Page 1: Table Of Contents
Honeywell VFD CORE User and Application Manual INSTALLATION INSTRUCTIONS CONTENTS CHAPTER 1: Introduction ........................ 2 CHAPTER 2: Installation........................ 11 CHAPTER 3: Unpacking ........................ 15 CHAPTER 4: Wiring ........................19 CHAPTER 5: Main Circuit Terminal ....................23 CHAPTER 6: Control Circuit Terminal ..................29 CHAPTER 7: Optional Components .....................
Page 2: Chapter 1: Introduction
SERIAL NUMBER INDUSTRIAL CONTROL AAAAAAAABCDDEEEE EQUIPMENT AAAAAAAA MODEL CODE B FACTORY: T FOR TAOYUAN, HONEYWELL SERIAL 50067809 001 Rev A W FOR WUJIANG COUNTRY OF ORIGIN C LAST DIGIT OF YEAR Automation and Honeywell Control Solutions Golden Valley, MN 55422...
Page 3 CHAPTER 1: INTRODUCTION Product Serial Number XXXXXXXX XXXX MODEL QUANTITY CODE QUANTITY OF ONE WEEK FACTORY WEEK NO. T: TAOYUAN 01- 52 YEAR W: WUJIANG LAST NUMBER OF THE YEAR 0:2010 M33233 Fig. 3. Product Serial Number. Table 1. Dimensions for Frames A, B, C in mm [inch]. 208/230Vac 460Vac HP Weight...
Page 4 CHAPTER 1: INTRODUCTION FRAME A SEE DETAIL A CORE CORE SEE DETAIL B SEE DETAIL B DETAIL A (MOUNTING HOLE) DETAIL B (MOUNTING HOLE) M31495 Fig. 4. Frame A: Units in mm (inches). See also Table 1. 63-4528—04...
Page 5 CHAPTER 1: INTRODUCTION FRAME B SEE DETAIL A CORE CORE SEE DETAIL B DETAIL A (MOUNTING HOLE) DETAIL B (MOUNTING HOLE) M31496 Fig. 5. Frame B: Units in mm (inches). See also Table 1. 63-4528—04...
Page 6 CHAPTER 1: INTRODUCTION FRAME C SEE DETAIL A CORE SEE DETAIL B DETAIL A (MOUNTING HOLE) DETAIL B (MOUNTING HOLE) M31497 Fig. 6. Frame C: Units in mm (inches). See also Table 1. Table 2. Dimensions for Frames D and E in mm [inches]. 208/230Vac 460Vac HP Weight...
Page 7 CHAPTER 1: INTRODUCTION FRAME D SEE DETAIL A CORE SEE DETAIL B DETAIL A DETAIL B (MOUNTING HOLE) (MOUNTING HOLE) M31498 Fig. 7. Frame D: Units in mm (inches). See also Table 2. 63-4528—04...
Page 8 CHAPTER 1: INTRODUCTION FRAME E SEE DETAIL A CORE SEE DETAIL B DETAIL A DETAIL B (MOUNTING HOLE) (MOUNTING HOLE) M31499 Fig. 8. Frame E: Units in mm (inches). See also Table 2. 63-4528—04...
Page 9 CHAPTER 1: INTRODUCTION (19/32) 72 (2-53/64) VFD-Cx COMM MENU (4-9/16) ENTER HAND AUTO STOP RESET M33223 Fig. 9. Keypad Dimensions in mm (inches). 63-4528—04...
Page 10 CHAPTER 1: INTRODUCTION 63-4528—04...
Page 11: Chapter 2: Installation
CHAPTER 2: INSTALLATION The appearances shown in the following figures are for reference only. (BLUE ARROW) INFLOW (RED ARROW) OUTFLOW (FRAME A-E) (FRAME A-C) SINGLE DRIVE: INDEPENDENT INSTALLATION PARALLEL MOUNTING IN HORIZONTAL INVERTER INVERTER INVERTER INVERTER FRAME A, B, C MULTIPLE DRIVES: INDEPENDENT INSTALLATION IN HORIZONTAL INVERTER...
Page 12 CHAPTER 2: INSTALLATION Table 1. Voltage & Model Numbers for Frames Frame Voltage & Model 208/230Vac HCRDA0010A1000T, HCRDA0020A1000T, HCRDA0030A1000T, HCRDA0050A1000T, HCRDA0075A1000T 460Vac HCRDC0010A1000T, HCRDC0020A1000T, HCRDC0030A1000T, HCRDC0050A1000T, HCRDC0075A1000T, HCRDC0100A1000T 208/230 Vac HCRDA0100B1000T, HCRDA0150B1000T, HCRDA0200B1000T 460 vac HCRDC0150B1000T, HCRDC0200B1000T, HCRDC0250B1000T 208/230 Vac HCRDA0250C1000T, HCRDA0300C1000T, HCRDA0400C1000T 460 Vac HCRDC0300C1000T, HCRDC0400C1000T, HCRDC0500C1000T...
Page 13 CHAPTER 2: INSTALLATION Table 2. Air Flow Requirements. Air flow rate for cooling Power Dissipation Power Dissipation (Watts) Flow Rate (cfm) Flow Rate (m /hr) Loss Frame External Model 230Vac Size External Internal Total External Internal Total (Heat sink) Internal Total HCRDA0010A1000T HCRDA0020A1000T...
Page 14 CHAPTER 2: INSTALLATION 63-4528—04...
Page 15: Chapter 3: Unpacking
CHAPTER 3: UNPACKING The VFD should be kept in the shipping carton or crate before installation. In order to retain the warranty coverage, the VFD should be stored properly when it is not to be used for an extended period of time. The frame size D and size E VFDs are packed in crates.
Page 16 CHAPTER 3: UNPACKING Using the lifting hook 1. The arrows show the position of lifting holes. 2. Make sure the lifting hook properly goes through the lifting hole, as shown on the far right below. M33228 3. Ensure that the angle between the lifting holes and lifting device is within the specification as shown below.
Page 17 CHAPTER 3: UNPACKING Frame E Crate (HCRDXXXXXD1000T) 3. Loosen the 10 screws on the pallet, then remove the 1. Loosen all the screws on the four iron plates at the four wooden plate. bottom corners of the crate. Four screws are on each of the iron plates.
Page 18 CHAPTER 3: UNPACKING Using the lifting hook 1. The arrows show the position of lifting holes. 2. Make sure the lifting hook properly goes through the lifting hole, as shown on the far right below. M33245 3. Ensure that the angle between the lifting hole and lifting device is within the specification as shown below.
Page 19: Chapter 4: Wiring
CHAPTER 4: WIRING DC CHOKE 3 PHASE POWER IS PROVIDED (OPTIONAL) BREAKING RESISTOR (OPTIONAL) JUMPER FUSE/NO FUSE BREAKER MOTOR R(L1) R(L1) U(T1) S(L2) S(L2) V(T2) T(L3) T(L3) W(T3) FACTORY SETTING: PNP SOURCE RA1 (RELAY OUT 1): RUN RA2 (RELAY OUT 2): FAULT RA3 (RELAY OUT 3): READY +24V MULTI FUNCTION...
Page 20 CHAPTER 4: WIRING 3 PHASE POWER IS PROVIDED /DC+ +1/DC+ FRAME E MOTOR U(T1) V(T2) W(T3) FUSE/NO FUSE BREAKER R(L1) R(L1) S(L2) S(L2) T(L3) T(L3) RA1 (RELAY OUT 1): RUN RA2 (RELAY OUT 2): FAULT RA3 (RELAY OUT 3): READY FACTORY SETTING: PNP SOURCE +24V...
Page 21 EXTERNAL POWER +24V M33246 Fig. 3. Sink (NPN)/Source (PNP) Mode. Option number 2 Source Mode is most frequently used for Honeywell VFDs. M33247 Fig. 4. Frame E, remove terminal r and terminal s before using DC-Link. (As circled in dotted line, uninstall the gray section and properly store cable r and cable s.
Page 22 CHAPTER 4: WIRING 63-4528—04...
Page 23: Chapter 5: Main Circuit Terminal
Connections for brake unit (for 230V models: 22kW, built-in brake unit) +1/DC+, -/DC- (for 460V models: 30kW, built-in brake unit) Common DC Bus When connecting DC+ and DC-, please follow the required wired gauge in Honeywell VFD CORE user manual. 63-4528-04...
Page 24 • When installing a load filter at the output side of terminals U/T1, V/T2, W/T3 of the VFD, please use inductance filter. Do not use phase-compensation capacitors or L-C (Inductance-Capacitance) or R- C (Resistance-Capacitance), unless approved by Honeywell. • DO NOT connect phase-compensation capacitors or surge absorbers at the output terminals of the VFD.
Page 25 CHAPTER 5: MAIN CIRCUIT TERMINAL Specifications of the Main Circuit Terminals Main Circuit Terminals: FRAME A R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, , B1, B2, +1, +2, - Max. Wire Model Gauge Min. Wire Gauge Torque (±10%) HCRDA0010A1000T 8 AWG M4 20kg-cm 14 AWG (2.1mm (17.4 lb-in.)
Page 26 CHAPTER 5: MAIN CIRCUIT TERMINAL Main Circuit Terminals: FRAME C R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, , B1, B2, +1, +2, - Max. Wire Model Gauge Min. Wire Gauge Torque (±10%) 1/0 AWG M8 80kg-cm HCRDA0250C1000T 1 AWG (42.4mm (69.4 lb-in.) (53.5mm HCRDA0300C1000T 1/0 AWG (53.5mm...
Page 27 CHAPTER 5: MAIN CIRCUIT TERMINAL Main Circuit Terminals: R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, +1/DC+, -/DC- FRAME E Max. Wire Model Gauge Min. Wire Gauge Torque (±10%) 4/0 AWG*2 M8 200kg-cm HCRDA0750E1000T 2/0 AWG*2 (67.4mm (107mm2*2) (173 lb-in.) HCRDA1000E1000T 3/0 AWG*2 (85mm HCRDA1250E1000T 4/0 AWG*2 (107mm UL installations must use 600V, 75...
Page 28 CHAPTER 5: MAIN CIRCUIT TERMINAL 63-4528-04...
Page 29: Chapter 6: Control Circuit Terminal
CHAPTER 6: CONTROL CIRCUIT TERMINAL For multi-function input and output terminal, remove the top cover before wiring The figures shown in the diagram below are for reference only. Remove the cover for wiring. Frame A~E Frame A & B Frame C & D Loosen the screws and press the tabs on both sides to Screw torque: 12~15Kg-cm [10.4~13lb-in.] remove the cover.
Page 30 CHAPTER 6: CONTROL CIRCUIT TERMINAL 0-10V 0-10V 0-10V 0-20 mA Open RC3 RA3 RC2 RA2 RC1 RB1 AFM1 AFM2 AVI1 0-20 mA 0-20 mA 0-20 mA 0-10V AFM1 +10V AVI1 ACI DCM +24V +24V COM FWD MI1 AFM2 ACM AVI2 ACM DCM REV M33261 Fig.
Page 31 CHAPTER 6: CONTROL CIRCUIT TERMINAL Table 1. Control terminal specifications. Multi-function relay output 1 (N.O.) a Resistive Load: 5A(N.O.)/3A(N.C.) 250VAC Multi-function relay output 1 (N.C.) b 5A(N.O.)/3A(N.C.) 30VDC Multi-function relay common (Relay) Multi-function relay output 2 (N.O.) a Inductive Load (COS 0.4): Multi-function relay common (Relay) 2.0A(N.O.)/1.2A(N.C.) 250VAC 2.0A(N.O.)/1.2A(N.C.) 30VDC...
Page 32 CHAPTER 6: CONTROL CIRCUIT TERMINAL Table 1. Control terminal specifications. Factory setting: short-circuit Power removal safety function for emergency stop. Modbus RS-485 PIN 1,2,7,8: Reserved PIN 3, 6: GND PIN 4: SG- PIN 5: SG+ NOTE: Wire size of analog control signals: 18 AWG (0.75 mm ) with shielded wire Analog input terminals (AVI 1, ACI, AVI 2, ACM) •...
Page 33 CHAPTER 6: CONTROL CIRCUIT TERMINAL 2. Remove the control board by pulling it out for a distance 6~8 cm (see 1 in the figure below) then lift the control board upward (see 2 in the figure below). M33268 63-4528—04...
Page 34 CHAPTER 6: CONTROL CIRCUIT TERMINAL 63-4528—04...
Page 35: Chapter 7: Optional Components
The components listed in this chapter are optional (not built-in) and available for purchase. Installing additional components to your drive would substantially improve its performance. Please select applicable components according to your need and contact Honeywell local distributors or Honeywell customer services for product availability. List of Optional Components: •...
Page 36 CHAPTER 7: OPTIONAL COMPONENTS Brake Resistors and Brake Units Used in VFDs Table 1. 230V & 460V Applicable 10% ED Max. Braking Torque Motors Resistor Braking Resistor Series for Total Braking Brake Unit Min. Max. Total Peak Value Spec. Each Brake Unit Torque Braking Resistor...
Page 37 CHAPTER 7: OPTIONAL COMPONENTS Table 1. 230V & 460V Applicable 10% ED Max. Braking Torque Motors Resistor Braking Resistor Series for Total Braking Brake Unit Min. Max. Total Peak Value Spec. Each Brake Unit Resistor Torque Braking Braking Power for Each (kg-m)*** Part #**** Value (Ω)
Page 38 6. Thermal Relay: Thermal relay selection is based on its overload capability. A standard braking capacity for VFD CORE is 10%ED (Tripping time=10s). The figure below is an example of 460V, 110kw VFD. It requires the thermal relay to take 260% overload capac- ity in 10s (Host starting) and the braking current is 126A.
Page 39 CHAPTER 7: OPTIONAL COMPONENTS Non-fuse Circuit Breaker To comply with UL standard: Per UL 508, paragraph 45.8.4, part a: The rated current of the breaker shall be 2~4 times of the maximum rated input current of VFD. 3-phase 230V 3-phase 460V Model Recommended non- Model...
Page 40 CHAPTER 7: OPTIONAL COMPONENTS HCRDA0600D1000T JJN-300 HCRDA0750E1000T JJN-400 HCRDA1000E1000T JJN-450 HCRDA1250E1000T JJN-600 Input current (A) Line Fuse Model 460V Normal duty Heavy duty I (A) Bussmann P/N HCRDC0010A1000T JJS-10 HCRDC0020A1000T JJS-10 HCRDC0030A1000T JJS-15 HCRDC0050A1000T JJS-20 HCRDC0075A1000T 15.5 JJS-30 HCRDC0100A1000T JJS-40 HCRDC0150B1000T JJS-50 HCRDC0200B1000T...
Page 41 CHAPTER 7: OPTIONAL COMPONENTS Digital Keypad: HCRDKEYPAD/U CORE A: LED DISPLAY DISPLAY FREQUENCY, CURRENT, VOLTAGE, AND ERROR, ETC. B: STATUS INDICATOR F: FREQENCY COMMAND H: OUTPUT FREQUENCY COMM U: USER DEFINED UNITS MENU ERR: COMM ERROR INDICATOR RUN: COMM RUN INDICATOR ENTER C: FUNCTION HAND...
Page 42 CHAPTER 7: OPTIONAL COMPONENTS Table 2. Descriptions of Keypad Functions RIGHT and LEFT arrows to move the cursor with a numeric parameter, or to enter into and out of menus. UP and DOWN arrows used to change numeric parameter values, or cycle through menu options. Function Keys - will have different functions at different times as displayed on the screen.
Page 43 CHAPTER 7: OPTIONAL COMPONENTS (19/32) 72 (2-53/64) VFD-Cx COMM MENU (4-9/16) ENTER HAND AUTO STOP RESET M33223 Fig. 1. Keypad Dimensions: mm (inches). 63-4528—04...
Page 44 CHAPTER 7: OPTIONAL COMPONENTS Panel Mounting Kit: HCRDMOUNTKIT/U For mounting kit model, user can choose wall mounting or embedded mounting, protection level is IP56. Applicable to the digital keypads. Wall Mounting Embedded Mounting Mounting Plate Side Bracket M33301 M33300 Screw *4 ~M4*p 0.7 *L8mm Screw *4 ~M4*p 0.7 *L8mm Torque: 10-12kg-cm (8.7-10.4lb-in.) Torque: 10-12kg-cm (8.7-10.4lb-in.)
Page 45 CHAPTER 7: OPTIONAL COMPONENTS 4 SCREWS KEYPAD PANEL PANEL KEYPAD M33305 MOUNTING PLATE M33304 4 SCREWS SIDE BRACKET M33306 63-4528—04...
Page 46 CHAPTER 7: OPTIONAL COMPONENTS Conduit Box Kit Frame D Frame E 208/ 230V: HCRDA0500D1000T,HCRDA0600D1000T 208/230V: HCRDA0750E1000T, HCRDA1000E1000T, HCRDA1250E1000T 460V: HCRDC0600D1000T, HCRDC0750D1000T, HCRDC1000D1000T, HCRDC1250D1000T Item Description Qty. Item Description Qty. Screw M5*0.8*10L Screw M5*0.8*10L Rubber 28 Bushing Rubber 28 Rubber 44 Bushing Rubber 44 Rubber 88 Bushing Rubber 100...
Page 47 CHAPTER 7: OPTIONAL COMPONENTS Installation of conduit box Frame D 1. Loosen the cover screws and press the tabs on each side of the cover to remove the cover, as shown in the following fig- ure. Screw torque: 10~12kg-cm (8.66~10.39Ib-in) M33332 2.
Page 48 CHAPTER 7: OPTIONAL COMPONENTS 4. Tighten the 2 screws shown in the following figure. Screw torque: 10~12kg-cm (8.66~10.39Ib-in). M33335 63-4528—04...
Page 49 CHAPTER 7: OPTIONAL COMPONENTS Frame E 1. Loosen the 4 cover screws and lift the cover; Screw torque: 12~ 15 kg-cm (10.4~13Ib-in). M33336 2. Tighten the 6 screws shown in the following figure and place the cover back to the original position. Screw torque: 25~30kg-cm (20.8~30Ib-in) M33337 3.
Page 50 CHAPTER 7: OPTIONAL COMPONENTS Fan Kit Outer appearance of fans HCRDFANFRA1H/U: Heat Sink Cooling Fan, Frame A for 3 HP - 7.5 HP, 208/230V and 5 HP - 10 HP, 460V HCRDA0030A1000T HCRDA0050A1000T HCRDA0075A1000T HCRDC0050A1000T HCRDC0075A1000T HCRDC0100A1000T M33339 HCRDFANFRB1H/U: Heat Sink Cooling Fan, Frame B for 10 HP, 208/230V and 15 HP, 460V HCRDA0100B1000T HCRDC0150B1000T...
Page 51 CHAPTER 7: OPTIONAL COMPONENTS HCRDFANFRC2B/U: Board Assembly Cooling Fan Frame C for 30 HP - 50 HP, 460V HCRDC0300C1000T HCRDC0400C1000T HCRDC0500C1000T M33344 HCRDFANFRD1H/U: Heat Sink Cooling Fan Frame D for 50 HP - 60 HP, 208/230V and 60 HP - 125 HP, 460V HCRDFANFRD1B/U: Board Assembly Cooling Fan D for 60 HP - 125 HP, 460V HCRDA0500D1000T...
Page 52 CHAPTER 7: OPTIONAL COMPONENTS Fan Removal Heat Sink Cooling Fan Frame A Corresponding models: HCRDA0030A1000T, HCRDA0050A1000T, HCRDA0075A1000T, HCRDC0050A1000T HCRDC0075A1000T, HCRDC0100A1000T CAUTION Disconnect fan power before removing the fan. 1. As shown by the arrow signs, press the tabs on both sides 2.
Page 53 CHAPTER 7: OPTIONAL COMPONENTS Board Assembly Cooling Fan Frame B and Frame C Corresponding models Frame B: HCRDA0100B1000T, HCRDA0150B1000T, HCRDC0150B1000T HCRDA0200B1000T, HCRDC0200B1000T HCRDA0250C1000T, HCRDC0250B1000T Corresponding models Frame C: HCRDA0250C1000T, HCRDA0300C1000T, HCRDA0400C1000T HCRDC0300C1000T, HCRDC0400C1000T HCRDA0500D1000T As shown by the partially enlarged image, disconnect the fan’s power, then use a screwdriver to unclench and remove the fan. M33354 63-4528—04...
Page 54 CHAPTER 7: OPTIONAL COMPONENTS Heat Sink Cooling Fan Frame D Corresponding models: HCRDA0500D1000T, HCRDA0600D1000T, HCRDC0600D1000T, HCRDC0750D1000T, HCRDC1000D1000T, HCRDC1250D1000T 1. Loosen screw 1 and screw 2, then press the right and left 2. Loosen screw 3 and screw 4, then press the tab on the sides to remove the cover, following the directions of the right and left to remove the cover.
Page 55 CHAPTER 7: OPTIONAL COMPONENTS Heat Sink Cooling Fan Frame E Corresponding models: HCRDA0750E1000T, HCRDA1000E1000T, HCRDA1250E1000T Follow the procedure for both models of the fan Loosen screw 1~4 (as shown in the figure below), and disconnect the fan’s power, then remove the fan. Screw torque: 24~26kg-cm (20.8~22.6in-lbf).
Page 56 CHAPTER 7: OPTIONAL COMPONENTS Flange Mounting Kit Corresponding frames: Frames A ~E Frame A Flange Mounting Kit Frame A Type 1 Corresponding models: HCRDA0030A1000T; HCRDA0050A1000T; HCRDC0050A1000T Screw 1 *4 each M3*P 0.5; L=6mm M33364 Side Bracket, 2 each M33365 Screws 2*8 each Side Bracket, 2 each M6* 1.0;...
Page 57 CHAPTER 7: OPTIONAL COMPONENTS Installation of Flange Mouting Kit Type 1 1. Install mounting plate by using 4 screws (M3). Screw torque: 6~8kg-cm (5.21~6.95Ib-in). SCREWS SCREWS M33367 2. Install side bracket using 2 screws on one side (M6). Screw torque:25~30kg-cm (21.7~ 26.Ib-in)』 SIDE BRACKET SCREW 2 SIDE BRACKET...
Page 58 CHAPTER 7: OPTIONAL COMPONENTS 4. Mount VFD on the frame, using 4 screws (M6) through the side brackets and the plate, then fasten the screws. Screw torque: 25~30kg-cm (5.21~6.94Ib-in).25~30kg-cm (21.7~26Ib-in)』 SCREW 2 SCREW 2 M33370 63-4528—04...
Page 59 CHAPTER 7: OPTIONAL COMPONENTS Installation of Flange Mounting Kit Type 2 1. Install mounting plate by using 4 screws (M3). Screw torque:25~30kg-cm (21.7~26Ib-in)』 (As shown in the figures below) SIDE BRACKET SCREW 1 SIDE BRACKET KIT 1 M33371 2. Install side bracket using 2 screws on one side (M3). Screw torque: 25~30kg-cm (21.7~26Ib-in)』 (As shown in the figures below) SIDE BRACKET SIDE BRACKET...
Page 60 CHAPTER 7: OPTIONAL COMPONENTS Frame B Flange Mounting Kit Frame B Corresponding models: All Frame B models Screw 1 *4 each ~ M8*P 1.25; Screw 2*6 each ~ M6*P 1.0; M33375 M33374 Side Bracket, 2 each Side Bracket, 2 each 8-29/32 (226) 7-51/64 (198) 6-13/16 (173)
Page 61 CHAPTER 7: OPTIONAL COMPONENTS Installation of Flange Mounting Kit Frame B 1. Install side brackets using the screws provided (M8). Screw torque: 40~45kg-cm (34.7~39.0Ib-in). (As shown in the following figure) SCREW 1 SIDE BRACKET SIDE BRACKET SIDE BRACKET SIDE BRACKET M33378 2.
Page 62 CHAPTER 7: OPTIONAL COMPONENTS Frame C Flange Mounting Kit Frame C Corresponding models: All Frame C models Screw 1 *4 pieces ~ M8*P 1.25; Screw 2*8 pieces ~ M6*P 1.0 M33380 M33374 Side Bracket 2 each Side Bracket 2 each 11-17/64 (286) 10-5/32 (258) 9-3/32 (231)
Page 63 CHAPTER 7: OPTIONAL COMPONENTS Installation of Flange Mounting Kit Frame C 1. Install side brackets by tightening 4 of the screw 1 (M8). Screw torque: 50~55kg-cm (43.4~47.7Ib-in). (As shown in the figures below) SCREW 1 SIDE BRACKET SIDE BRACKET SIDE BRACKET SIDE BRACKET M33382 2.
Page 64 CHAPTER 7: OPTIONAL COMPONENTS Frame D [4] M10*P1.5 OR 13-5/16 (338) [4] Ø7/16 (Ø11) 25/64 (10) 11-7/32 (285) 19-15/16 (507) 29/64 (12) M33384 Fig. 5. Panel Cutout Diagram Frame D: Unit in in. (mm) 63-4528—04...
Page 65 CHAPTER 7: OPTIONAL COMPONENTS Frame E [4] M12*P1.75 OR [4] Ø33/64 (Ø13) 15-1/8 (384) 7/16 (11) 13-3/16 (335) 21-1/4 (540) 37/64 (15) M33385 Fig. 6. Panel Cutout Diagram Frame E: Unit in in. (mm) 63-4528—04...
Page 66 CHAPTER 7: OPTIONAL COMPONENTS Installation of Flange Mounting Kit Frame D & E 1. Remove 8 screws, then remove Fixture 2 5. Tighten 4 screws (as shown in the following figure). (as shown in the following figure). Screw torque: 24~26kg-cm (20.8~22.6Ib-in) FIXTURE 2 FIXTURE 2 M33387...
Page 67: Chapter 8: Installing The Option Cards
CHAPTER 8: INSTALLATION OF THE OPTION CARDS (ALL OPTIONAL) Select applicable option cards for your drive or contact Honeywell Technical Support for professional advice. To prevent drive damage during installation, please remove the digital keypad and the cover before wiring. Refer to the instructions below.
Page 68 CHAPTER 8: INSTALLATION OF THE OPTION CARDS Frame E: Screw Torque: 12~15Kg-cm [10.4~13lb-in.] As shown below, lift the cover then pull to remove it. M33260 63-4528—04...
Page 69 CHAPTER 8: INSTALLATION OF THE OPTION CARDS 1. RJ45 (Socket) for digital keypad HCRDKEYPAD • Please refer to CH10 Digital Keypad for more details on the keypad and optional RJ45 extension cable SLOT 3 2. Communication Expansion Cards (Slot 1) 3.
Page 70 CHAPTER 8: INSTALLATION OF THE OPTION CARDS Terminals Descriptions AC power Common for multi-function input terminal (Neutral) Refer to Pr. 02.26~ Pr. 02.31 in Chapter 11for multi-function input selection Input voltage: 100~130VAC I/O Expansion Card Input frequency: 57~63Hz (6 Digital Inputs) MI9~ MI14 Input impedance: 27Kohm Terminal response time:...
Page 71 IEEE 802.3, IEEE 802.3u Transmission cable Category 5e shielding 100M Transmission speed 10/100 Mbps Auto-Detect Network protocol ICMP, IP, TCP, UDP, DHCP, SMTP, MODBUS OVER TCP/IP, Honeywell Configuration Electrical specifications Power supply voltage 5VDC (provided by the VFD) Insulation voltage Power consumption 0.8W...
Page 72 M33574 Fig. 5 Communication parameter for VFD CORE to connect to an Ethernet Before VFD-CORE is linked to an Ethernet, set up the communication parameters shown in the table below. Then Ethernet master will be able to read/write the frequency characters and control characters from/into VFD-CORE after communication parameters are set.
Page 73 Default gateway 192.168.1.1 Remove Modbus TCP/IP communication card from VFD-CORE 1. Switch off the power supply of VFD CORE. 2. Remove the two screws (see Figure 6). 3. Twist opens the card clip and inserts the slot type screwdriver to the hollow to prize the PCB off the card clip (see Figure 7).
Page 74 CHAPTER 8: INSTALLATION OF THE OPTION CARDS M33576 M33575 Figure 7 Figure 6 M33577 Figure 8 Basic Registers Property Content Explanation number Model name Set up by the system; read only. The model code of MODBUS TCP/IP COMMUNICATION CARD=H’0203 Firmware Displaying the current firmware version in hex, e.g.
Page 75 CHAPTER 8: INSTALLATION OF THE OPTION CARDS LED Indicators & Troubleshooting LED Indicators Status Indication Action Power supply in normal status No action required POWER Green No power supply Check if the power supply is plugged. Network connection in normal status No action required LINK Green...
Page 76 CHAPTER 8: INSTALLATION OF THE OPTION CARDS PROFIBUS DP COMMUNICATION CARD Features 1. Supports PZD control data exchange. 2. Supports PKW polling VFD parameters. 3. Supports user diagnosis function. 4. Auto-detects baud rates; supports maximum 12Mbps. Product Introduction 1. NET indicator 2.
Page 77 CHAPTER 8: INSTALLATION OF THE OPTION CARDS Environment Specification ESD(IEC 61800-5-1,IEC 6100-4-2) EFT(IEC 61800-5-1,IEC 6100-4-4) Noise immunity Surge Teat(IEC 61800-5-1,IEC 6100-4-5) Conducted Susceptibility Test (IEC 61800-5-1,IEC 6100-4-6) Operation: -10°C ~ 50°C (Temperature), 90% (Humidity) Operation/storage Storage: -25°C ~ 70°C (Temperature), 95% (Humidity) Shock/vibration International standardIEC61131-2, IEC68-2-6 (TEST Fc) / IEC61131-2 &...
Page 78 VFD. DEVICENET COMMUNICATION CARD Features 1. Based on the high-speed communication interface of Honeywell HSSP protocol, able to conduct immediate control to the VFD. 2. Supports Group 2 only connection and polling I/O data exchange. 3. For I/O mapping, supports Max. 32 words of input and 32 words of output.
Page 79 Interface 50 PIN communication terminal Transmission method SPI communication 1. Communicating with VFD Terminal function 2. Transmitting power supply from VFD Communication protocol Honeywell HSSP protocol Electrical Specifications Power supply 5VDC (provided by VFD) Insulation voltage 500VDC Communication 0.85W Power consumption...
Page 80 DEVICENET COMMUNICATION CARD There are 3 LED indicators on DEVICENET COMMUNICATION CARD. POWER LED displays the status of power supply. MS LED and NS LED are dual-color LED, displaying the connection status of the communication and error messages. POWER LED LED status Indication Action...
Page 81 1 Port Transmission method IEEE 802.3, IEEE 802.3u Transmission cable Category 5e shielding 100M Transmission speed 10/100 Mbps Auto-Detect ICMP, IP, TCP, UDP, DHCP, HTTP, SMTP, MODBUS OVER TCP/IP, Ethernet/IP, Honeywell Network protocol Configuration Electrical Specifications Weight Insulation Voltage 500VDC Power Consumption 0.8W...
Page 82 ETHERNET/IP COMMUNICATION CARD Environment Specifications ESD (IEC 61800-5-1,IEC 61000-4-2) EFT (IEC 61800-5-1,IEC 61000-4-4) Noise immunity Surge Test (IEC 61800-5-1,IEC 61000-4-5) Conducted Susceptibility Test (IEC 61800-5-1,IEC 61000-4-6) Operation: -10°C ~ 50°C (temperature), 90% (humidity), pollution degree 2 Operation/storage Storage: -25°C ~ 70°C (temperature), 95% (humidity), non-condensing Vibration/shock immunity International standard: IEC 61800-5-1, IEC 60068-2-6/IEC 61800-5-1, IEC 60068-2-27 Installation...
Page 83 Frequency command from keypad frequency command Set up source of Operation command from communication 00-21 operation command card. Communication The decoding method for Honeywell VFD 09-30 decoding method (Honeywell AMD). 09-75 IP configuration Static IP(0) / Dynamic IP 09-76 IP address-1 IP address 192.168.1.5...
Page 84 ETHERNET/IP COMMUNICATION CARD M33576 M33575 [Figure 6] [Figure 7] M33577 [Figure 8] 63-4528—04...
Page 85 ETHERNET/IP COMMUNICATION CARD LED Indicators & Troubleshooting There are 2 LED indicators on ETHERNET/IP COMMUNICATION CARD. The POWER LED displays the status of power supply, and the LINK LED displays the connection status of the communication. LED Indicators Status Indication Action Power supply in normal status No action required.
Page 86 ETHERNET/IP COMMUNICATION CARD 63-4528—04...
Page 87: Chapter 9: Specifications
CHAPTER 9: SPECIFICATIONS Table 1. 230V Series Frame size 1hp 2hp 3hp 5hp 7.5hp 10hp 15hp 20hp 25hp 30hp 40hp 50hp 60hp 75hp 100hp 125hp Model HCRDAxxxxx1000T Rated Output Capacity (kVA) Rated Output Current (A) Applicable Motor Output 0.75 1.5 2.2 3.7 18.5 Normal...
Page 88 CHAPTER 9: SPECIFICATIONS Table 2. 460V Series Frame Models HCRDCxxxxx1000T 5hp 7.5hp 10hp 15hp 20hp 25hp 30hp 40hp 50hp 60hp 75hp 100hp 125hp Rated Output Capacity (kVA) 11.2 Rated Output Current (A) 22.5 Applicable Motor Output (kW) 0.75 18.5 Normal Applicable Motor “HVAC”...
Page 89 CHAPTER 9: SPECIFICATIONS Table 3. General Specifications Control Method 1: V/F (V/F control); 2: SVC (Sensorless Vector Control) Starting Torque Reach up to 150% or above at 0.5Hz. V/F Curve 4 point adjustable V/F curve and square curve Speed Response Ability Torque Limit Heavy Duty: Max.170% torque current...
Page 90 CHAPTER 9: SPECIFICATIONS Table 4. Environment for Operation, Storage and Transportation NOTE: DO NOT expose the VFD to an improper environment, such as dust, direct sunlight, corrosive/inflammable gases, humidity, liquid and vibration environment. The salt in the air must be less than 0.01mg/cm every year.
Page 91: Chapter 10: Digital Keypad
CHAPTER 10: DIGITAL KEYPAD HCRDKEYPAD Communication Interface RJ-45 (socket)、RS-485 interface; CORE Installation Method Embedded type and can be put flat on the surface of the control box. The front cover is water proof. Charge the digital keypad for 6 minutes before you use it to program the VFD. COMM MENU ENTER...
Page 92 AUTO LED: AUTO LED is on (AUTO mode); AUTO LED is off (HAND mode). AUTO Startup in Digital Keypad 1. The default Start-up page is Honeywell Logo, displayed for 3 seconds 2. Selection Screen. Choose how to interact with the VFD. —...
Page 93 Table 3. Honeywell Commissioning Start-Up Wizard Screen Screen Screen Description Screen options Verbiage Boot Screen Honeywell displayed for 3 seconds Selection Choose how to interact with the VFD: F4: Initials the START UP WIZARD Screen Recommendation: Press function key F4 to start...
Page 94: Menu Structure
DOWN arrows are used to adjust settings. ENTER must be pressed for changes to be Displ Setup saved. 1:Contrast 2:Back-Light 3:Text Color Advanced Parameters Full Parameter list setup. Refer to the full parameters in Chapter 12 or at http://www.customer.honeywell.com Splash Screen Refer to the full parameters in Chapter 12 63-4528—04...
Page 95 Oc at accel Comm. Error 1 1. Press ENTER and start RESET. If still no response, please contact Honeywell Technical Support or return to the factory. To view the fault DC BUS voltage, output current and output voltage, press “MENU”à“Fault Record”.
Page 96 CHAPTER 10: DIGITAL KEYPAD Table 5. Definition of Communication Address 220Ch b15~b0 ACI in percentage (2.) 220Dh b15~b0 AUI in percentage (3.) 220Eh b15~b0 Heat Sink temperature (t.) 220Fh b15~b0 IBGT temperature (T) 2210h b15~b0 DI ON/OFF status ( i) 2211h b15~b0 DO ON/OFF status (o)
Page 97: Chapter 11: Summaries Of Parameter Settings
CHAPTER 11: SUMMARIES OF PARAMETER SETTINGS System Parameters NOTE: IM: Induction Motor; PM: Permanent Magnet Motor Table 1. System Parameters Factory Parameter Function Setting Setting 4: 230V, 1HP (0.75kW) 5: 460 V, 1HP (0.75kW) 6: 230V, 2HP (1.5kW) 7: 460 V, 2HP (1.5kW) 8: 230V, 3HP (2.2kW) 9: 460 V, 3HP (2.2kW) 10: 230V, 5HP (3.7kW)
Page 98 CHAPTER 11: SUMMARIES OF PARAMETER SETTINGS Factory Parameter Function Setting Setting 0: No function 1: Read only 6: Reset PLC (including CANopen Master Index) 7: Reset CANopen Index (Slave) 00-02 Parameter Reset 9: All parameters are reset to factory settings(base frequency is 50Hz) 10: All parameters are reset to factory settings (base frequency is 60Hz)
Page 99 CHAPTER 11: SUMMARIES OF PARAMETER SETTINGS Factory Parameter Function Setting Setting Normal duty: 1~20hp 230V Heavy duty: 0.5~15HP 2~15kHz Normal duty: 1~25hp 460V Heavy duty: 0.5~20HP Normal duty: 25~60hp 230V Heavy duty: 20~50hp 00-12 Carrier Frequency (KHz) 2~10kHz Normal duty: 30~100hp 460V Heavy duty:...
Page 100 CHAPTER 11: SUMMARIES OF PARAMETER SETTINGS Factory Parameter Function Setting Setting Read 00-21 User Defined Value Read Only Only 0: Standard HOA 1: LOC/REM not maintain 00-22 Local / Remote Selection 2: REM maintain 3: LOC maintain 4: LOC/REM maintain 0: Digital keypad 1: RS-485 serial communication Source of the Master...
Page 101 CHAPTER 11: SUMMARIES OF PARAMETER SETTINGS Basic Parameter Table 2. Basic Parameter Factory Parameter Explanation Settings Setting 50.00~600.00Hz 01-00 Max. Operating Frequency (Hz) 60.00 0.00~600.00Hz 01-01 Motor1: Max Output Frequency(Hz) 60.00 230V: 0.0V~255.0V 230.0 01-02 Motor1: Max Output Voltage (V) 460V: 0.0V~510.0V 460.0 0.00~600.00Hz...
Page 102 CHAPTER 11: SUMMARIES OF PARAMETER SETTINGS Table 2. Basic Parameter Factory Parameter Explanation Settings Setting Pr.01-37=0: 0.00~25.00 second 0.20 01-25 S-curve Time 2 Pr.01-37=1: 0.0~250.0 second Pr.01-37=0: 0.00~25.00 second 0.20 01-26 S-curve Time 3 Pr.01-37=1: 0.0~250.0 second Pr.01-37=0: 0.00~25.00 second 0.20 01-27 S-curve Time 4...
Page 103 CHAPTER 11: SUMMARIES OF PARAMETER SETTINGS Factory Parameter Explanation Settings Setting 0: No function 02-01 Multi-function Input Command 1 (MI1) 1: Multi-step speed command 1 02-02 Multi-function Input Command 2 (MI2) 2: Multi-step speed command 2 02-03 Multi-function Input Command 3 (MI3) 3: Multi-step speed command 3 02-04 Multi-function Input Command 4 (MI4)
Page 104 CHAPTER 11: SUMMARIES OF PARAMETER SETTINGS Factory Parameter Explanation Settings Setting 02-11 Multi-function Input Response Time 0.005 0.000~30.000 seconds 02-12 Multi-function Input Mode Selection 0~65535, 0: N.O., 1: N.C., error 02-13 RLY1: Multi Output Terminal 0: No function 02-14 RLY2: Multi Output Terminal 1: Operation Indication 02-15 RLY3: Multi Output Terminal...
Page 105 CHAPTER 11: SUMMARIES OF PARAMETER SETTINGS Factory Parameter Explanation Settings Setting Preliminary counting value attained 0~65500 02-18 (not return to 0) 02-19 Digital Output Gain (DFM) 1~166 0.00~600.00Hz 60.00/ 02-20 Desired Frequency Attained 1 50.00 The Width of the Desired Frequency 0.00~600.00Hz 02-21 2.00...
Page 106 CHAPTER 11: SUMMARIES OF PARAMETER SETTINGS Analog Input/Output Parameter Table 4. Analog Input/Output Parameter Factory Parameter Explanation Settings Setting 03-00 Analog Input 1 (AVI1) 03-01 Analog Input 2(ACI) 0: No function 03-02 Analog Input 3 (AVI2) 1: Frequency command 4: PID target value 03-00:1 5: PID feedback signal 03-01:0...
Page 107 CHAPTER 11: SUMMARIES OF PARAMETER SETTINGS Table 4. Analog Input/Output Parameter Factory Parameter Explanation Settings Setting 1: Frequency command (Hz) 2: Motor speed (Hz) 3: Output current (rms) 4: Output voltage 5: DC Bus voltage 6: Power factor 03-20 Multi-function Output 2 (AFM2) 7: Power 9: AVI1 % 10: ACI %...
Page 108 CHAPTER 11: SUMMARIES OF PARAMETER SETTINGS Table 4. Analog Input/Output Parameter Factory Parameter Explanation Settings Setting 03-40 ACI Point 1- Hz 0.00 ~ 600.00Hz 20.00 03-41 ACI Point 2 – V/mA 0.00 ~ 10.00 / 0.00~20.00 10.00/20.00 03-42 ACI Point2 - Hz 0.00 ~ 600.00 Hz 60.00 03-43...
Page 109 CHAPTER 11: SUMMARIES OF PARAMETER SETTINGS Motor Parameters Table 6. Motor Parameters Factory Parameter Explanation Settings Setting 0: No function 1: Measure induction motor in dynamic status (motor spinning) (Rs, Rr, Lm, Lx, no-load current) 05-00 Motor Auto Tuning 2: Measure induction motor in static status (motor not spinning) 0~10 Full-Load current of...
Page 110 CHAPTER 11: SUMMARIES OF PARAMETER SETTINGS Protection Parameters Table 7. Protection Parameters Factory Parameter Explanation Settings Setting 230V: 160.0~220.0Vdc 06-00 Low Voltage Level 460V: 320.0~440.0Vdc Over-voltage Stall 230V: 350.0~450.0Vdc 380.0 06-01 Prevention 460V: 700.0~900.0Vdc 760.0 Heavy duty: Over-current Stall Heavy duty: 0~160%(100%: drive’s rated current); 120;...
Page 111 CHAPTER 11: SUMMARIES OF PARAMETER SETTINGS Table 7. Protection Parameters Factory Parameter Explanation Settings Setting Heat Sink Over-heat 0.0~110.0 06-14 85.0 (OH1) Warning Stall Prevention Limit 0~100% (Parameter06-02?Parameter06-03) 06-15 Level 0: No fault record 06-16 Current Error Record 1: Over-current during acceleration (ocA) Second Most Recent Error 2: Over-current during deceleration (ocd) 06-17...
Page 112 CHAPTER 11: SUMMARIES OF PARAMETER SETTINGS Table 7. Protection Parameters Factory Parameter Explanation Settings Setting 06-25 Fault Output Option 4 0~65535(refer to bit table for fault code) 0: Warn and keep operation 1: Warn and ramp to stop 06-26 PTC Detection Selection 2: Warn and coast to stop 3: No warning 06-27...
Page 113 CHAPTER 11: SUMMARIES OF PARAMETER SETTINGS Table 7. Protection Parameters Factory Parameter Explanation Settings Setting 0: Constant rated current and limit carrier wave by loaded current and temperature 1: Constant carrier frequency and limit loaded current by 06-46 Derating Protection setting carrier wave 2: Constant rated current(same as setting 0), but current limit is closed...
Page 114 CHAPTER 11: SUMMARIES OF PARAMETER SETTINGS Table 7. Protection Parameters Factory Parameter Explanation Settings Setting Bypass Fire Mode 0: Disable Bypass 06-66 enabled 1: Enable Bypass Delayed Time when 06-67 0.0 to 6550.0 sec Bypass Fire Mode Auto reset counter of Fire 06-68 0~10 Mode...
Page 115 CHAPTER 11: SUMMARIES OF PARAMETER SETTINGS Table 8. Special Parameters Factory Parameter Explanation Settings Setting 0: Disable 1: 1st decel. time Deceleration Time at 2: 2nd decel. time Momentary Power Down ( dEb 07-12 3: 3rd decel. time function: Deceleration Energy 4: 4th decel.
Page 116 CHAPTER 11: SUMMARIES OF PARAMETER SETTINGS High-function PID Parameters Table 9. High-function PID Parameters Factory Parameter Explanation Settings Setting 0: No function 1: Negative PID feedback: input from external terminal AVI1 08-00 Input Terminal for PID feedback (Pr.03-00) 4: Positive PID feedback from external terminal AVI1 (Pr.03-00) 08-01 Proportional Gain (P) 0.0~500.0%...
Page 117 CHAPTER 11: SUMMARIES OF PARAMETER SETTINGS Communication Parameters Table 10. Communication Parameters Factory Parameter Explanation Settings Setting COM1 Communication 1~254 09-00 Address 09-01 Modbus Baudrate 4.8~115.2Kbps 0: Warn and continue operation 1: Warn and ramp to stop Modbus Transmission Fault 09-02 Treatment 2: Warn and coast to stop...
Page 118 3: CANopen SDO Time out bit 4: CANopen SDO buffer overflow bit 5: Can Bus Off bit 6: Error protocol of CANopen CANopen Decoding 0: Communication definition of VFD CORE series 09-30 Standard 1: CANopen DS402 Standard 0: Node Reset State...
Page 119 CHAPTER 11: SUMMARIES OF PARAMETER SETTINGS Table 10. Communication Parameters Factory Parameter Explanation Settings Setting 09-41 BACnet Polling Address 0~127 09-42 BACnet Password 0~65535 0: No communication card 1: DeviceNet Slave 2: Profibus-DP Slave Identification of 09-43 3: CANopen Slave Communication Card 4: Modbus-TCP Slave 5: EtherNet/IP Slave...
Page 120 CHAPTER 11: SUMMARIES OF PARAMETER SETTINGS Table 10. Communication Parameters Factory Parameter Explanation Settings Setting Address Mask 2 of the 0~255 09-56 Communication Card Address Mask 3 of the 0~255 09-57 Communication Card Address Mask 4 of the 0~255 09-58 Communication Card Gateway Address 1 of the 0~255...
Page 121 CHAPTER 11: SUMMARIES OF PARAMETER SETTINGS PUMP Parameters Table 11. Pump parameters Factory Parameter Explanation Settings Setting 0: No operation 1: Fixed Time Circulation (by time) 2: Fixed quantity circulation (by PID) 10-00 Circulative Control 3: Fixed quantity control 4: Fixed Time Circulation+ Fixed quantity circulation 5: Fixed Time Circulation+ Fixed quantity control Number of motors to be 10-01...
Page 122 CHAPTER 11: SUMMARIES OF PARAMETER SETTINGS 63-4528—04...
Page 123: Chapter 12: Description Of Parameter Settings
CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS Drive Parameters ~ The parameter can be set during operation. 00 - 00 ID Code of the VFD Factory Setting: #.# Settings Read Only 00 - 01 Display VFD Rated Current Factory Setting: #.# Settings Read Only •...
Page 124: Parameter Reset
CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 00 - 02 Parameter Reset Factory Setting: 0 Settings 0: No Function 1: Write protection for parameters 6: Reset PLC (including CANopen Master Index) 7: Reset CANopen Index (Slave) 8: keypad lock 9: All parameters are reset to factory settings (base frequency is 50Hz) •...
Page 125: Software Version
CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 16: The status of digital input (ON/OFF) refer to Pr.02-18 (i) (Refer to Note 3) 17: Display digital output status ON/OFF (Pr.02-15) (o) (refer to NOTE 4) 18: Display the multi-step speed that is executing (S) 19: The corresponding CPU pin status of digital input (d) (refer to NOTE 3) 20: The corresponding CPU pin status of digital output (0.) (refer to NOTE 4) 25: Overload counting (0.00~100.00%) (h.)
Page 126 • Once you decode the parameter protection number at Parameter 00-07 and set the parameter to 0, the password protection will be canceled. There will not be password protection when you re-start the VFD CORE. • Password setting is permanently effective. If VFD need to modify any parameter, decode the parameter protection at Parameter 00-07.
Page 127 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS DECODE FLOW CHART 00-08 PASSWORD SET 00-07 PASSWORD INPUT SHUT DOWN THE DRIVE PR.00-08 AND RE-APPLY POWER RE-APPLY POWER (PASSWORD IS STILL VALID) M33606 00 - 09 Display Advanced Parameters Factory Setting: 0 Settings Bit 0: Group 0 Bit 1: Group 1 Bit 2: Group 2...
Page 128 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS Fcmd PR.00-14 ACCEL/DECEL TIME DC BUS VOLTAGE DC BUS VOLTAGE PROTECTION DETECT CURRENT DETECTION IGBT 07-22 TABLE 01-00 01-00, 01-01 UPPER LIMIT F:01-10 01-01 01-02, 01-03 LOWER LIMIT F: 01-11 01-02 01-04, 01-05 05-01 01-06, 01-07 05-02 01-08...
Page 129 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 230V series Models 1-20HP [0.75-15kW] 25-60HP [18.5-45kW] 75-125HP [55-90kW] Settings 02~15kHz 02~10kHz 02~09kHz Normal Duty Factory Setting 8kHz 6kHz 4kHz Heavy Duty Factory Setting 8 kHz 6 kHz 4 kHz 460V series Models 1-25HP [0.75-18.5kW] 30-100HP [22-75kW] 125-536HP [90-400kW] Settings...
Page 130 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 2: External analog input (Pr.03-00) 3: External UP/DOWN terminal 6: CANopen communication card 8: Communication card (no CANopen card) • It is used to set the source of the master frequency in AUTO mode. •...
Page 131 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 00 - 17 Motor Operating Direction Control Factory Setting: 0 Settings 0: Enable forward/ reverse 1: Disable reverse 2: Disable forward • This parameter enables the VFDs to run in the forward/reverse Direction. It may be used to prevent a motor from running in a direction that would consequently injure the user or damage the equipment.
Page 132 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 00 - 21 User Defined Value Factory Setting: Read Only Settings Read Only • Pr.00-21 will show user defined value when Pr.00-20 is not set to 0. 00 - 22 Local/Remote Selection Factory Setting: 0 Settings 0: Standard HOA 1: LOC/REM not maintain...
Page 133 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 00 - 25 Enable Digital Keypad STOP Function Factory Setting: 0 Settings 0: STOP key disable 1: STOP key enable 00 -26 Display Filter Time (Current) Factory Setting: 0.100 Settings 0.001~65.535 • Set this parameter to minimize the current fluctuation displayed by digital keypad. 00 - 27 Display Filter Time on the Keypad Factory Setting: 0.100...
Page 134 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 01 Basic Parameter ~ The parameter can be set during operation. 01 - 00 Maximum Output Frequency Factory Setting: 60.00/50.00 Settings 50.00~600.00Hz • This parameter determines the VFD’s Maximum Output Frequency. All the VFD frequency command sources (analog inputs 0 to +10V, 4 to 20mA, 0 to 20mAand ±10V) are scaled to correspond to the output frequency range.
Page 135 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 01 - 08 Min. Output Voltage of Motor 1 Factory Setting: 0.0/0.0 Settings 230V series 0.0~240.0V 460V series 0.0~480.0V 01 - 09 Start-Up Frequency Factory Setting: 0.50 Settings 0.0~600.00Hz • When start frequency is higher than the min. out put frequency, drives’ output will be from start frequency to the setting frequency.
Page 136 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 01 - 10 Output Frequency Upper Limit Factory Setting: 600.00 Settings 0.00~600.00Hz 01 - 11 Output Frequency Lower Limit Factory Setting: 0.00 Settings 0.00~600.00Hz • The upper/lower output frequency setting is used to limit the actual output frequency. If the frequency setting is higher than the upper limit, it will run with the upper limit frequency.
Page 137 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 01 - 18 Accel. Time 4 01 - 19 Decel. Time 4 01 - 20 JOG Acceleration Time 01 - 21 JOG Deceleration Time Factory Setting: Frame A, B,C: 30.00; Frame D,E: 60.00 Settings Parameters 01-37=0?0.00~600.00 seconds Parameters 01-37=1?0.0~6000.0 seconds •...
Page 138 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 01 - 23 Frequency of 1st Acceleration / Deceleration & Frequency of 4 Acceleration / Deceleration. Factory Setting: 0.00 Settings 0.00~600.00Hz • The transition from acceleration/deceleration time 1 to acceleration/deceleration time 4, may also be enabled by the external terminals.
Page 139 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 01 - 28 Upper limit of Frequency 1 setting not allowed 01 - 29 Lower limit of Frequency 1 setting not allowed 01 - 30 Upper limit of Frequency 2 setting not allowed 01 - 31 Lower limit of Frequency 2 setting not allowed 01 - 32 Upper limit of Frequency 3 setting not allowed...
Page 140 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 01 – 35 V/F Curve Selection Factory Setting: 2 Settings 0: V/F curve determined by group 01 1: 1.5 power curve 2: Square curve • When setting to 0, refer to Pr.01-01~01-08 for motor 1 V/f curve. For motor 2, refer to Pr.01-35~01-42. •...
Page 141 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS • Setting 4 Stall prevention by auto accel./decel. (limited by 01-12 to 01-21): if the acceleration/deceleration is in a reasonable range, it will accelerate/decelerate in accordance with the setting of Pr.01-12~01-19. If the accel./decel. time is too short, the actual accel./decel.
Page 142 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 02 Digital Input/Output Parameter ~ The parameter can be set during operation. 02 - 00 2-wire/3-wire Operation Control Factory Setting: 1 Settings 0: 2 wire mode 1 1: 2 wire mode 2 2: 3 wire mode •...
Page 143 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 02 - 09 UP/DOWN Key Mode Factory Setting: 0 Settings 0: UP/DOWN by the accel./decal. Time 1: UP/DOWN constant speed (by parameter 02-10) 02 - 10 The Acceleration/Deceleration Speed of the UP/DOWN Key with Constant Speed Factory Setting: 0.01 Settings...
Page 144 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS • It is for digital input terminal signal delay and confirmation. The delay time is confirmation time to prevent some uncertain interference that would cause error in the input of the digital terminals. Under this condition, confirmation for this parameter would improve effectively, but the response time will be somewhat delayed.
Page 145 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 02 - 18 Preliminary count value attained (not return to 0) Factory Setting: 0 Settings 0~65500 • When the counter value counts from 1 and reaches this value, the corresponding multi-function output terminal will be activated, provided one of Pr.
Page 146 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS • Once output frequency reaches desired frequency and the corresponding multi-function output terminal is set to 3 or 4 (Pr.02- 13, 02-14, 02-34, and 02-35), this multi-function output terminal will be ON. F CMD 60Hz 42Hz 02-22 40Hz 40Hz...
Page 147 23: Input the counter value (MI6) 24: FWD JOG command 25: REV JOG command 26: Reserved 27: ASR1/2 (not valid for Honeywell VFD CORE) 28: Emergency stop (EF1) 29: Signal confirmation for Y-connection 30: Signal confirmation for D-connection 38: Disable write EEPROM function...
Page 148 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS Table of Functions [For Normally Open (N.O.) Contacts. ON means contact is CLOSED; OFF means contact is OPEN.] Table 1. Table of Functions Settings Functions Descriptions No Function Multi-step speed command 1 / Multi-step position command 1 Multi-step speed command 2 / 15-step speeds or 15-step positions could be conducted through the digital status of Multi-step position command 2...
Page 149 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS Table 1. Table of Functions (Continued) External fault input terminal. It decelerates by Pr.07-19 setting (If there is any EF Input (EF: External Fault) External Fault, it will be saved in an error log) When this contact is ON, output of the drive will be cut off immediately, and the motor External B.B.
Page 150 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS Table 1. Table of Functions (Continued) When the contact is ON, the drive will execute emergency stop and display EF1 on the keypad. The motor stays in the free run until the error is cleared. (terminal’s status is back to normal).
Page 151 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS Table 1. Table of Functions (Continued) When this function is triggered under CANopen control, the drive will change its Triggered CANopen quick stop status to quick stop. UVW magnetic contactor ON/ To receive confirmation signals while there is UVW magnetic contactor during output. Confirmation signal of released When a motor has a mechanical brake, this function is to confirm a brake has been brake...
Page 152 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 02 - 30 Brake Delay Time Factory Setting: 0.000 Settings 0.000~65.000 seconds • When the VFD runs after Pr.02-30 delay time, the corresponding multi-function output terminal (12: mechanical brake release) will be ON. It is recommended to use this function with DC brake. FREQUENCY COMMAND 07- 02...
Page 153 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 02 - 31 Output Current Level Setting for Multi-function Output Terminals Factory Setting: 0 Settings 0~100% • When output current is larger or equal to Pr.02-31, it will activate multi-function output terminal (Pr.02-13, 02-14, 02-16, and 02-17 is set to 27).
Page 154 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 02 - 36 Expansion Card Output Terminal (MO3) 02 - 37 Expansion Card Output Terminal (MO4) 02 - 38 Expansion Card Output Terminal (MO5) 02 - 39 Output terminal of the I/O extension card (MO6) 02 - 40 Output terminal of the I/O extension card (MO7) 02 - 41...
Page 155 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 22: Over-current stall prevention warning 23: Over-voltage stall prevention warning 24: Operation mode indication 25: Forward command 26: Reverse command 27: Output when current >= Pr.02-31 (>= 02-31) 28: Output when current ≤Pr.02-31 (≤ 02-31) 29: Output when frequency >= Pr.02-32 (>= 02-32) 30: Output when frequency ≤...
Page 156 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS • The optional card I/O Extension Card offers 2 output terminals and can be used with Pr.02-34~02-35. • The optional card Relay Extension Card offers 6 output terminals and can be used with Pr.02-34~02-39 •...
Page 157 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS Output when Frequency ≤ Pr.02- Active when frequency is ≤ Pr.02-32. Y-connection for the Motor Coil Active when PR.05-24 is less than Pr.05-23 and time is more than Pr.05-25. D-connection for the Motor Coil Active when PR.05-24 is higher than Pr.05-23 and time is more than Pr.05-25. Zero Speed (actual output Active when the actual output frequency is 0.
Page 158 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS OUTPUT FREQUENCY > < FREQ. COMMAND 02 32 AND FREQ. COMMAND 02 32 AND > < OUTPUT CURRENT 02 31 OUTPUT CURRENT 02 31 MULTI FUNCTION OUTPUT MO 42 (ACTIVE WHEN > FCOM 02 32, >...
Page 159 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 02 - 47 Display the Status of Multi-function Input Terminal Factory Setting: Read Only WEIGHTS 15 14 13 12 11 10 9 MI 1 MI 2 MI 3 MI 4 MI 5 MI 6 MI 7 MI 8 MI 10...
Page 160 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 02 - 48 Status of Multi-function Output Terminal Factory Setting: Read Only • For Example: If Pr.02-48 displays 000Bh (Hex), i.e. the value is 11, and 1011 (binary). It means RY1, RY2 and MO1 are ON. WEIGHTS 15 14 13 12 11 10...
Page 161 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS • For Example: When Pr.02-49 displays 0034h (hex) and switching to 110100 (binary), it means MI1, MI3 and MI4 are used by NOT USED BY PLC WEIGHTS USED BY PLC MI 1 MI 2 MI 3 DISPLAYS MI 4...
Page 162 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 02 - 51 Display the Frequency Command Memory of External Terminal Factory Setting: Read Only Settings Read Only • When the source of frequency command comes from the external terminal, if Lv or Fault occurs at this time, the frequency command of the external terminal will be saved in this parameter.
Page 163 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 03 Analog Input/Output Parameter ~ The parameter can be set during operation 03 - 00 Analog Input 1 (AVI1) Factory Setting: 1 03 - 01 Analog Input 2(ACI) Factory Setting: 0 03 - 02 Analog Input 3 (AVI2) Factory Setting: 0 Settings...
Page 164 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 03 - 04 Analog Input Bias 1 (ACI) Factory Setting: 0 Settings -100.0~100.0% • It is used to set the corresponding ACI voltage of the external analog input 0. 03 - 05 AVI2 Analog Positive Input Bias Factory Setting: 0 Settings -100.0~100.0%...
Page 165 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS Repartir 03 - 09 Analog Input Gain 1 (AVI1) 03 - 10 Analog Input Gain 2 (ACI) 03 - 11 Analog Positive Input Gain 3 (AVI2) 03 - 12 Analog Input Filter Time (AVI1) 03 - 13 Analog Input Filter Time (ACI) 03 - 14...
Page 166 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 03 - 16 Loss of the ACI Signal Factory Setting: 0 Settings 0: Disable 1: Continue operation at the last frequency 2: Decelerate to stop 3: Top immediately and display ACE • This parameter determines the behAVI1or when ACI is lost. •...
Page 167 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 03 - 21 Gain for Analog Output 2 (AFM2) Factory Setting: 100.0 Settings 0~500.0% • It is used to adjust the analog voltage level (Pr.03-17) that terminal AFM outputs. • This parameter is set the corresponding voltage of the analog output 0. 03 - 22 Analog Output 2 Value in REV Direction (AFM2) Factory Setting: 0...
Page 168 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS Settings 0: 0-10V 1: 0-20mA 2: 4-20mA 03 - 26 ACI Selection Factory Setting: 0 Settings 0: 4-20mA 1: 0-10V 2: 0-20mA • When changing the input mode, please check if the switch of external terminal (SW3, SW4) corresponds to the setting of Pr.03-25~03-26.
Page 169 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 03-33 AVI1 Point1 – V/mA Factory Setting: 0.00 Setting 0.00 ~ 10.00 / 0.00 ~ 20.00 03-34 AVI1 Point 1- Hz Factory Setting: 20.00 Setting 0.00 ~ 600.00Hz 03-35 AVI1 Point 2- V/mA Factory Setting: 10.00/20.00 Setting 0.00 ~ 10.00 / 0.00 ~ 20.00 03-36...
Page 170 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 03-42 ACI Point2 - Hz Factory Setting: 60.00 Setting 0.00 ~ 600.00Hz 03-43 ACI Point 3 – V/mA Factory Setting: 10.00/20.00 Setting 0.00 ~ 10.00 / 0.00 ~ 20.00 03-44 ACI Point3 - percent Factory Setting: 60.00 Setting 0.00 ~ 600.00Hz...
Page 171 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 04 Multi-Step Speed Parameters The parameter can be set during operation Step Speed Frequency Factory Setting 04 - 00 1st Step Speed Frequency 30.00 04 - 01 2nd Step Speed Frequency 40.00 04 - 02 3rd Step Speed Frequency 04 - 03 4th Step Speed Frequency...
Page 172 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 04 - 07 FREQUENCY 04 - 06 04 - 08 04 - 05 04 - 09 04 - 04 04 - 10 04 - 03 04 - 11 04 - 02 04 - 12 JOG FREQ.
Page 173 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 05 Motor Parameters The parameter can be set during operation 05 - 00 Motor Auto Tuning Factory Setting: 0 Settings 0: No function 1: Measure induction motor in dynamic status (motor spinning) 2: Measure induction motor in static status (motor not spinning) Induction Motor •...
Page 174 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 05 - 02 Rated Power of Induction Motor 1(kW) Factory Setting: 0 Settings 0~655.35 kW • It is used to set rated power of the motor 1. The factory setting is the power of the drive 05 - 03 Rated Speed of Induction Motor 1 (rpm) Factory Setting:...
Page 175 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 06 Protection Parameters The parameter can be set during operation 06 - 00 Low Voltage Level Factory Setting: 180.0/360.0 Settings 230V models: 160.0~220.0V 460V models: 320.0~440.0V • It is used to set the Lv level. When the drive is in the low voltage, it will stop output and free to stop. INPUT VOLTAGE 30V (60V) PR.06-00...
Page 176 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS HIGH-VOLTAGE AT DC SIDE OVER-VOLTAGE DETECTION LEVEL TIME OUTPUT FREQUENCY FREQUENCY HELD DECELERATION CHARACTERISTIC WHEN OVER-VOLTAGE STALL PREVENTION ENABLED TIME PREVIOUS DECELERATION TIME REQUIRED TIME FOR DECELERATION TO 0 Hz WHEN OVER-VOLTAGE STALL PREVENTION IS ENABLED. M33666 06 - 02 Over-current Stall Prevention during Acceleration...
Page 177 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS OUTPUT SETTING CURRENT FREQUENCY 06-02 OVER- CURRENT DETECTION LEVEL OUTPUT FREQUENCY OVER-CURRENT STALL PREVENTION DURING ACCELERATION, FREQUENCY HELD TIME ORIGINAL SETTING OF ACCELERATION TIME ACTUAL ACCELERATION TIME WHEN OVER- CURRENT STALL PREVENTION IS ENABLED M33667 06 - 03 Over-current Stall Prevention during Operation...
Page 178 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 06 - 04 Accel./Decel. Time Selection of Stall Prevention at Constant Speed Factory Setting: 0 Settings 0: by current accel/decel time 1: by the 1st accel/decel time 2: by the 2nd accel/decel time 3: by the 3rd accel/decel time 4: by the 4th accel/decel time 5: by auto accel/decel •...
Page 179 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS • Over torque detection is determine by the following method: if the output current exceeds the over-torque detection level (Pr.06-06, factory setting: 150%) and also exceeds Pr.06-07 Over-Torque Detection Time, the fault code “ot1/ot2” will appear. If a Multi-Functional Output Terminal is to over-torque detection (setting 7 or 8), the output is on.
Page 180 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 06 - 14 Heat Sink Over-heat (OH) Warning Factory Setting: 85.0 Settings 0.0~110.0 06 - 15 Stall Prevention Limit Level Factory Setting: 50 Settings 0~100% (Refer to Pr.06-02 and 06-03) • When operation frequency is larger than Pr.01-01 For example: Pr06-02=150%, Pr.
Page 181 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 18: tH1o (TH1 open: IGBT over-heat protection error) 19: tH2o (TH2 open: capacitance over-heat protection error) 20: Reserved 21: Drive over-load (oL) 22: Electronics thermal relay 1 (EoL1) 23: Electronics thermal relay 2 (EoL2) 24: Motor PTC overheat (oH3) (PTC) 25: Reserved 26: Over-torque 1 (ot1)
Page 182 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 54: Communication error (CE1) 55: Communication error (CE2) 56: Communication error (CE3) 57: Communication error (CE4) 58: Communication Time-out (CE10) 59: PU Time-out (CP10) 60: Brake transistor error (bF) 61: Y-connection/?-connection switch error (ydc) 62: Decel.
Page 183 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 06 - 22 Fault Output Option 1 06 - 23 Fault Output Option 2 06 - 24 Fault Output Option 3 06 - 25 Fault Output Option 4 Factory Setting: 0 Settings 0 to 65535 sec (refer to bit table for fault code) •...
Page 184 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 31: Memory read-out error (cF2) 32: Reserved 33: U-phase current detection error (cd1) 34: V-phase current detection error (cd2) 35: W-phase current detection error (cd3) 36: Clamp current detection error (Hd0) 37: Over-current detection error (Hd1) 38: Over-voltage detection error (Hd2) 39: occ IGBT short circuit detection error (Hd3) 40: Auto tuning error (AUE)
Page 185 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 85~100: Reserved 101: CGdE CANopen software disconnect1 102: CHbE CANopen software disconnect2 103: CSYE CANopen synchronous error 104: CbFE CANopen hardware disconnect 105: CIdE CANopen index setting error 106: CAdE CANopen slave station number setting error 107: CFrE CANopen index setting exceed limit 06 - 26 PTC (Positive Temperature Coefficient) Detection Selection...
Page 186 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS • When malfunction occurs, user can check the current DC voltage. If it happens again, it will overwrite the previous record. 06 - 32 Output Current at Malfunction Factory Setting: Read Only Settings 0.00~655.35Amp •...
Page 187 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 06 - 39 Treatment for Output Phase Loss Detection (OPHL) Factory Setting: 2 Settings 0: Warn and keep operating 1: Warn and ramp to stop 2: Warn and coast to stop 3: No warning •...
Page 188 VFD CORE 1 HP - 25 HP, 460 VOLTAGE VFD CORE 30 HP - 100 HP, 460 VOLTAGE VFD CORE 30 HP - 100 HP , 460 VOLTAGE VFD CORE 125 HP, 460 VOLTAGE VFD CORE 125 HP, 460 VOLTAGE...
Page 189 (30 : UL TYPE 1 OR OPEN TYPE_SIZE BY SIZE) 230V 230V VFD CORE 1 HP - 20 HP, 208/230 VOLTAGE VFD CORE 1 HP - 20 HP, 208/230 VOLTAGE VFD CORE 25 HP - 60 HP, 208/230 VOLTAGE VFD CORE 25 HP - 60 HP, 208/230 VOLTAGE...
Page 190 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS Table 3. Air Flow Requirements Air flow rate for cooling Power Dissipation Power Dissipation (Watts) Flow Rate (cfm) Flow Rate (m /hr) Frame Loss External Model 230Vac Size External Internal Total External Internal Total (Heat sink) Internal Total...
Page 191 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 06 – 47 PT100 Detection Level 1 Factory Setting: 5.000 Settings 0.00~10.00V 06 - 48 PT100 Detection Level 2 Factory Setting: 7.000 Settings 0.00~10.00V 06 – 49 PT100 Level 1 Frequency Protection Factory Setting: 0.00 Settings 0.00~600.00 Hz 06 - 50...
Page 192 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS For example: When the first fault ovA occurs after operation 3000 min., second fault ovd occurs at 3482 min., third fault ovA occurs at 4051 min., fourth fault ocA at 5003 min., fifth fault ocA at 5824 min., sixth fault ocd occurs at 6402 min. and seven fault ocS at 6951 min.
Page 193 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 06 - 63 Treatment for low current Factory Setting: 0 Settings 0: No function 1: warn and coast to stop 2: warn and ramp to stop by 2 deceleration time 3: warn and operation continue 06 - 64 Fire Mode Factory Setting: 1...
Page 194 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS MFI ON FIRE ALARM P 06-67 BYPASS DELAY MFO ON BYPASS M33678 Fig. 1. Diagram of Bypass Function’s Sequence Conditions required to enable the bypass function When Pr06-66 is set to 1 and under one of two conditions below. 1.
Page 195 Not detectable Communication time out (cP10) Not detectable Not detectable Braking Transistor Fault (bf) Not detectable Not detectable Y-Honeywell connected Error (ydc) Not detectable Not detectable Decel. Energy Backup Error (dEb) Not detectable Not detectable Over Slip Error (oSL) Not detectable...
Page 196 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS Table 4. Error detection under Normal mode, Fire mode and Bypass function at Fire mode (V means detectable) Code Error name Normal Fire Mode Enable bypass mode function Output Phase Lose A V (able to auto-reset) Output Phase Lose B V (able to auto-reset) Output Phase Lose C...
Page 197 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 07 Special ParametersRepartir The parameter can be set during operation 07 - 00 Software Brake Level Factory Setting: 380.0/760.0 Settings 230V models: 350.0~450.0Vdc 460V models: 700.0~900.0Vdc • This parameter sets the DC-bus voltage at which the brake chopper is activated. Users can choose the suitable brake resistor to have the best deceleration.
Page 198 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS OUTPUT DC BRAKE TIME FREQUENCY DURING STOPPING 07-04 START-POINT FOR DC BRAKE TIME 01-09 DURING STOPPING MINIMUM 07-02 07-03 OUTPUT TIME FREQ. RUN / STOP DC BRAKE TIME M33679 • DC Brake at Start-up is used for loads that may move before the VFD starts, such as fans and pumps. Under such circumstances, DC Brake can be used to hold the load in position before setting it in motion.
Page 199 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 07 - 07 Base block Time Factory Setting: 0.5 Settings 0.1~5.0 seconds • When momentary power loss is detected, the VFD will block its output and then wait for a specified period of time (determined by Pr.07-07, called Base-Block Time) before resuming operation.
Page 200 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 07 - 08 Current Limit for Speed Search Factory Setting: 100 Settings 20~200% • Following a momentary power loss, the VFD will start its speed search operation only if the output current is greater than the value set by Pr.07-08.
Page 201 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 2: 2nd decel. time 3: 3rd decel. time 4: 4th decel. time 5: Current decel. time 6: Auto decel. time • This parameter is used for the decel. time selection for momentary power loss. 07 - 13 dEb Return Time Factory Setting: 0.0...
Page 202 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS NOTE: For example, in textile machinery, you will hope that all the machines can be decelerated to stop to prevent bro- ken stitching when power loss. In this case, the host controller will send a message to the VFD to use dEb func- tion with deceleration time via EF.
Page 203 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 07 - 19 Emergency Stop (EF) & Force Stop Factory Setting: 0 Settings 0: Coast to stop 1: Stop by 1 deceleration time 2: Stop by 2 deceleration time 3: Stop by 3 deceleration time 4: Stop by 4 deceleration time 5: System Deceleration...
Page 204 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 07 - 22 Auto Voltage Regulation (AVR) Function Factory Setting: 0 Settings 0: Enable AVR 1: Disable AVR 2: Disable AVR during deceleration • The rated voltage of the motor is usually 220V/200VAC 60Hz/50Hz and the input voltage of the VFD may vary between 180V to 264 VAC 50Hz/60Hz.
Page 205: Input Terminal For Pid Feedback
CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 08 High-function PID Parameters The parameter can be set during operation. 08 - 00 Input Terminal for PID Feedback Factory Setting: 0 Settings 0: No function 1: Negative PID feedback: input from external terminal AVI1 (Pr.03-00) 4: Positive PID feedback from external terminal AVI1 (Pr.03-00) •...
Page 206: Proportional Gain (P)
CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS • When PID control is used in a constant pressure pump feedback application: Set the application’s constant pressure value (bar) to be the set point of PID control. The pressure sensor will send the actual value as PID feedback value.
Page 207: Upper Limit Of Integral Control
CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS • If the integral time is set as 0.00, Pr.08-02 will be disabled. 08 - 03 Derivative Control (D) Factory Setting: 0.00 Settings 0.00~1.00 seconds • The differential controller is used to show the change of system error and it is helpful to preview the change of error. So the differential controller can be used to eliminate the error to improve system state.
Page 208: Serial Connection
CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS controlled by the P action only, and sometimes, if the integral component is functioning, the whole system will be vibrating. On such occasions, in order to make the P action’s vibration subsiding and the system stabilizing, the PD control could be utilized. In other words, this control is good for use with loadings of no brake functions over the processes.
Page 209 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS • This parameter defines the time during which the PID feedback must be abnormal before a warning is given. It also can be modified according to the system feedback signal time. • If this parameter is set to 0.0, the system would not detect any abnormality signal. 08 - 08 Feedback Fault Treatment Factory Setting: 0...
Page 210: Pid Compensation Selection
CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 08 – 14 Filter Time for PID Feedback Factory Setting: 5.0 Settings 0.1~300.0 seconds • When the PID control function is normal, it should calculate within a period of time and close to the setpoint value. •...
Page 211 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 02: Internal PID Frequency Calculation Command (Not using PID, Pr08 ¹ 0) When arriving at the sleep frequency, the system starts to calculating sleep time and the output frequency starts to decrease. If it passes the preset sleep time, the system will go to sleep at 0Hz.
Page 212 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 09 Communication Parameters The parameter can be set during the operation. SERIAL COMMUNICATION 1: + EV WHEN COMTROLLING 2: GND BY COMMUNICATION, 3: SG – CONNECT THE DRIVE 4: SG + AND PC BY IFD6530 OR IFD6500 CONVERTER 5: NC 6: NC...
Page 213 • Computer Link Control by PC or PLC (Computer Link) • A VFD CORE can be set up to communicate on Modbus networks using one of the following modes: ASCII (American Standard Code for Information Interchange) or RTU (Remote Terminal Unit).Users can select the desired mode along with the RS-485 serial port communication protocol in Pr.09-00.
Page 214 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS DATA FORMAT 7, E, 1 START EVEN STOP PARITY 7- DATA BITS 10-BIT CHARACTER FRAME DATA FORMAT 7, O, 1 START STOP PARITY 7-DATA BITS 10-BIT CHARACTER FRAME DATA FORMAT 8, N, 2 START STOP STOP 8- DATA BITS...
Page 215 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS Address (Communication Address) Valid communication addresses are in the range of 0 to 254. A communication address equal to 0, means broadcast to all VFD (AMD). In this case, the AMD will not reply any message to the master device. 00H: broadcast to all VFD 01H: VFD of address 01 0FH: VFD of address 15...
Page 216 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS ASCII mode Command Message: Response Message ‘:’ ‘:’ ‘0’ ‘0’ Address Address ‘1’ ‘1’ ‘0’ ‘0’ Function Function ‘6’ ‘6’ ‘0’ ‘0’ ‘1’ ‘1’ Data address Data address ‘0’ ‘0’ ‘0’ ‘0’ ‘1’ ‘1’ ‘7’...
Page 217 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS ‘0’ ‘F’ The second data content ‘A’ ‘0’ ‘9’ LRC Check ‘A’ RTU Mode Command Message: Response Message CMD 1 Starting data address Starting data address Number of data Number of data (count by word) (count by word) Number of data CRC Check Low...
Page 218 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS int j; unsigned int reg_crc=0Xffff; while(length--){ reg_crc ^= *data++; for(j=0;j<8;j++){ if(reg_crc & 0x01){ /* LSB(b0)=1 */ reg_crc=(reg_crc>>1) ^ 0Xa001; }else{ reg_crc=reg_crc >>1; return reg_crc; // return register CRC 63-4528—04...
Page 219 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 3. Address list Content Address Function GG means parameter group, nn means parameter number, for example, the VFD Parameters GGnnH address of Pr 4-01 is 0401H. Command 2000H 0: No function Bit0~3 Write only 1: Stop 2: Run 3: Jog + Run...
Page 220 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 2107H Current step number of Multi-Step Speed Operation 2109H Counter value 2116H Multi-function display (Pr.00-04) 211BH Max. setting frequency 2200H Display output current (A) 2201H Display counter value of TRG terminal (c) 2202H Display actual output frequency (H) 2203H Display DC-BUS voltage (u) 2204H...
Page 221 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS For example? ASCII mode RTU mode ‘:’ Address ‘0’ Function Address ‘1’ Exception code ‘8’ CRC CHK Low Function ‘6’ CRC CHK High ‘0’ Exception code ‘2’ ‘7’ LRC CHK ‘7’ The explanation of exception codes: Exception code Explanation Illegal data value:...
Page 222 Settings 1~254 09 - 26 CANopen Slave Address Factory Setting: 0 Settings 0: Disable 1~127 09 - 27 CAN Open Speed Factory Setting: 0 Settings 0: 1M 1: 500k 2: 250k 3: 125k 4: 100k (Honeywell only) 5: 50k 63-4528—04...
Page 223 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 09 - 28 CANopen Frequency Gain Factory Setting: 100 Settings 0.00 ~ 200 09 - 29 CANopen Warning Record Factory Setting: Read Only Settings bit 0: CANopen Guarding Time out bit 1: CANopen Heartbeat Time out bit 2: CANopen SYNC Time out bit 3: CANopen SDO Time out bit 4: CANopen SDO buffer overflow...
Page 224 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 4: Enable operation state 7: Quick stop active state 13: Err reaction activation state 14: Error state 09 - 33 Reset CANopen Index Factory Setting: 65535 Settings 0 ~ 65535 09 - 34 Reserved 09 - 35 CANopen Master Function Factory Setting: 0...
Page 225 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 09 - 39 BACnet Device ID L Factory Setting: 1 Settings 0~65535 09 - 40 BACnet Device ID H Factory Setting: 0 Settings 0~63 09 - 41 BACnet Polling Address Factory Setting: 127 Settings 0~127 09 - 42 BACnet Password...
Page 226 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 09 - 46 Error Code Factory Setting: ## Settings Read Only 09 - 47 Address of Communication Card Factory Setting: ## Settings DeviceNet: 0-63 Profibus-DP: 1-125 09 - 48 Setting of DeviceNet Speed (according to Pr.09-49 Factory Setting: 2 Settings Standard DeviceNet:...
Page 227 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS • Setting 1: IP address will be auto set by host controller 09 - 51 IP Address 1 of the Communication Card 09 - 52 IP Address 2 of the Communication Card 09 - 53 IP Address 3 of the Communication Card 09 - 54 IP Address 4 of the Communication Card...
Page 228 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 09 - 66 Additional Setting for Communication Card Factory Setting: 1 Settings Bit 0: Enable IP Filter Bit 1: Internet parameters enable(1bit) Enable to write internet parameters (1bit). This bit will change to disable when it finishes sAVI1ng the update of internet parameters.
Page 229 5: Fixed Time Circulation + Fixed Quantity Control • In this mode, VFD CORE can control up to 8 motors at a time. The total number of the motors can be determined by Pr.10-01. In accordance with the Fixed Time Circulation of Pr10-02, you can adjust the switching time between Start/Stop of each motor.
Page 230 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS Wiring: Fixed Time Circulation (by time) Control can control up to 8 motors. The diagram below is an example of controlling 4 motors at the same time. VFD CORE RY00 CONTACTOR CONTACTOR CONTACTOR CONTACTOR M33767 Fig.
Page 231 If output frequency reaches the frequency setting of Pr10-06 and delay time of Pr10-05, then VFD CORE will delay the time setting of Pr10-03. Then VFD CORE will switch the motor to use mains electricity and delay the time setting of Pr10-03 to run next motor.
Page 232 Fig. 5. Sequence of switching motors at fixed quantity circulation with PID – increasing demands. However if decreasing demands when flow quantity and pressure are too big, VFD CORE will stop the current operating motors and wait for the delay time setting of Pr10-04. Then keep on doing this until the last motor stop using mains electricity. See sequential diagrams in Fig.
Page 233 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS FREQUENCY VFD CORE OPERATION DEMAND OUTPUT (FLOW OR PRESSURE) MOTOR 4 TOTAL MOTOR 1 OUTPUT MOTOR 2 MOTOR 3 DEMAND MOTOR 4 BY DRIVE MOTOR 3 AC MAINS MOTOR 2 AC MAINS MOTOR 1...
Page 234: Parameter Setting
CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS Parameter Setting Parameter Description setting P10-00=2 Choose Fixed quantity circulation with PID P10-01=X Number of Motors: Maximum 4 motors. After setting number of motor to be connected at the same time, multi-function output terminals will follow automatically the setting as shown in the table below.
Page 235 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS R S T VFD CORE RY00 CONTACTOR CONTACTOR CONTACTOR CONTACTOR CONTACTOR CONTACTOR CONTACTOR CONTACTOR M33772 Fig. 8. Fixed quantity circulation with PID controlling 4 motors. 63-4528—04...
Page 236 In this mode, VFD CORE can control up to 8 motors to increase controlling flow quantity and pressure range. VFD CORE connects directly to a main motor while the rest of motors are using mains electricity and controlled by a relay. When controlling flow quantity, motors will be in parallel connection.
Page 237 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS FREQUENCY PUMP MAX VFD CORE OPERATION OF FIRST PUMP STOP PUMP DEMAND DEMAND (FLOW OR PRESSURE) TOTAL OUTPUT DEMAND BY DRIVE PUMP 0 AC MAINS PUMP 1 PUMP 2 AC MAINS AC MAINS PUMP 3...
Page 238 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS However, if the flow quantity or pressure is too big, VFD CORE will stop, one by one, the motors from using mains electricity until VFD CORE decrease the main motor’s frequency to 0Hz. See next two figures.
Page 239 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS FREQUENCY P10-05 P10-05 P10-05 FREQ PUMP #0 PUMP #0 BY DRIVE PUMP #X 0 Hz PUMP 1 AC MAINS PUMP 2 AC MAINS AC MAINS PUMP 3 TIME M33776 Fig. 12. Sequence of switching motors at fixed quantity control with PID – decreasing demand. Parameter Description setting...
Page 240 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS Disable Motor’s Output Set the Multifunction Input Commands as Disable Motors’ Output can stop corresponding motors. The settings are: P02-01~P02-06= Disable Motor’s Output When a motor’s output is disabled, this motor will park freely 63-4528—04...
Page 241 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS Wiring Fixed Quantity Control can control up to 8 motors. The following is an example of controlling 4 motors at the same time. L N R S T VFD CORE RY00 CONTACTOR CONTACTOR CONTACTOR...
Page 242 CHAPTER 12: DESCRIPTION OF PARAMETER SETTINGS 63-4528—04...
Page 243: Chapter 13: Warning Codes
CHAPTER 13: WARNING CODES Display error signal Abbreviated error code Display error description Display on LCM Keypad Descriptions Warning Modbus function code error CE01 Comm. Error 1 Warning Address of Modbus data is error CE02 Comm. Error 2 Warning Modbus data error CE03 Comm.
Page 244 CHAPTER 13: WARNING CODES Warning Keypad COPY error 3 Copy Model E rr 3 Warning IGBT over-heating warning Over heat 1 warn Warning Capacity over-heating warning Over heat 2 warn Warning PID feedback error PID FBK Error Warning ACI signal error When Pr03-19 is set to 1 and 2.
Page 245 CHAPTER 13: WARNING CODES Warning Over torque 2 Over Torque 2 Warning Motor over-heating Motor Over Heat Warning Over slip Over Slip Warn Warning Auto tuning processing Auto tuning Warning PLC download error PLod Opposite Defect Warning Save error of PLC download PLSv Save mem defect Warning...
Page 246 CHAPTER 13: WARNING CODES Warning PLC end command is missing PLEd No end command Warning PLC MCR command error PLCr PLC MCR error Warning PLC download fail PLdF Download fail Warning PLC scan time exceed PLSF Scane time fail Warning Duplicate MAC ID error ECid Node address setting error...
Page 247 CHAPTER 13: WARNING CODES Warning Profibus configuration data error ECPi ExCom Conf data Warning Ethernet Link fail ECEF ExCom Link fail Warning Communication time-out for communication card and drive ECto ExCom Inr T-out Warning Check sum error for Communication card and drive ECCS ExCom Inr CRC Warning...
Page 248 CHAPTER 13: WARNING CODES 63-4528—04...
Page 249: Chapter 14: Fault Codes
CHAPTER 14: FAULT CODES AND DESCRIPTIONS Display error signal Abbreviated error code Display error description Fault Name Fault Descriptions Corrective Actions Over-current during Short-circuit at motor output: Check for possible poor acceleration insulation at the output. Fault (Output current exceeds Acceleration Time too short: Increase the Acceleration Time.
Page 250 CHAPTER 14: FAULT CODES AND DESCRIPTIONS Short-circuit is detected Fault between upper bridge and Return to the factory lower bridge of the IGBT Short Circuit module Check if the input voltage falls within the rated VFD input voltage range. DC BUS over-voltage during Fault Check for possible voltage transients.
Page 251 CHAPTER 14: FAULT CODES AND DESCRIPTIONS Fault DC BUS voltage is less than Check if the input voltage is normal Pr.06-00 at stop Check for possible sudden load Lv at stop Check Power Source Input if all 3 input phases are connected Fault without loose contacts.
Page 252 CHAPTER 14: FAULT CODES AND DESCRIPTIONS Overload Fault Check if the motor is overloaded. The VFD detects excessive Take the next higher power VFD model. drive output current. Over load Fault Electronics thermal relay 1 Check the setting of electronics thermal relay (Pr.06-14) EoL1 protection Take the next higher power VFD model...
Page 253 CHAPTER 14: FAULT CODES AND DESCRIPTIONS Fault Reboots the power. If fault code is still displayed on the keypad U-phase error please return to the factory Ias sensor err Fault Reboots the power. If fault code is still displayed on the keypad V-phase error please return to the factory Ibs sensor err...
Page 254 CHAPTER 14: FAULT CODES AND DESCRIPTIONS Fault Check the ACI wiring ACI loss Check if the ACI signal is less than 4mA ACI loss Input EF (N.O.) on external terminal is closed to GND. Output Fault External Fault U, V, W will be turned off. Give RESET command after fault has been cleared.
Page 255 CHAPTER 14: FAULT CODES AND DESCRIPTIONS Fault Data is written to read-only Check if the communication address is correct address PC slave fault Fault Modbus transmission time-out CE10 PC time out Fault Keypad transmission time-out CP10 PU time out Fault If the fault code is still displayed on the keypad after pressing Brake resistor fault “RESET”...
Page 256 CHAPTER 14: FAULT CODES AND DESCRIPTIONS Fault Phase A short circuit Uocc A phase short Fault Phase B short circuit Vocc B phase short Fault Phase C short circuit Wocc C phase short Fault The electromagnet switch of the power board is not sealed. (For larger power model: Frame E and above) MC Fault Fault...
Page 257 CHAPTER 14: FAULT CODES AND DESCRIPTIONS Fault CPU trap error TRAP CPU Trap Error 63-4528—04...
Page 258 CHAPTER 14: FAULT CODES AND DESCRIPTIONS Automation and Control Solutions Honeywell International Inc. 1985 Douglas Drive North ® U.S. Registered Trademark Golden Valley, MN 55422 © 2012 Honeywell International Inc. 63-4528—04 M.S. Rev. 04-12 customer.honeywell.com Printed in United States...

Honeywell VFD CORE Installation Instructions Manual

Application Manual

High-Function Pid Parameters

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Chapters

Summary of Contents for Honeywell VFD CORE

Page 1: Table Of Contents

Page 2: Chapter 1: Introduction

Page 11: Chapter 2: Installation

Page 15: Chapter 3: Unpacking

Page 19: Chapter 4: Wiring

Page 23: Chapter 5: Main Circuit Terminal

Page 29: Chapter 6: Control Circuit Terminal

Page 35: Chapter 7: Optional Components

Page 67: Chapter 8: Installing The Option Cards

Page 87: Chapter 9: Specifications

Page 91: Chapter 10: Digital Keypad

Page 94: Menu Structure

Page 97: Chapter 11: Summaries Of Parameter Settings

Page 123: Chapter 12: Description Of Parameter Settings

Page 124: Parameter Reset

Page 125: Software Version

Page 205: Input Terminal For Pid Feedback

Page 206: Proportional Gain (P)

Page 207: Upper Limit Of Integral Control

Page 208: Serial Connection

Page 210: Pid Compensation Selection

Page 234: Parameter Setting

Page 243: Chapter 13: Warning Codes

Page 249: Chapter 14: Fault Codes

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Honeywell VFD CORE Installation Instructions Manual

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High-Function Pid Parameters

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Summary of Contents for Honeywell VFD CORE

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Table of Contents