Manual Transmission Unit Disassembly - Suzuki Grand Vitara Manual

5B-17 Manual Transmission/Transaxle:

Manual Transmission Unit Disassembly

1) Remove clutch operating cylinder assembly from
transmission front case referring to "Clutch
Operating Cylinder Assembly Removal and
Installation: in Section 5C"
2) Remove gear shift control lever rear cause assembly
and gear shift lever front case assembly referring to
"Gear Shift Control Lever Rear Case Assembly
Removal and Installation: " and "Gear Shift Lever
Front Case Assembly Removal and Installation: ".
3) Separate transfer assembly (1) from transmission
assembly.
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4) Remove adapter case (1) from rear case (2).
5) Remove output shaft assembly (3) from adapter
case.
2
1
3
6) Remove reverse shaft bolt (1) and back up light
switch (2).
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S5JB0A5206012
I5JB0A520033-01
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I5JB0A520034-01
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I5JB0A520035-01
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7) Remove gear shift locating bolts (1), then take out
locating springs (2) and gear shift shaft balls (3).
8) Remove rear to front case bolts (4), then separate
rear case from front case tapping front case flange
with plastic hammer.
4
9) Remove oil gutter.
10) Remove reverse shaft assembly (1).
11) Remove low gear shift inverse lever (4).
12) Remove low speed gear shift shaft (2) and 5th &
reverse gear shift fork (3) with 5th speed
synchronizer sleeve (5).
2
4
13) Remove input shaft needle bearing, 5th speed
synchronizer ring and 5th speed synchronizer levers.
14) Remove input shaft front bearing circlip (1) from
case using special tool.
Special tool
(A): 09900–06106
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2
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3
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I5JB0A520037-01
(A)
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