Arctic Cat 2009 366 Manuals

Manuals and User Guides for Arctic Cat 2009 366. We have 1 Arctic Cat 2009 366 manual available for free PDF download: Service Manual

Arctic Cat 2009 366 Service Manual

Arctic Cat 2009 366 Service Manual (139 pages)

Brand: Arctic Cat | Category: Offroad Vehicle | Size: 119 MB

Table of Contents

Section 1 - General Information/ Specifications

3
Section 2 - Periodic Maintenance

8
- Table of Contents
  8
- Periodic Maintenance Chart
  9
- Battery
  10
- Lubrication Points
  10
- Periodic Maintenance
  10
  - Special Tools
    10
- Air Filter
  11
- Fuses
  11
- Valve/Tappet Clearance (Feeler Gauge Procedure)
  13
- Valve/Tappet Clearance (Valve Adjuster Procedure)
  13
- Spark Plug
  14
- Testing Engine Compression
  14
- Adjusting Throttle Cable
  15
- Muffler/Spark Arrester
  15
- Adjusting Engine RPM (Idle)
  16
- Engine/Transmission Oil - Filter - Strainer
  16
- Front Differential/Rear Drive Lubricant
  17
- Driveshaft/Coupling
  18
- Steering Components
  18
- Suspension/Shock Absorbers/Bushings
  18
- Tires
  18
- Ignition Timing
  19
- Lights
  19
- Nuts/Bolts/Cap Screws
  19
- Shift Lever
  21
- Electrical Connections
  22
- Frame/Welds/Racks
  22
- Hydraulic Brake Systems
  22
- Burnishing Brake Pads
  24
- Checking/Replacing V-Belt
  24
- Specifications
  28
Table of Contents

32
- Removing Top-Side Components
  34
- Top-Side Components
  34
- Servicing Top-Side Components
  38
- Installing Top-Side Components
  45
- Left-Side Components
  49
- Removing Left-Side Components
  50
- Installing Left-Side Components
  52
- Removing Right-Side Components
  53
- Right-Side Components
  53
- Servicing Right-Side Components
  57
- Installing Right-Side Components
  58
  - Driven Pulley Assembly
    58
- Center Crankcase Components
  61
- Separating Crankcase Halves
  61
- Disassembling Crankcase Half
  62
- Servicing Center Crankcase Components
  63
  - Crankshaft Assembly
    64
- Assembling Crankcase Half
  66
- Installing Engine/Transmission
  68
- Joining Crankcase Halves
  68
Section 4 - Fuel/Lubrication/Cooling

72
- Fuel/Lubrication/Cooling
  72
- Carburetor Specifications
  73
- Electric Choke
  73
- Carburetor
  74
- Engine RPM (Idle)
  79
- Throttle Cable Free-Play
  79
- Gas Tank
  80
- Oil Filter/Oil Pump
  81
- Testing Oil Pump Pressure
  81
- Oil Cooler
  82
- Troubleshooting
  83
Section 5 - Electrical System

84
- Electrical System
  84
- Accessory Receptacle/Connector
  85
- Battery
  85
- Electrical System
  85
- RPM Limiter
  85
- Specifications
  85
- Testing Electrical Components
  85
- Brakelight Switch (Pressure)
  86
- Oil Temperature and Cooling Fan Switches
  86
- Fan Motor
  87
- Fuses
  88
- Ignition Coil
  88
- Ignition Switch
  89
- Speed Sensor
  89
- Front Drive Selector Switch
  90
- Handlebar Control Switches
  90
- Front Drive Selector Actuator
  91
- Gear Shift Position Switch
  91
- Starter Relay
  92
- Stator Coil
  92
- CDI Unit
  93
- Regulator/Rectifier
  93
- Starter Motor
  93
- Headlights
  94
- Neutral Start/Front Drive Actuator/Start-In-Gear/ 2WD Relays
  94
- Taillights - Brakelights
  94
- Back-Up Lights
  95
- Ignition Timing
  95
- Running Lights
  95
- Troubleshooting
  96
Section 6 - Drive System

98
- Drive System
  99
- Front Drive Actuator
  99
- Suspension
  99
- Front Differential
  100
- Drive Axles
  111
- Rear Gear Case
  115
- Hub
  116
- Hydraulic Brake Caliper
  116
- Troubleshooting Drive System
  118
- Troubleshooting Brake System
  119
Section 7 - Suspension

120
- Front A-Arms
  121
- Shock Absorbers
  121
- Suspension
  121
- Rear A-Arms
  122
- Wheels and Tires
  123
- Troubleshooting
  125
  - Steering/Frame
    127
  - Steering Post/Tie Rods
    127
  - Handlebar Grip
    128
  - Steering Knuckles
    129
  - Measuring/Adjusting Toe-In
    130
  - Front Rack
    131
  - Front Bumper Assembly
    131
  - Front Body Panel/Fender
    132
  - Exhaust System
    133
  - Rear Body Panel/Rack
    134
  - Troubleshooting
    136
    
    Throttle Control
    138
    
    Lcd Gauge
    139

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