Polaris RANGER 500 2018 Service Manual page 412

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TRANSMISSION

24. Assemble shift shaft rail if previously disassembled.

Both shift forks need to be orientated the same way, so

that the shift fork pins are both offset to the same side

of the rail.

25. Install the shift shaft rail (D) and shift forks into the

transmission housing as an assembly. Be sure the

shift forks are engaged into the engagement dogs.

Shift fork pins should be offset towards the input shaft

as shown above.

26. Inspect the shift drum for any damage or wear.

Inspect the splines of the shift drum.

27. Install the shift drum (E) into the transmission

housing. Lift up on the shift shaft rail (D) and move

the rail assembly towards the shift drum to allow the

shift fork ends to be installed into the shift drum (E).

28. Apply a continuous bead of Crankcase 3 Bond

Sealant (PN 2871557) to the left hand transmission

mating surface.

9928485 R01 - 2017-2018 RANGER 500 / 570 Service Manual

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