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Operator’s Manual SH ARE O UR PASSIO N. Do not remove this Operator’s Manual from this ATV according to the guidelines and agreement with the U.S. Consumer Product Safety Commission. Read this manual carefully. It contains important safety information.
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Your ATV can be hazardous to operate. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precau- tions. For your safety, understand and follow all the warnings contained in this Opera- tor’s Manual and the labels on your ATV.
Foreword Congratulations and thank you from Protect Your Sport Arctic Cat Inc. for purchasing an ARC- ® TIC CAT All-Terrain Vehicle (ATV). • Know all local, state/provincial riding laws, Built with American engineering and • Respect your ATV, manufacturing know-how, •...
ATV OPERATION ......36-47 OWNERSHIP, OR WARRANTY Basic Operating Maneuvers....36 TRANSFER ........81 How to Handle the ATV ARCTIC CAT ATV EMISSION (Active Riding Techniques) ..39 CONTROL WARRANTY Tips ............. 45 STATEMENT ........83 GENERAL INFORMATION ... 48-58 ARCTIC CAT EMISSION CONTROL ATV Identification Numbers....
• Always have the ATV checked by an a hill. To avoid stalling, maintain a authorized Arctic Cat ATV dealer if it steady speed when climbing a hill. If has been involved in an accident.
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An ATV is not a toy and can be hazardous to operate. • Never exceed the stated load • No one under the age of 16 should capacity for an ATV. Cargo should operate this ATV. Some operators at be properly distributed and securely the age of 16 may not be able to attached.
ATV Safety Alert The Consumer Product Safety Com- • A child under 16 years old should mission has concluded that ALL-TER- never operate an ATV without adult supervision. Children need to be RAIN VEHICLES (ATV’s) observed carefully because not all present a risk of DEATH or SEVERE children have the strength, size, INJURY in certain circumstances.
Rider Training Course Arctic Cat sponsors a free Rider Train- ing Course to teach ATV riding skills or to reinforce current riding skills. First-time purchasers without any pre- vious ATV riding experience will receive a $100.00 coupon from Arctic Cat through the SVIA/ASI after com- pleting the training course (U.S.
2257-220 2258-133 Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détail- lant de autorisé VTT Arctic Cat pour le numéro de pièce 1436-344. Indicates a potential hazard that could ! WARNING result in a serious injury or death.
The labels should be considered as permanent parts of the ATV. If a label comes off or becomes hard to read, contact your Arctic Cat ATV dealer for a replace- ment. NOTE: The location and content of labels on the ATV you have pur- chased may differ from those shown on this page.
They should then regularly practice the skills learned in the course and the operating techniques described in this Operator’s Manual. For more information about the training course, contact an authorized Arctic Cat ATV dealer or call 1-800-887-2887 (U.S.) or 1-613-739-1535 (Canada).
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Warnings ! WARNING POTENTIAL HAZARD Operating this ATV on paved surfaces. WHAT CAN HAPPEN The ATV’s tires are designed for off-road use only, not for use on pavement. Paved surfaces may seri- ously affect handling and control of the ATV and may cause the ATV to go out of control.
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Warnings ! WARNING POTENTIAL HAZARD Operating this ATV after or while consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV.
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Warnings ! WARNING POTENTIAL HAZARD Removing hands from handlebars or feet from footrests during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV. If you remove a foot from a footrest, your foot or leg may come into contact with the wheels, which could injure you or cause an accident.
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Warnings ! WARNING POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN ATV could go out of control, causing a collision or rollover. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in this Operator’s Man- ual. Practice turning at slow speeds before attempting to turn at faster speeds. Do not turn at excessive speed.
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Warnings ! WARNING POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to over- turn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Operator’s Manual. Always check the terrain carefully before you start up any hill.
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Warnings ! WARNING POTENTIAL HAZARD Improperly crossing hills or turning on hills. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to over- turn. HOW TO AVOID THE HAZARD Never attempt to turn the ATV around on any hill until you have mastered the turning technique as described in this Operator’s Manual.
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Warnings ! WARNING POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the ATV to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen trees.
Never modify the ATV through improper installation or improper use of accesso- ries. All parts and accessories added to this ATV should be genuine Arctic Cat ATV components designed for use on the ATV and should be installed and used according to instructions.
Prevention Overview When using an ATV, prevention is the name of the game. “Had you only known” something could go wrong, you would have prevented it. If you don’t notice your conditions and sur- roundings before riding your ATV, you give up control over the situation.
Prevention Helmet These helmets should provide full-face protection. Your helmet is the most important piece of protective gear for safe riding. A hel- If you drop or damage your helmet, get met can prevent a severe head injury. a new one immediately. Your helmet There are several types of helmets on may not protect your head from injury the market, but make sure you wear a...
Prevention Condition of the ATV The second step in Prevention is checking the condition of your ATV. Chances are good that you’ll be using your ATV in some rough terrain, and there’s no way you want your brakes to go out when riding downhill. You need to check the fol- lowing parts on your ATV before every ride.
Prevention B. Throttle 5. CHASSIS The throttle should have a free, smooth Grass and leaves can gum-up your sus- range of motion. If it seems to “stick” at pension and shocks. Clear and clean any point, refer to the General Mainte- the suspension arms, shock springs, nance section of this Operator’s Manual and fenders.
Prevention Cellular Phone • Cellular Phone • Maps/GPS It may be necessary to make an urgent • Emergency Kit with Flashlight and phone call. First Aid Kit Tools Maps/GPS (Global Positioning System) Routine maintenance will generally eliminate the need for emergency Maps may be unnecessary when you’re repairs.
Active Riding Overview “Active Riding” is the second part of “P.A.S.S.” It involves an understanding of how your body weight, balance, gravity, and physical forces affect the handling of the ATV. For example, when you drive a car quickly into a sharp turn, your body is pulled to the outside of the vehicle by centrifugal force.
Sound Judgment Overview 8. Do you hurt yourself because you do things that are out of your abil- You are not invincible. Knowing that ity range? the first “S” in “P.A.S.S.” stands for “Sound Judgment” means you need to Never Sometimes Often use yours.
Sound Judgment The thing about terrain is that some- Environment times you don’t know it’s changed until you get there. Whether it’s familiar or The environment you operate an ATV not, check out your surroundings in is often harsh and sometimes dan- before and during your ride.
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Sound Judgment Trail Riding Outsloped trails (trails that slant to allow rain to run off) make trail riding Use sound judgment when trail riding; a bit more challenging. Accepting that that means riding on a trail that fits challenge means keeping your weight your ability level.
OPERATE THE ATV. Take the ATV to For their sake, keep your eyes open. an authorized Arctic Cat ATV dealer for inspection and adjustment or repair. Animals and Nature Respect the outdoors that you love.
Load Capacity Ratings Chart One reason why passengers are prohib- ited on ATV’s is because their presence Arctic Cat ATV Load Capacity Ratings throws off the weight and balance of the ATV. Cargo can do the same if it Item Specifications weighs too much.
Sound Judgment ! WARNING Substances to avoid when riding: POTENTIAL HAZARD 1. Alcohol 2. Over-the-counter or prescription Overloading the ATV or carrying or tow- drugs ing cargo improperly. Be aware of prescription and over-the- WHAT CAN HAPPEN counter medications. Drowsiness and impaired judgment can be caused by a Could cause changes in ATV handling, wide variety of medications.
Sound Judgment Your Physical Group Behavior Condition People always do crazier and riskier Being physically exhausted is like things in a group than they would con- sider doing by themselves. When being drunk. Try to do something that’s you’re ATV riding with others and detail-oriented when you’re really things start to get out of hand, decide tired, and you’ll feel totally uncoordi-...
Supervision Overview TESTIMONIAL You’re responsible for supervising DOCUMENT#: N37023A1 those who ride your ATV. Your wisdom CITY/STATE: MOOERSFORKS, NY SEX: is valuable... it’ll bring them all back AGE: safely—your friends, your family, your UPPER TRUNK BODY PART: 6-29-93 DATE ACCIDENT: relatives, and your ATV.
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Supervision Remember that regardless of experi- Arctic Cat and the ATV Safety Institute ence, you should never let anyone recommend that all ATV operators ride under the age of 16 operate your the appropriate-sized ATV according to ATV. age. Speed Limitations...
PARTS AND ACCESSORIES When in need of replacement parts, oil, or accessories for your Arctic Cat ATV, be sure to use only GENUINE ARCTIC CAT PARTS, OIL, AND ACCESSO- RIES. Only genuine Arctic Cat parts, oil, and accessories are engineered to meet the standards and requirements of your Arctic Cat ATV.
ATV Operation 5. Always keep your feet planted on Basic Operating the footrests. Maneuvers Starting the Engine Active riding and basic maneuvers are Always start with the ATV on a flat, the foundation of your ATV ride. With- level surface. Carbon monoxide poi- out basic skills, it’s impossible to move soning can kill you, so keep your ATV to this level—...
CAUTION ! WARNING Do not run the starter motor for Use only Arctic Cat approved brake more than eight seconds per start- fluid. Never substitute or mix differ- ing attempt. The starter motor may ent types or grades of brake fluid.
ATV Operation Shifting CAUTION The Arctic Cat ATV with an automatic Always come to a complete stop transmission has a dual-range transmis- before attempting to shift from one sion with reverse. To shift the ATV, fol- range to the other or into reverse.
ATV Operation 4. Release the brake slowly and How to Handle the apply the throttle. ATV (Active Riding Leaning, Weight Shift, Techniques) and Balance Active riding involves moving your When you turn, the trick is to move body. You must learn to lean and shift forward and slide over to the side of the your weight into your turns to maintain seat that’s on the inside of the turn.
ATV Operation Wide Turns Sharp Turns About 20% of ATV accidents happen After mastering wide turns, practice during turns. If you don’t understand the advanced skill of sharp turns. turning techniques, it’s easy for the ATV to get away from you by losing traction, plowing, or tipping.
ATV Operation Quick Turns 5. To make your turn quicker, try raising yourself off the seat a few Quick turns are the most difficult turns inches as you shift your weight. and should only be done after you are K-Turns experienced with your ATV.
ATV Operation ATV-0032 ATV-0037 1. Stop where you are, apply the brakes, and shift to neutral. 2. Shut off the engine. 3. Keep your body weight shifted forward. ATV-0033 4. Get off the ATV on the uphill side. 1. Shift down and accelerate before 5.
ATV Operation Riding Downhill Success in riding downhill depends on how well you know your brakes—take it easy on them, or you could flip over. ATV-0017 ATV-0028 ATV-0029 1. Keep your speed low and consistent. ATV-205 1. Shift your body weight as far back 2.
ATV Operation Swerving Crossing Obstacles Crossing obstacles is risky; avoid it if Swerving is usually an emergency possible. Riding over logs, rocks, and reaction to avoid an obstacle but is sim- ruts means combining all the active rid- ilar to quick turns. The difference is ing skills into one big motion.
ATV Operation Skidding or Sliding 5. Apply a little throttle when the front tires make contact with the If you lose control after hitting sand, obstacle. ice, mud, or water: 6. Lean forward and release the throt- 1. Turn your handlebar into the direc- tle when the front tires clear the tion of the slide.
NOTE: Engine damage caused Weather by water ingestion or immersion NOTE: Check that all control will not be covered by Arctic Cat warranty. levers move freely. Make sure that the footrest, shift lever, and auxil- 1. Physically check the depth and...
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ATV Operation 3. If the brakes are frozen, take the 4. Practice driving in an open snow- ATV to a warmer area to thaw out covered or ice-covered area at slow speeds before driving on the brakes. snow-covered ice-covered trails. ! WARNING 5.
The key can be properly. No warranty will be allowed removed in this position. by Arctic Cat if the VIN or ESN is removed or mutilated in any way. NOTE: The accessory plug is Always provide the ATV name, Vehi- powered by the battery at all times.
1. To engage the high range from neu- CAUTION tral, move the shift lever forward. 2. To engage the low range from high Leaving the ignition switch in the range, move the shift lever out- ON or LIGHTS position for a long ward and forward.
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NOTE: The brake lever lock must lock the wheels. If it doesn’t, take Do not attempt to either engage or the ATV to an authorized Arctic Cat disengage the 4WD lock while the ATV dealer for service. ATV is moving.
Throttle Lever Use the headlight HI/LO switch to select the high or low headlight beam when the ignition switch is in the LIGHTS position. When the switch is in the HI position, the high beam will illu- minate. When the switch is in the LO position, the low beam will illuminate.
Auxiliary Brake Pedal 3. Gear Position Indicator - Indicates which gear is selected. • R (reverse)/N (neutral)/L (low range)/H (high range). NOTE: An E will be displayed if the transmission is not engaged in a selected gear. 4. Speedometer Indicates approximate vehicle speed in miles per hour (MPH) or kilome-...
PRIMER - COLD START NOTE: The hour display will read from 1 to 24 and may be cycled rapidly by holding the Mode But- ton (2) down for three seconds. C. After the correct hour is attained, momentarily press the Adjust/Set Button (1) to toggle the clock to the minute display (minutes flashing);...
1. Direct the hose from the float bowl 3. Remove the oil level stick; the drain into a container. engine oil level should be above the “L” mark but not higher than the “F” mark. ! WARNING Do not drain float bowl contents CAUTION directly onto the engine.
Never use the racks as a towing or Always maintain a slow speed when trailering point. trailering and towing and avoid sudden Arctic Cat ATV’s are equipped with a accelerations, quick maneuvers, and frame-mounted receiver for a standard sudden stops. Braking distance will be 5.1 cm (2 in.) receiver hitch.
Cat ACX All Weather synthetic engine must be taken not to damage the oil, which has been specifically formu- ATV. lated for use in this Arctic Cat engine. CAUTION Although Arctic Cat ACX All Weather synthetic engine oil is the only oil rec-...
If overfilled, gas may Lubricant leak onto the engine creating a fire haz- NOTE: Arctic Cat recommends ard. the use of genuine Arctic Cat lubri- cants.The recommended lubricant ! WARNING (front differential and rear drive) is SAE approved 80W-90 hypoid. This...
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During the first 10 hours of operation, CAUTION always use less than ½ throttle. Varying the engine RPM during the break-in PROPERLY BURNISH period allows the components to “load” BRAKES, USE FOLLOWING PRO- (aiding the engine/transmission com- CEDURE: ponent mating process) and then •...
ATV is important for optimum tenance procedures or checks, take the performance. Follow the Mainte- ATV to an authorized Arctic Cat ATV nance Schedule and all ensuing dealer for professional service. maintenance instructions/informa- tion.
MAINTENANCE SCHEDULE Initial 100 Every Every Every miles 100 miles 300 miles 500 miles Item Page after or 1 or 3 or 6 break-in month months months Battery * Engine nuts and bolts * Valve clearance Spark plug Replace every 4000 miles or 18 months Oil cooler Idle RPM Throttle cable...
OIL COOLER The shock absorber has a spring force adjustment sleeve with five adjustment positions to allow the spring to be adjusted for different riding and load- ing conditions. If the spring action is too soft or too stiff, adjust it according to the chart.
Change the engine oil and oil filter at 6. Apply oil to the new filter O-ring and check to make sure it is posi- the scheduled intervals. The engine tioned correctly; then install the should always be warm when the oil is new oil filter.
NOTE: Arctic Cat recommends the use of genuine Arctic Cat lubri- cants. 6. Install the filler plugs and level plugs. HYDRAULIC HAND BRAKE CF106C 4. After all the oil has been drained, install the drain plugs and tighten securely.
Always maintain brakes according lock the wheels. If it doesn’t, take to the Maintenance Schedule. the ATV to an authorized Arctic Cat ATV dealer for service. 1. Check the brake fluid level in the reservoir. The fluid level must be...
Right and Left) down. 5. If boot damage is present or tie rod end free-play seems excessive, contact an authorized Arctic Cat ATV dealer for service. Drive Axle Boots CC791 1. Secure the ATV on a support stand to elevate the front wheels.
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If the owner Never use electrolyte (sulfuric acid) does not feel qualified, take the to “top off” the battery. Use only ATV to an authorized Arctic Cat distilled water or severe battery ATV dealer for this service. This damage may occur.
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If this occurs, connect a age to the electrical system. fully charged booster battery in parallel (positive to positive and NOTE: Arctic Cat highly recom- negative to negative) for a short mends all ATV batteries be con- period of time with the charger nected to a maintenance charger connected.
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Jump-Starting 3. Inspect the vehicle to be used for jump-starting to determine if volt- NOTE: Arctic Cat does not rec- age and ground polarity are com- ommend jump-starting a vehicle patible. The vehicle must have a with a dead battery but rather to...
Consult an authorized 0744-527 Arctic Cat ATV dealer if the plug insu- NOTE: Some jumper cables may lator is not a light brown color. be the same color but the clamps...
ENGINE IDLE RPM ADJUSTMENT To properly adjust the idle, a tachome- ter is necessary. If one is not available, take the ATV to an authorized Arctic Cat ATV dealer. To adjust idle RPM: NOTE: idle adjustment ATV-0047 screw is located on the right-hand 3.
AIR FILTER HOUSING 2. Remove the filter housing cover and air filter element. DRAIN 3. Fill a wash pan larger than the ele- Inspect the “duck bill” drain in front of ment with a non-flammable sol- the main housing for debris and for vent;...
At the tenance performed by an authorized intervals shown in the Maintenance Arctic Cat ATV dealer or a qualified Schedule, clean the spark arrester using tire repair station. the following procedure.
Headlight ! WARNING NOTE: The bulb portion of the headlight is fragile. HANDLE WITH Wait until the muffler cools to avoid CARE. When replacing the head- burns. light bulb, do not touch the glass 1. Remove the cap screws securing portion of the bulb.
CAUTION Always use electrical accessories less than 180W. TOOLS A basic tool kit is provided with the ATV. Maintain the tool kit with the ATV at all times. KC0042B...
Arctic Cat recommends the following the shock absorbers. procedure to prepare the ATV for stor- age. An authorized Arctic Cat ATV 7. Tighten all nuts, bolts, cap screws, dealer should perform this service; and screws. Make sure rivets hold- ing components together are tight.
The warranty periods are as follows: 1. Six months from the date of sale — for an Arctic Cat ATV used for recreational purposes. 2. Ninety days from date of sale — for an Arctic Cat ATV used for commercial purposes, including rental operations.
At the time of sale, an ATV Rider Training Certificate and Owner Registration form is to be completed by the selling dealer and consumer. The receipt of the form by Arctic Cat is a condition precedent to warranty coverage. It is the selling dealer’s responsibility to retain and/or submit appropriate copies of the form to the appropriate place(s) to initiate warranty coverage.
Also included may be hoses, belts, connectors, and other emission-related assemblies. When a warrantable condition exists, Arctic Cat will repair the ATV at no cost to the owner, including diagnosis, parts, and labor. Emission Control Warranty Coverage A new Arctic Cat ATV manufactured after January 1, 1997 has a two (2) year warranty on its emissions control components.
ARCTIC CAT EMISSION CONTROL SYSTEM LIMITED WARRANTY Arctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (hereinafter referred to as Arctic Cat) warrants that this new Arctic Cat ATV manufactured on or after January 1st, 1997: A. Is designed, built, and equipped so as to conform at the time of initial purchase with all applicable regulations of the California Air Resources Board and B.
STATEMENT/WARRANTY Arctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPA-certified Arctic Cat ATV’s are designed, built, and equipped to conform to all U.S. EPA Emission Control Regulations. Please read the following information completely.
Date of Issue: December, 2004 EC Machinery Directive 98/37/EC Date of Issue: June, 1993 Issued by European Commission. Type of Equipment: All-Terrain Vehicles Brand Name: Arctic Cat Model: 366 4x4 Standards to which conformity is declared: IEC 801-2:1991 IEC 801-3:1984 EN 55012 Manufacturer (if not issuing agent): Arctic Cat Inc.
2. VEHICLE IDENTIFICATION NUMBER: 3. ENGINE SERIAL NUMBER: Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen.
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