid it if possible. Riding over logs, 4. If the ATV feels like it’s tipping, turn the handlebar downhill. If that’s rocks, and ruts means combining all the active riding skills into one not possible because of the terrain or other conditions or if it just big motion. -
Page 37: Tips
ATV Operation Sometimes your ATV may not respond and goes straight ahead instead of letting you turn. Here’s how to handle it: 3. Don’t apply the throttle. 1. Slow down. Tips 2. Move forward on the seat. Driving an ATV and a car have some similarities; however, there are a 3. -
Page 38: Crossing Water
NOTE: Engine damage caused by water ingestion or immer- that the footrest, shift lever, and brake pedal are free of ice sion will not be covered by Arctic Cat warranty. and snow. 1. Physically check the depth and current of the water, especially if you can’t see the bottom. - Page 39 ATV Operation 4. Practice driving in an open snow-covered or ice-covered area at slow speeds before driving on snow-covered or ice-covered trails. 3. If the brakes are frozen, take the ATV to a warmer area to thaw 5. Learn how the ATV responds to steering and braking on the type out the brakes.
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Page 40: General Information
The key cannot be removed in this position. parts, service, accessories, or warranty. If a complete engine must be CAUTION replaced, ask the dealer to notify Arctic Cat for correct registration informa- tion. Leaving the ignition switch in the ON or LIGHTS position for a long period of time when the engine is not running may cause the battery to discharge. -
Page 41: Brake Lever Lock
Shift Lever Hand Brake Levers/ Brake Lever Lock This ATV has a dual-range auto- matic transmission with reverse. The left hand brake is used to apply braking to the rear wheels when in two wheel drive; how- ever, when operating in four wheel drive, braking will be applied to all four wheels. -
Page 42: Engine Stop Switch
Use the headlight HI/LO switch to select NOTE: The brake lever lock must lock the front wheels. If it the running lights/taillight and high or doesn’t, take the ATV to an authorized Arctic Cat ATV dealer low headlight beam when the ignition for service. -
Page 43: Speedometer/Lcd (Digital)
Reverse Override Switch NOTE: The ATV is equipped with an RPM limiter that retards ignition timing when maximum RPM is approached. This ATV is equipped with a reverse speed limiter system. When addi- When the RPM limiter is activated, it could be misinterpreted tional RPM is needed in reverse, depress and hold the override switch. - Page 44 CAUTION when the headlights are on high beam. Arctic Cat does not recommend using a pressure washer to 10. 4WD Lock Indicator - Displays LOCK when the front differential clean the radiator core. The pressure may bend or flatten the lock has been engaged.
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Page 45: Gas Hoses
2. Install the oil level stick and thread it into the engine case. NOTE: Take the ATV to an authorized Arctic Cat ATV dealer 3. Remove the oil level stick; the to have the EFI error corrected and to have the ECM reset as engine oil level should be above soon as possible. -
Page 46: Safety Flag Bracket
Transporting items are critical: Gross Trailer Weight (the weight of the trailer plus cargo) When transporting the ATV, Arctic Cat recommends that the ATV be and Trailer Tongue Weight. 783-424A in its normal operating position (on all four wheels) and the following procedure be used. -
Page 47: Gasoline-Oil-Lubricant
In many areas, oxygenates are added to the gasoline. rear drive) is SAE approved 80W-90 hypoid. This lubricant Oxygenated gasolines containing up to 10% ethanol or 5% methane meets all of the lubrication requirements of the Arctic Cat ATV. are acceptable gasolines. CAUTION... -
Page 48: Engine Break-In
0-5 mph. the discretion and expense of the owner/operator, the ATV may be taken to an authorized Arctic Cat ATV dealer for this initial service. 3. Repeat procedure twenty times. New ATV’s and renewed ATV engines require a “break-in” period. The first month is most critical to the life of the ATV. -
Page 49: General Maintenance
ATV is detected, DO NOT OPERATE THE ATV. * Brake components Inspect every time before riding Take the ATV to an authorized Arctic Cat ATV dealer for inspection and Brake fluid *Replace every 2 years adjustment or repair. -
Page 50: Liquid Cooling System
If leak- indicate the shock is in need of age or damage is detected, take the ATV to an authorized Arctic Cat ATV replacement), cracks or breaks in dealer for service. Also, the coolant level should be checked periodically. -
Page 51: General Lubrication
5. Using the oil filter wrench and a ratchet handle (or a socket or NOTE: Before attempting to adjust suspension, clean dirt box-end wrench), remove the old oil filter and dispose of prop- and debris from sleeve and remove load from the suspension; erly. -
Page 52: Hydraulic Brakes
1 in. of the threads of the fill plug. 1. Pump the brake lever 2 or 3 times. NOTE: Arctic Cat recommends the use of genuine Arctic 2. Engage the brake lever lock. Cat lubricants. 3. Attempt to push the ATV. -
Page 53: Protective Rubber Boots
Carefully inspect the hydraulic brake hoses for cracks or other dam- Right and Left) age. If found, take the ATV to an authorized Arctic Cat ATV dealer to have the brake hoses replaced. 1. Secure the ATV on a support stand to elevate the front wheels. -
Page 54: Battery
RPM operation, short trips, and high amperage accessory usage are also reasons for battery discharge. 2. If boot damage is present, con- tact an authorized Arctic Cat Maintenance ATV dealer for service. Charging ... - Page 55 NOTE: Optional battery charging adapters are available from minal of the battery; then connect the black terminal lead of the your authorized Arctic Cat dealer to connect directly to your vehi- charger to the negative terminal of the battery. cle from the recommended chargers to simplify the maintenance charging process.
- Page 56 ! WARNING CAUTION Improper handling or connecting of a battery may result in seri- Always make sure the electrical systems are of the same volt- ous injury including acid burns, electrical burns, or blindness age and ground polarity prior to connecting jumper cables. If as a result of an explosion.
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Page 57: Spark Plug
7. Attach one clamp of the negative (black) jumper cable to the neg- To help prevent cold weather fouling, make sure to thoroughly warm up ative (-) terminal (3) of the good battery (B); then attach the other the engine before operating. To maintain a hot, strong spark, keep the clamp of the negative (black) jumper cable (4) to an unpainted plug free of carbon. -
Page 58: Air Filter
Air Filter 7. Squeeze the element to remove excess oil. The air filter inside the air filter housing must be kept clean to provide good 8. Clean any dirt or debris from inside the air cleaner. Be sure no dirt engine power and gas mileage. -
Page 59: Tires
6. Install the wheel and install the lug nuts. authorized Arctic Cat ATV dealer or a qualified tire repair station. 7. Tighten the nuts in a crisscross pattern in 20 ft-lb increments to 80 ft-lb. -
Page 60: Muffler/Spark Arrester
Muffler/Spark Arrester NOTE: The bulb portion of the headlight is fragile. HANDLE WITH CARE. When replacing the headlight bulb, do not touch The muffler has a spark arrester which must be periodically cleaned. the glass portion of the bulb. If the glass is touched, it must At the intervals shown in the Maintenance Schedule, clean the spark be cleaned with a dry cloth before installing. -
Page 61: Checking/Adjusting Headlight Aim
If the new fuse blows after a short period of use, con- 3. Using the measurements obtained in step 2, make horizontal marks on the aiming surface. sult an authorized Arctic Cat ATV dealer immediately. Electrical Output Terminals 4. Make vertical marks which intersect the horizontal marks on the aiming surface directly in front of the headlights. -
Page 62: Preparation For Storage
Remove the air filter housing cover and air filter. Start CAUTION the engine and allow it to idle; then using Arctic Cat Engine Pre- Avoid storing outside in direct sunlight and avoid using a server, rapidly inject the preserver into the air filter opening for a plastic cover as moisture will collect on the ATV causing rust- period of 10 to 20 seconds. -
Page 63: Preparation After Storage
Taking the ATV out of storage and correctly preparing it will assure Before installing the battery, make sure the ignition switch is many miles and hours of trouble-free riding. Arctic Cat recommends in the OFF position. the following procedure to prepare the ATV. -
Page 64: Limited Warranty
The warranty periods are as follows: 11. Damage due to improper transportation. 1. Six months from the date of sale — for an Arctic Cat ATV used for recreational Arctic Cat shall not be responsible for and this limited warranty excludes recov- purposes. -
Page 65: Warranty Procedure/Owner Responsibility
The authorized Arctic Cat ATV dealer will examine the ATV or part to determine if, in his opinion, a warrantable condition exists. If a warrantable condi- tion appears to exist, the dealer will repair or replace, at Arctic Cat’s option, free of charge, including any related labor costs, all parts that are found to be warrantable and any other parts which the warrantable part caused to be damaged. -
Page 66: Arctic Cat Atv Emission Control Warranty Statement
Arctic Cat Inc. (hereinafter referred to as Arctic Cat) and the California Air Resources Board are pleased to explain the emission control system war- ranty for each new Arctic Cat ATV sold in the state of California. In California, a new ATV must be designed, built, and equipped to meet the state’s stringent anti-smog standards. -
Page 67: Arctic Cat Emission Control System Limited Warranty
Arctic Cat Emission Control System Limited Warranty Arctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (hereinafter referred to as Arctic (5) use of replacement components or accessories not conforming to Arctic Cat) warrants that this new Arctic Cat ATV manufactured on or after January 1st, 1997: Cat specifications which adversely affect performance, and/or (6) use in competitive racing or related events. -
Page 68: Epa Emission Control Statement/Warranty Coverage - Atv (U.s. Only)
OWNER’S RESPONSIBILITIES The owner of any ATV warranted under this Arctic Cat Emission Control Statement is responsible for the proper maintenance and use of the ATV as stated in the Operator's Manual. Proper maintenance generally includes replacement and service, at the owner's choosing, such items as air filter, oil and oil filter, or any other part, item, or device... -
Page 71: Maintenance Record
Maintenance Record DATE MILEAGE SERVICE PERFORMED/NOTES... - Page 72 NOTES...
- Page 73 NOTES...
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Page 74: Declaration Of Conformity
Date of Issue: June, 1997 EC Machinery Directive 2006/42/EC Date of Issue: May, 2006 Issued by European Commission. Type of Equipment: All-Terrain Vehicles Brand Name: Arctic Cat Model: XC 450 4x4 Standards to which conformity is EN 61000-6-2:2005 declared: EN 55012:2007 Manufacturer (if not issuing agent): Arctic Cat Inc. -
Page 75: Identification Numbers Record
2. VEHICLE IDENTIFICATION NUMBER: 3. ENGINE SERIAL NUMBER: Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen. - Page 76 • avoid paved surfaces - pavement may seriously affect handling and control LOCATE AND READ OPERATOR’S MANUAL ©2014 Arctic Cat Inc. ® ™ Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701 FOLLOW ALL INSTRUCTIONS AND WARNINGS (218) 681-9851 - U.S.