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DVX 400 2008
Arctic Cat DVX 400 2008 Manuals
Manuals and User Guides for Arctic Cat DVX 400 2008. We have
1
Arctic Cat DVX 400 2008 manual available for free PDF download: Service Manual
Arctic Cat DVX 400 2008 Service Manual (151 pages)
Brand:
Arctic Cat
| Category:
Offroad Vehicle
| Size: 58 MB
Table of Contents
More to Go On.
2
Table of Contents
2
Table of Contents
3
General Specifications
4
Break-In Procedure
4
Gasoline - Oil - Lubricant
4
Recommended Gasoline
4
Genuine Parts
5
Preparation for Storage
5
Preparation after Storage
6
Section 2 - Periodic Maintenance/Tune-Up
7
Periodic Maintenance Chart
8
Battery
9
Lubrication Points
9
Air Cleaner
10
Fuses
10
Valve/Tappet Clearance
12
Muffler/Spark Arrester
17
Spark Plug
17
Testing Engine Compression
17
Adjusting Engine RPM (Idle)
18
Adjusting Throttle Cable
18
Gas/Vent Hoses
18
Engine/Transmission Oil - Filter
19
Adjusting Clutch Lever Cable
20
Steering Components
20
Tires
20
Headlight/Taillight-Brakelight
21
Nuts/Bolts/Cap Screws
21
Suspension/Shock Absorbers/Bushings
21
Indicator Lights
22
Switches
22
Electrical Connections
23
Frame/Welds
23
Hydraulic/Parking Brake Systems
23
Burnishing Brake Pads
27
Coolant
27
Drive Chain
28
3 ! Warning
33
Left-Side Components
36
Removing Left-Side Components
36
Removing Right-Side Components
37
Right-Side Components
37
Removing Top-Side Components
40
Top-Side Components
40
Center Crankcase Components
43
Disassembling Crankcase Half
43
Separating Crankcase Halves
43
Servicing Components
44
Piston Assembly
49
Cylinder/Cylinder Head Assembly
50
Servicing Left-Side Components
53
Starter Clutch
53
Starter Torque Limiter
53
Servicing Right-Side Components
54
Primary Clutch Assembly
54
Oil Pump
54
Crank Balancer Driven Gear
55
Servicing Center Crankcase Components
55
Crankcase
55
Crankshaft Assembly
57
Driveshaft
58
Countershaft
60
Assembling Crankcase Half
61
Joining Crankcase Halves
62
Installing Right-Side Components
63
Installing Left-Side Components
67
Installing Top-Side Components
67
Installing Engine/Transmission
71
Section 4 - Fuel/Lubrication/Cooling
74
Carburetor
75
Carburetor Schematic
75
Carburetor Specifications
75
Cleaning and Inspecting Carburetor
78
Engine RPM (Idle)
79
Gas Tank
79
Throttle Cable Free-Play
79
Fuel Valve
80
Gas/Vent Hoses
80
Oil Filter/Oil Pump
80
Oil Flow Chart
80
Oil Tank
81
Testing Oil Pump Pressure
81
Liquid Cooling System
82
Hoses/Thermostat
83
Radiator/Fan
83
Water Pump
84
Cooling Fan Thermo-Switch
87
Engine Coolant Temperature Switch
87
Section 5 - Electrical System
88
Battery
89
Brakelight Switch
89
Front Brake
89
Rear Brake
89
Specifications
89
Testing Electrical Components
89
Coolant Temperature and Cooling Fan Switches
90
Fan Motor
90
Fuse Holder
90
Fuse
91
Ignition Coil
91
Indicator Lights
92
Neutral Indicator Light
92
Handlebar Control Switches
93
Ignition Switch
93
Clutch Lever Position Switch
94
Magneto Coils
94
Neutral Switch
94
Starter Motor
95
CDI Unit
98
Headlights
98
Regulator/Rectifier
98
Starter Relay
98
Taillight - Brakelight
99
Throttle Position Sensor (TPS)
99
Ignition Timing
100
Section 7 - Suspension
106
Front Shock Absorbers
107
Suspension Assembly Schematics
107
Rear Shock Absorber
109
Swing Arm
111
Front A-Arms
116
Wheels and Tires
121
Section 9 - Controls/Indicators
133
Controls/Indicators
133
Front Brake Lever/Master Cylinder Assembly
134
Rear Brake Pedal/Master Cylinder Assembly
135
Throttle Control
137
Reverse Selector/Lock
138
Aids for Maintenance
139
Torque Specifications
140
Tightening Torque
141
Engine
143
Fuel System
147
Electrical
148
Steering/Suspension
150
Brakes
151
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