Arctic Cat 2008 Prowler Owner's Manual

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Service manual (174 pages)

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Page 1 This vehicle can be hazardous to operate. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. For your safety, understand and follow all the warnings contained in this Operator’s Manual and the labels on this vehicle.
Page 3: Introduction
All information in this manual is based on the latest product data and specifi- cations available at the time of printing. Arctic Cat AG reserves the right to make product changes and improvements which may affect illustrations or explanations without notice.
Page 4: Table Of Contents
Table of Contents DIVISION I - SAFETY INTRODUCTION..................1 WARNING LABELS .................7-8 LOCATION OF PARTS AND CONTROLS..........9 WARNINGS ..................10-21 DIVISION II - OPERATION/MAINTENANCE PREFACE ....................22 PARTS AND ACCESSORIES ..............22 SPECIFICATIONS ..................24 VEHICLE OPERATION.................25-34 GENERAL INFORMATION..............35-51 Vehicle Identification Numbers ............35 Ignition Switch Key ................35 Control Locations and Functions............36 Seat Latches ..................43 Seat Belts ....................43...
Page 5 Table of Contents (cont) GENERAL MAINTENANCE ..............52-71 Maintenance Schedule ................53 Liquid Cooling System.................54 Shock Absorbers .................55 General Lubrication ................55 Hydraulic Brake ...................57 Protective Rubber Boots..............58 Battery ....................60 Spark Plug ...................61 Engine Idle RPM Adjustment ..............62 Air Filter ....................63 Air Filter Housing Drains ..............64 Draining V-Belt Cover ................64 Tires.....................64 Wheel Removal ...................65...
Page 6 Practice turning at slow speeds before attempting to turn at faster speeds. Do not turn at excessive speed. - Always have the vehicle checked by an Arctic Cat dealer if it has been involved in an accident. - Never operate on hills too steep for your abilities. Practice on smaller hills before attempting larger hills.
Page 7 THIS VEHICLE IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. Always check for obstacles before operating in a new area. Never attempt to operate over large obstacles, such as large rocks or fallen trees. Always follow proper procedures when operating over obstacles as described in this manual.
Page 8: Safety Alert
SAFETY ALERT You should be aware that THIS VEHICLE IS NOT A TOY AND CAN BE HAZ- ARDOUS TO OPERATE. This vehicle handles differently from other vehicles, including motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills and over obstacles, if you fail to take proper precautions.
Page 9: Warning Labels
Warning Labels PR038A To order free warning stickers, contact your dealer ARCTIC CAT with the reference 0436-813 Indicates a potential hazard that could ! WARNING � result in a serious injury or death.
Page 10 Warning Labels PR037A...
Page 11: Location Of Parts And Controls
Location of Parts and Controls 1. Battery 2. Headlights 3. Parking Brake 4. Tailgate Latch 5. Reverse Override Switch 6. Seat Lock Lever 0740-468 7. Under-Hood Storage Compartment 8. In-Dash Storage Compartment 9. Brake Pedal 10. Parking Brake Release 11. Ignition/Start Switch 12.
Page 12 Warnings ! WARNING POTENTIAL HAZARD Operating this vehicle without proper instruction. WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate this vehicle properly in different situations and on different types of terrain. HOW TO AVOID THE HAZARD All operators of this vehicle must read and understand this Operator`s Manual and all warning and instruction labels prior to operating this...
Page 13 Warnings ! WARNING This vehicle can be hazardous to operate. A collision or rollover can occur quickly, even during routine maneuvers POTENTIAL HAZARD such as turning and driving on hills or over obstacles, if you fail to take Operating this vehicle without wearing proper precautions.
Page 14 Warnings ! WARNING This vehicle can be hazardous to operate. POTENTIAL HAZARD A collision or rollover can occur quickly, even during routine maneuvers Operating this vehicle after or while consuming alcohol or drugs. such as turning and driving on hills or over obstacles, if you fail to take proper precautions.
Page 15 Warnings ! WARNING This vehicle can be hazardous to operate. POTENTIAL HAZARD A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take Failure to inspect this vehicle before operating. proper precautions.
Page 16 Warnings ! WARNING This vehicle can be hazardous to operate. POTENTIAL HAZARD A collision or rollover can occur quickly, even during routine maneuvers Failure to use extra care when operating on rough, slippery, or loose such as turning and driving on hills or over obstacles, if you fail to take terrain.
Page 17 Warnings ! WARNING This vehicle can be hazardous to operate. POTENTIAL HAZARD A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take Operating on steep hills. proper precautions.
Page 18 Warnings ! WARNING This vehicle can be hazardous to operate. A collision or rollover can occur quickly, even during routine maneuvers POTENTIAL HAZARD such as turning and driving on hills or over obstacles, if you fail to take Climbing hills improperly. proper precautions.
Page 19 Warnings ! WARNING This vehicle can be hazardous to operate. POTENTIAL HAZARD A collision or rollover can occur quickly, even during routine maneuvers Going down a hill improperly. such as turning and driving on hills or over obstacles, if you fail to take proper precautions.
Page 20 Warnings ! WARNING This vehicle can be hazardous to operate. POTENTIAL HAZARD A collision or rollover can occur quickly, even during routine maneuvers Stalling, rolling backwards, or improperly dismounting while climbing a such as turning and driving on hills or over obstacles, if you fail to take hill.
Page 21 Warnings ! WARNING This vehicle can be hazardous to operate. POTENTIAL HAZARD A collision or rollover can occur quickly, even during routine maneuvers Skidding or sliding. such as turning and driving on hills or over obstacles, if you fail to take proper precautions.
Page 22 Warnings ! WARNING This vehicle can be hazardous to operate. POTENTIAL HAZARD A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take Improperly operating in reverse. proper precautions.
Page 23 Never modify this vehicle through improper installation or improper use FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MAN- of accessories. All parts and accessories added to this vehicle should be Arctic Cat genuine components designed for use on this vehicle and UAL CAN RESULT IN SERIOUS INJURY OR DEATH.
Page 24: Preface
DIVISION II - PREFACE (Operation/Maintenance) This Arctic Cat Operator`s Manual should be considered a permanent part of this vehicle and must remain with this vehicle at the time of resale. If this vehicle changes ownership more than once, contact ARCTIC CAT AG., Service Depart- ment, Industriestrasse 43, 5600 St.
Page 25 NOTES...
Page 26: Specifications
SPECIFICATIONS* ENGINE AND DRIVE Type Four-Cycle/ Liquid Cooled Bore x Stroke 98 mm x 85 mm (3.86 x 3.35 in.) Displacement 641 cc (39.1 cu in.) Ignition Type Spark Plug Type Champion RG6YC Spark Plug Gap 0.7 - 0.8 mm (0.028 - 0.032 in.) Brake Type Hydraulic w/Mechanical Parking Brake Carburetor Type...
Page 27: Vehicle Operation
Vehicle Operation Pre-Start/Pre-Operation Checklist Item Remarks Brake System Pedal firm - near top of travel. Fluid at proper level. Check for fluid leaks. Set parking brake. Controls Steering free - no binding - no excessive free-play. Shift lever in neutral. Accelerator free - no binding - returns to idle position.
Page 28 Vehicle Operation Starting the Engine Always start with the vehicle on a flat, level surface. Carbon monoxide poi- soning can kill you, so keep the vehicle outside while it`s running. Follow these steps to start it up: 1. Step into the vehicle and sit down; then fasten the operator seat belt and the passenger seat belt (if applicable).
Page 29 Vehicle Operation NOTE: The high range is for normal riding with light loads. The low range is for carrying heavy loads or trailer towing. Compared to HIGH range, the LOW range position provides slower speed and greater torque to the wheels. 3.
Page 30 ! WARNING Use only Arctic Cat approved brake fluid. Never substitute or mix different types or grades of brake fluid. Brake loss can result. Check brake fluid level and pad wear before each use. Brake loss can result in severe injury or even death.
Page 31 Vehicle Operation Normal Turns Steering effort is at its lowest in two-wheel drive (2WD). Higher effort is needed when in four-wheel drive (4WD). The highest effort is needed when in four- wheel drive and the differential lock control in the LOCK position. Never exceed 10 mph (16 kph) with the lock control in the LOCK position.
Page 32: Driving Uphill
Vehicle Operation Driving Uphill Always drive straight up the hill and always avoid hills steeper than 15°. 1. Keep both hands on the wheel. 2. Prior to starting the climb, shift into low range, select four-wheel drive for traction, and gradually press the accelerator; then maintain a con- stant speed.
Page 33 Vehicle Operation Driving Downhill Always drive straight down the hill and always avoid hills steeper than 15°. 1. Keep both hands on the wheel. 2. Prior to descending the hill, shift into low range and release the accelerator to allow maximum engine braking. Do not use four-wheel drive when descending a hill.
Page 34 Vehicle Operation 3. Keep speed slow enough to maintain control but fast enough to maintain momentum. 4. Use only enough power to cross the obstacle. Driving in Reverse When operating in reverse, avoid sharp turns and backing down a hill. When using reverse, follow these guidelines: 1.
Page 35 Vehicle Operation Driving In Cold Weather NOTE: Check that all control levers and the pedals move freely. Make sure that the floorboard is free of ice and snow. ! WARNING For your personal safety, it is very important to wear the type and amount of cold-weather clothing according to the coldest antici- pated temperatures.
Page 36 Vehicle Operation 2. If the tires are frozen to the ground, pour warm water around them to melt the ice. ! CAUTION Before riding, manually move the vehicle forward and backward to make certain that all wheels roll freely. 3. If the brakes are frozen, use a suitable heating device to thaw out the brakes.
Page 37: General Information
These numbers are required by the dealer to complete warranty claims properly. No warranty will be allowed by Arctic Cat if the VIN or ESN is removed or mutilated in any way. Always provide the name, Vehicle Identification Number, and Engine Serial Number when contacting an Arctic Cat dealer for parts, service, accessories, or warranty.
Page 38: Control Locations And Functions
CONTROL LOCATIONS AND FUNCTIONS Ignition Switch The ignition switch has three positions. OFF position - All electrical circuits except the accessory are off. The engine will not start. The key can be removed in this position. NOTE: The accessory plugs are powered by the battery at all times.
Page 39 NOTE: Clock memory power is supplied through the 15-amp accessory fuse and verified during gauge “power-up” and reset. In the event of clock memory power failure (blown fuse, etc.), the gauge will “power-up”, reset, and shut down repeatedly until clock memory power is restored.
Page 40 NOTE: The speed and tach functions may be switched by pressing the Set/Reset Button. 9. Differential Lock Indicator - Displays LOCK when the differential lock has been engaged. 10. Drive Select Indicator - Displays 4WD when selected by the 2WD/4WD selector switch or when the differential lock is engaged.
Page 41 ! CAUTION Continued operation with high engine temperature may result in engine damage or premature wear. NOTE: High engine RPM, low vehicle speed, or heavy load can raise engine temperature. Decreasing engine RPM, reducing load, and selecting an appropriate transmission gear can lower the tem- perature.
Page 42 NOTE: The high range is for normal riding with light loads. The low range is for carrying heavy loads or trailer towing. Compared to HIGH range, the LOW range position provides slower speed and greater torque to the wheels. ! CAUTION Always shift into low range when operating on wet or uneven terrain, when towing or pushing heavy loads, and when using a plow.
Page 43 ! WARNING The differential lock is intended for use where minimum traction is available. NEVER EXCEED 10 MPH (16 kph) with the front differential lock engaged. Maneuverability and handling characteristics will differ with the differential lock engaged. ALWAYS shift into four-wheel drive prior to engaging the differential lock.
Page 44 Headlight HI/LO Switch PR083C When you pull the switch, the high beam-signal will illuminate at the speedo- meter-display. When you push the switch, the low beam-signal will illuminate at the speedometer-display. Indicators If you push the Drop Arm Switch up, the indicators will turn on at the right side. If you push the Arm down, the left indicators will turn on.
Page 45: Seat Latches
NOTE: This vehicle has safety interlock switches which prevent the starter motor from activating when the transmission is not in neutral. Reverse Override Switch This vehicle is equipped with a reverse speed limiter system. When additional RPM is needed in reverse, depress and hold the override switch located on the center console.
Page 46: Seat Belts
SEAT BELTS (if equipped) This vehicle is equipped with lap-style seat belts for the operator and the passen- ger. To fasten and release the seat belt properly, use the following procedure. 1. Place the seat belt across your lap as low as possible without twisting the belt.
Page 47: Oil Level Stick
4. Install the center console; then install the seats making sure they are securely latched. ! WARNING Make sure the seats are secured before driving the vehicle. Severe per- sonal injury may result if the seats are not properly secured. OIL LEVEL STICK There is an oil level stick for checking the engine oil level.
Page 48: Tailgate Latch
TAILGATE LATCH 1. To open the tailgate, pull the latch (located at the center of the tailgate). 2. To close the tailgate, lift up and push forward firmly. The tailgate will latch automatically. PR039A LOAD CAPACITY RATINGS CHART This vehicle must always be loaded in accordance with the Load Capacity Rat- ings Chart.
Page 49: Cargo Box Latch Handles
CARGO BOX LATCH HANDLES 1. To raise the cargo box, rotate either handle upward; then raise the cargo box. 2. To lower the cargo box, push down firmly on the front of the box. The box will automatically lock into position. PR035A ��...
Page 50 ��...
Page 75 10. Store the vehicle indoors in a level position.

Arctic Cat 2008 Prowler Owner's Manual

Introduction

Warning Labels

Location of Parts and Controls

Warnings

Preface

Parts and Accessories

Specifications

Vehicle Operation

General Information

Quick Links

Need help?

Questions and answers

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Summary of Contents for Arctic Cat 2008 Prowler

Table of Contents