Starter One-Way Clutch Installation; Flywheel Installation - Polaris RANGER 500 2018 Service Manual

ENGINE / COOLING SYSTEM

STARTER ONE-WAY CLUTCH INSTALLATION

1. Install one-way clutch in clutch hub with flange of
clutch (F) engaged in recess.
The one-way clutch can be installed into the hub
incorrectly. This will cause engine cranking issues.
2. Clean screw threads in flywheel to remove all oil or
grease.
3. Apply Loctite® 272™ on the bolts . Place hub on
flywheel and install bolts
4. Torque screws to specification.
TORQUE
One Way Clutch Retaining Bolts:
9 ft-lbs (12 Nm)Apply Loctite® 272™

FLYWHEEL INSTALLATION

1. Clean the threads, taper and flat of crankshaft to
remove all oil or grease.
3.186
NOTE
r
.
2. Clean flywheel taper to remove all oil or grease.
3. Apply a small amount of PS4 engine oil to the flat
q
area on the MAG side crankshaft. DO NOT apply
engine oil to the crankshaft taper.
4. Rotate crankshaft so the flywheel key
upward.
5. Apply a drop of Loctite 641 (Yellow) to the taper
before assembly. Loctite 603 (Green) can be used if
641 is not available.
6. Fully install the Freewheel gear (starter gear) onto
the crankshaft as shown.
7. Align the flywheel keyway with flywheel key on the
crankshaft.
9928485 R01 - 2017-2018 RANGER 500 / 570 Service Manual
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is facing
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