Arctic Cat ATV 300 Utility/DVX 300 2011 Manuals

Manuals and User Guides for Arctic Cat ATV 300 Utility/DVX 300 2011. We have 1 Arctic Cat ATV 300 Utility/DVX 300 2011 manual available for free PDF download: Service Manual

Arctic Cat ATV 300 Utility/DVX 300 2011 Service Manual (118 pages)

Brand: Arctic Cat | Category: Offroad Vehicle | Size: 41.07 MB

General Information
3
Torque Specifications
3
General Specifications
3
Torque Conversions (Ft-Lb/N-M)
4
Tightening Torque (General Bolts)
4
Break-In Procedure
5
Gasoline - Oil - Lubricant
5
Recommended Gasoline
5
Genuine Parts
6
Preparation for Storage
6
Preparation after Storage
6
Periodic Maintenance/Tune-Up
8
Special Tools
8
Periodic Maintenance Chart
8
Lubrication Points
9
Air Filter
9
Checking/Draining Drain Tube
9
Valve/Tappet Clearance
10
Testing Engine Compression
10
Spark Plug
10
Muffler/Spark Arrester
11
Engine Oil Filter
11
Transmission Lubricant
12
Rear Drive Lubricant (Utility)
12
Cleaning and Lubricating
13
Adjusting Tension
13
Drive Chain (DVX)
13
Nuts/Bolts/Cap Screws
14
Shift Lever
14
Checking Adjustment
15
Adjusting Shift Lever
15
Hydraulic Brake Systems
15
Inspecting Hoses
16
Checking/Replacing Front Pads
16
Auxiliary/Rear Hydraulic Brake
17
MEASURING/REPLACING REAR BRAKE PADS (Utility)
17
Inspecting and Measuring
17
Measuring/Replacing Rear/ Auxiliary Brake Pads (DVX)
18
Burnishing Brake Pads
19
Checking/Replacing V-Belt
19
Specifications
21
Special Tools
21
Removing Engine/Transmission
22
Removing Top-Side Components
27
Servicing Top-Side Components
29
Valve Assembly
29
Cylinder Head Assembly
30
Inspecting Cam Chain Guide
33
Honing Cylinder
33
Installing Top-Side Components
33
Removing Left-Side Components
35
Recoil Starter (Utility)
35
Servicing Left-Side Components
36
V-Belt Cover
38
Drive Pulley
39
Driven Pulley/Centrifugal Clutch Assembly
39
Installing Left-Side Components
42
Removing Right-Side Components
43
Servicing Right-Side Components
49
Installing Right-Side Components
55
Center Crankcase Components
55
Separating Crankcase Halves
55
Disassembling Crankcase Half
56
Servicing Center Crankcase Components
56
Crankshaft Assembly
56
Assembling Crankcase Half
57
Crank Balancer Shaft
57
Joining Crankcase Halves
57
Installing Engine/Transmission
58
Troubleshooting
61
Carburetor Specifications
64
Cleaning and Inspecting
66
Engine RPM (Idle)
68
Throttle Cable Free-Play
68
Gas Tank Valve
69
Gas/Vent Hoses
69
Oil Flow Chart
70
Liquid Cooling System
70
Oil Pump
70
Water Pump
72
Brakelight Switch (Auxiliary)
75
Brakelight Switch (Handlebar Control)
76
Coolant Temperature and Cooling Fan Switches
76
Fan Motor
76
Fuse Block
77
Ignition Coil
77
PEAK VOLTAGE (Primary/CDI Side)
77
Indicator Lights (DVX)
78
LCD Gauge Assembly
78
Ignition Switch
79
Handlebar Control Switches
79
Magneto Coils
80
Peak Voltage
80
Starter Motor
80
Starter Relay
81
Start-In-Gear Relay
81
CDI Unit
81
Taillight - Brakelight
82
Bulb Verification
82
Ignition Timing
82
Drive System
85
Rear Drive Assembly Schematics
85
Rear Drive Axle (DVX)
85
Cleaning and Inspecting
86
Removing Bearings
87
Installing Bearings
87
Rear Drive Axle (Utility)
88
Checking Tooth Contact
93
Correcting Tooth Contact
94
Checking Backlash
94
Replacing Swing Arm Seals and Bearings
94
Troubleshooting Drive System
97
Troubleshooting Brake System
97
Front and Rear Suspension Assembly Schematics
98
Front Shock Absorbers
98
Rear Shock Absorber
99
Adjusting Spring Preload
99
Removing and Disassembling
100
Assembling and Installing
102
Front A-Arms
103
Wheels and Tires
105
Tire Inflation Pressure
105
Troubleshooting
106
Steering Post/Tie Rods
107
Measuring/Adjusting Toe-In/Toe-Out
109
INSTALLING (Utility)
111
Steering Post Cover/Instrument Pod
112
Front Brake Lever/Master Cylinder Assembly
114
Auxiliary Brake Pedal/Master Cylinder Assembly
115
Throttle Control
116

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Arctic Cat ATV 300 Utility/DVX 300 2011 Manuals

Arctic Cat ATV 300 Utility/DVX 300 2011 Service Manual (118 pages)

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