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Summary of Contents for JLG TOUCAN 1010I
- Page 1 Operation and Safety Manual TOUCAN 1010 TOUCAN 1010I 31210005 English - Operation and Safety Manual - Original Instructions January 01, 2010...
- Page 3 The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
- Page 4 INDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BUL- AVOIDED, WILL RESULT IN SERIOUS INJURY OR DEATH. THIS LETINS, CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHO- DECAL WILL HAVE A RED BACKGROUND. RIZED JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY-RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS PRODUCT.
- Page 5 FOREWORD REVISION LOG Original Issue - August 01, 2006 Manual Revised - October 24, 2007 Manual Revised - January 01, 2010 31210005 – JLG Lift –...
- Page 6 FOREWORD – JLG Lift – 31210005...
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Page 7: Table Of Contents
CHARGERS ......4-5 ZIVAN High Frequency Electronic Charger 4-6 EMB-MP Charger ....4-7 31210005 – JLG Lift –... - Page 8 TABLE OF CONTENTS – JLG Lift – 31210005...
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Page 9: Section 1. Safety Precautions
. A m a i n t e n a n c e p r o g r a m , u s i n g t h e other equipment unless approved in writing by JLG. -
Page 10: Trip And Fall Hazards
• Stow extending structure and shut off all power before leaving machine. Trip and Fall Hazards JLG recommends that occupants of the platform wear • Maintain distance from electrical lines, apparatus, or a full body harness with a lanyard attached to an... -
Page 11: Tipping Hazards
FORWARD gear and to REVERSE down • Do not use high speed drive in restricted or close the slope as the machine will perform better. quarters or when driving in reverse. 31210005 – JLG Lift –... -
Page 12: Towing, Lifting, And Hauling
• Battery fluid is highly corrosive. Avoid contact with skin and clothing at all times. • Charge batteries only in a well ventilated area. – JLG Lift – 31210005... -
Page 13: Section 2. User Responsibilities, Machine Preparation, And Inspection
The following table covers the periodic machine by trained personnel. inspections and maintenance required by JLG Industries, Inc. Consult local regulations for further Persons under the influence of drugs or alcohol or who requirements for aerial work platforms. - Page 14 Q u a l i f i e d J L G Service and Maintenance Maintenance Maintenance Manual. User Mechanic Manual NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections. – JLG Lift – 31210005...
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Page 15: Pre-Start Inspection
Section 4 for more specific operating instructions. IF THE MACHINE DOES NOT OPERATE PROPERLY, TURN OFF THE MACHINE IMMEDIATELY! REPORT THE PROBLEM TO THE PROPER MAINTENANCE PERSONNEL. DO NOT OPERATE THE MACHINE UNTIL IT IS DECLARED SAFE FOR OPERATION. 31210005 – JLG Lift –... - Page 16 1. Platform Guardrails and Gate - Footswitch works properly, not modified, disabled or blocked. The gate opens and closes properly. 2. Platform & Ground Control Consoles - Switches and levers return to neutral, decals/placards secure and legible, control markings legible. – JLG Lift – 31210005...
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Page 17: Control Stations
(half way), steer the wheels fully to the right on level surface. Raise the mast above 2m (half way). Ensure that drive is disabled. Drive will be enabled when the mast is lowered or steer angle is 45° or less. 31210005 – JLG Lift –... -
Page 18: Overload Sensor Check
2. From the Ground Control Console : • An acoustic alarm sounds. • The overload red indicators on the platform control panel and on the ground control console flash. • Every function is disabled from the ground control console. – JLG Lift – 31210005... -
Page 19: Slack / Broken Chain Sensors Check
• All other functions work normally. 2. From the Ground Control Console : • An acoustic alarm sounds. 3. Repeat steps 1 to 2 for each slack chain sensor. 31210005 – JLG Lift –... - Page 20 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION – JLG Lift – 31210005...
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Page 21: Section 3 - Machine Controls And Indicators
PERSONNEL IN THE PLATFORM EXCEPT IN AN EMERGENCY. NOTICE WHEN THE MACHINE IS SHUT DOWN FOR OVERNIGHT PARKING OR BATTERY CHARGING, THE PLATFORM/OFF/GROUND SELECTOR AND THE EMERGENCY STOP SWITCHES MUST BE POSITIONED TO OFF TO PREVENT DRAINING THE BATTERIES. 31210005 – JLG Lift –... - Page 22 6. Turntable Slewing Switch. Move the switch to the RIGHT to slew the turntable to the RIGHT or to the LEFT to slew the turntable to the LEFT. 7. Charger Indicator (Depending on equipment, see § 4-6) – JLG Lift – 31210005...
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Page 23: Manual Lowering Controls
4. Pump Handle : Insert the pump handle in the hand pump to activate a movement. 5. Hand Pump : Operate the hand pump while activating the desired movement. 31210005 – JLG Lift –... -
Page 24: Platform Control Station
( ), the movements (except the drive actuated when the button is actuated. movement) are performed at low speed. Turn the knob clockwise to the right ( )to increase the speed of the movements. – JLG Lift – 31210005... -
Page 25: Platform Control Indicator Panel
Excessive tilt. Red light and audible alarm indicates the rated slope has been exceeded. 2. Slack Chain Indicator Light and Alarm. Slack Lifting chain. Red light and audible alarm indicates slack chain condition has been detected. 31210005 – JLG Lift –... - Page 26 SECTION 3 - MACHINE CONTROLS AND INDICATORS – JLG Lift – 31210005...
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Page 27: Section 4 - Machine Operation
), 2nd gear ( ) or 1st ( position and that speed will be obtained. When the mast is raised, the high speed drive (TORQUE or HIGH position) is cutout and only the low drive speed is attainable. 31210005 – JLG Lift –... -
Page 28: Raising And Lowering The Mast
THUMB switch (on top the operator to lower the mast within 5 seconds on the controller) to steer to the right. after the footswitch has been depressed. 3. Adjust the speed movement using the function speed control. – JLG Lift – 31210005... -
Page 29: Raising And Lowering The Jib
2. Jib in line with the chassis length. 3. Jib lowered. The tilt alarm and light are also operational from the ground control panel. DO NOT RAISE MAST OR OPERATE JIB WITH MAST RAISED WHEN MACHINE IS OUT OF LEVEL. 31210005 – JLG Lift –... -
Page 30: Overload Light And Alarm
IF THE SLACK CHAIN ALARM HAS BEEN TRIGGERED BY MAST JAMMING, DISCONTINUE OPERATION IMMEDIATELY. DO NOT MANUAL LOWERING CONTROLS. PLATFORM OCCUPANTS MUST BE RESCUED AND THE MACHINE SERVICED BY A QUALIFIED TECHNICIAN. – JLG Lift – 31210005... -
Page 31: Shut Down And Park
Incorrect setting of the charger voltage may result in malfunction or breakdown. The chargers are factory preset based upon the plug type fitted. 31210005 – JLG Lift –... -
Page 32: Zivan High Frequency Electronic Charger
An unavailable configuration has YELLOW / Selection been selected. GREEN (Verify the selector's position). RED / Overheating of semiconductors. Thermal YELLOW / (Check for proper operation of the safety fan). GREEN – JLG Lift – 31210005... -
Page 33: Emb-Mp Charger
- If the battery does not reach 2.4V/cell after a 10 hours charge, the charging process stops and the red LED (d) lights up. - It is advised to have either the charger or the battery checked by a technician. 31210005 – JLG Lift –... -
Page 34: Emergency Towing
1. The weight of the machine is stamped on the serial number plate (See § 8.2). If the plate is missing or illegible, call JLG Industries or weigh ENSURE THE MACHINE IS ON LEVEL GROUND BEFORE RELEAS- the individual unit to find out the Gross Vehicle ING THE BRAKES. -
Page 35: Loading And Unloading
CHECK THE CAPACITY OF THE EQUIPMENT USED. PLACE THE MACHINE IN TOWING MODE (SEE § 4.7) FOR THE LOADING AND UNLOADING PROCEDURES. NOBODY MUST BE IN THE PLATFORM DURING THIS OPERATION. 31210005 – JLG Lift –... - Page 36 SECTION 4 - MACHINE OPERATION 4-10 – JLG Lift – 31210005...
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Page 37: Section 5 - Decals
SECTION 5 - DECALS SECTION 5. DECALS T1010 T1010I Instructions AU1099 AU1099 Loads AU1103 AU1213 31210005 – JLG Lift –... - Page 38 SECTION 5 - DECALS – JLG Lift – 31210005...
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Page 39: Section 6 - Emergency Procedures
INCIDENT NOTIFICATION EMERGENCY TOWING PROCEDURES JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Even if no injury or property damage is evident, the factory should be Towing this machine is discouraged. However, contacted by tel ephone and pr ovided with all provisions for towing the machine in emergency necessary details. - Page 40 SECTION 6 - EMERGENCY PROCEDURES – JLG Lift – 31210005...
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Page 41: Section 7 - Inspection And Repair Log
SECTION 7 - INSPECTION AND REPAIR LOG SECTION 7. INSPECTION AND REPAIR LOG Type of machine :_______________________________________ Machine Serial Number :__________________________________ Table 7-1. Inspection and Repair Log Date Comments Name :______________________________________ Signature :____________________________________ 31210005 – JLG Lift –... - Page 42 SECTION 7 - INSPECTION AND REPAIR LOG – JLG Lift – 31210005...
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Page 43: Section 8 - General Specifications & Operator Maintenance
0.5m/s/s/. The equivalent continuous ’A’ weighed sound pressure level at the work station is <to 70 dB(A). Acoustic pressure The measure has been taken by placing the sonometer at 1.60m above the platform floor. 31210005 – JLG Lift –... -
Page 44: Fluid Capacities
0.5 kW Motor Steering Unit Voltage 24 VDC Pump Displacement 0.5 cm³/t Batteries Table 8-4. Battery Specifications Voltage 24 Volt T1010 620Ah (5h rate) Amp Hour Rating T1010I 280Ah (5h rate) Life Cycle Rating 1200 Cycles – JLG Lift – 31210005... - Page 45 8- Steering Hydraulic Unit Reservoir 3- Turntable Lubrication 9- Tires & Wheels 4- Lifting Chains Lubrication 10- Verification of the Overload Detection Setting 5- Mast Section Lubrication 11- Verification of the Tilt Alarm Setting 6- Wheel Bearing Lubrication 31210005 – JLG Lift –...
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Page 46: Operator Maintenance
A F T E R T H E C H A R G E ( D U R I N G T H E C H A R G E , T H E charge once the charger has been unplugged and ELECTROLYTE LEVEL INCREASES AND CAN OVERFLOW). the machine has been standing for 15 mn. – JLG Lift – 31210005... - Page 47 • Repeat operation for each battery cell. condition. • Contact JLG Industries if important disparities are Battery not working continuously or inactive battery noticed between the gravity of the different cells and if the values are lower than 1.24.
- Page 48 Perform an equalization charge. Unequal electrolyte specific gravity or overflow. electrolyte specific gravity too low. Stratification of the electrolyte. Contact your JLG Distributor/Product Support. Electrolyte specific gravity too Refer to "electrolyte specific gravity too low". low. Low voltage in the cells in open circuit.
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Page 49: Hydraulic Filters
HIGH PRESSURE OIL COULD PENETRATE SKIN AND CAUSE INJURIES OR BURNS. NOTE: Aside from JLG recommendations, it is not LOOSEN THE FILTER TANK VERY SLOWLY TO ALLOW THE OIL advisable to mix oils of different brands or types, as PRESSURE TO DROP GRADUALLY. -
Page 50: Turntable Lubrication
2 years. Reservoir Draining : IMPORTANT THE FILTERS MUST BE REPLACED WHEN THE OIL IS CHANGED IN THE MAIN RESERVOIR. a. Position the Platform/Off/Ground Selector Switch to "O" position. – JLG Lift – 31210005... -
Page 51: Steering Hydraulic Unit Reservoir
Wipe the outside of the assembly with a lint- free rag. g. Install the hydraulic assembly, reconnect but do not tighten the hydraulic lines and the electrical cables. h. Used oils must be disposed of according to regulations in force. 31210005 – JLG Lift –... -
Page 52: Tires And Wheels
The proper procedure for attaching wheels is as follows : • Start all nuts by hand to prevent cross threading. DO NOT use a lubricant on threads or nuts. • Tighten nuts in the following sequence : Rear Front 8-10 – JLG Lift – 31210005... -
Page 53: Verification Of The Overload Detection
• The corresponding LED lights up on the Machine manufactured before 2010 platform controls Repeat steps (g) and (h) with the left side of the chassis lifted. Remove the blocks. Machine manufactured after 2010 31210005 – JLG Lift – 8-11... - Page 54 SECTION 8 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 8-12 – JLG Lift – 31210005...
- Page 56 1 JLG Drive McConnellsburg PA. 17233-9533 Phone: (717) 485-5161 Fax: (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) JLG Latino Americana Ltda. JLG Industries (UK) Ltd JLG France SAS P.O. Box 5119 Rua Eng. Carlos Stevenson, Bentley House Z.I. Guillaume mon Amy...
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