Polaris RANGER 500 2018 Service Manual page 414

TRANSMISSION
34. Install the detent star onto the shift drum shaft. Be
sure to install the detent star with the raised edge
facing outward and skip-tooth aligned.
35. Install the detent pawl onto the shift shaft and
carefully install the compression spring.
36. Install a new O-ring on each shift shaft. Apply a small
amount of white lithium grease on the O-rings, shift
shafts and component contact surfaces prior to
installing the sector cover.
37. Clean the transmission and gear sector cover mating
surfaces thoroughly.
38. Apply Crankcase Sealant (3-Bond) (PN 2871557)
onto the cover and transmission case mating
surface.
39. Install the sector cover and align the transmission
case dowel with the alignment hole. Install and
torque the bolts to specification.
TORQUE
Sector Cover Bolts:
11 ft-lbs (15 Nm)
6.30
40. Install the transmission drain plug and torque to
specification.
TORQUE
Transmission Fill / Drain Plug:
14 ft-lbs (19 Nm)
41. Install the bellcrank onto the shift shaft. Note the key
splined on the bellcrank and shift shaft. Install the nut
and torque to specification.
TORQUE
Bell Crank Nut:
15 ft-lbs (20 Nm)
42. Refer to "Transmission Installation" to complete the
repair.
9928485 R01 - 2017-2018 RANGER 500 / 570 Service Manual
© Copyright Polaris Industries Inc.