User Manuals: JLG TOUCAN 1010 Mast Boom Lift

User Manuals: JLG TOUCAN 1010 Mast Boom Lift

Manuals and User Guides for JLG TOUCAN 1010 Mast Boom Lift. We have 2 JLG TOUCAN 1010 Mast Boom Lift manuals available for free PDF download: Service Manual, Operation And Safety Manual

JLG TOUCAN 1010 Service Manual

JLG TOUCAN 1010 Service Manual (89 pages)

Brand: JLG | Category: Boom Lifts | Size: 3 MB

Table of Contents

Table of Contents
4
Work Platform Characteristics

11
- Description
  12
- Characteristics - Dimensions - Performances
  14
Pressure Settings

17
- Relief Valve Setting
  19
- Brake Release Circuit Pressure Check
  20
- Circuit Relief Valve Adjustment
  20
- Main Pressure (PR1)
  20
- Right Swing (PR2)
  20
- Left Swing (PR3)
  20
- Mast Elevation (PR4)
  20
- Jib Elevation (PR5)
  20
- Jib Lowering (PR6)
  21
- Brake Release Maximum Pressure (PR7)
  21
- Drive at Low Speed (PR8)
  21
- Counterbalance Valve Setting
  22
Battery - Charger

23
Maintenance

37
- System Malfunctions
  37
- Cleanliness
  39
- Removal and Installation
  39
- Disassembly and Assembly
  39
- Parts Replacement
  40
- Wires and Cables
  40
- Gaskets
  40
- Care and Installation of Teflon-Coated Bushings
  40
- Bushings
  40
- Pin
  40
- Bushings and Pin
  40
- Bushing Installation
  40
- Mast Roller Removal
  41
- Upper Rollers
  41
- Lower Rollers
  42
- Rollers
  42
- Hydraulic System
  43
- Fatigue of Welded Structures
  44
- Loctite
  44
- Fasteners and Torque Values
  45
- Steering Switches
  47
- Main Hydraulic Power Unit
  48
- Steering Bracket Thrust Washers
  48
- Mast Section Alignment
  48
- Lifting Chains Adjustment
  49
- Chain Control and Lubrication
  50
- Control of Chain Wear
  50
Electrical Controls Device

51
- Overload Detection Setting
  52
- Tilt Alarm
  53
- Battery Discharge Indicator Setting
  54
- Circuits Protection
  55
- Façade Circuit-Breaker
  55
- Resetable Fuses
  55
- Fuses on Board
  57
- Devices Modifying the Machine's Performance
  58
- Mast Switch
  58
- M" Mast Switch
  58
- Steering Limit Switch
  58
- Drive Limit Switch
  58
- Safety Features - Movement Cut out
  59
- Speed Electronic Controller
  60
- Help with the Diagnosis
  63
- Electronic Modules
  68
- Controls Verification Module
  68
- Drive Management Module
  70
Preventive Andmaintenanceinspection

81
Lubrication

85
- Lubrication Points
  87

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JLG TOUCAN 1010 Operation And Safety Manual

JLG TOUCAN 1010 Operation And Safety Manual (56 pages)

Brand: JLG | Category: Boom Lifts | Size: 4 MB

Table of Contents

Table of Contents
7
Section 1. Safety Precautions
9
General
9
Pre-Operation
9
Operator Training and Knowledge
9
Workplace Inspection
9
Machine Inspection
9
Operation
9
Trip and Fall Hazards
10
Electrocution Hazards
10
Tipping Hazards
11
Crushing and Collision Hazards
11
Towing, Lifting, and Hauling
12
Additional Hazards / Safety
12
Section 2. User Responsibilities, Machine Preparation, and Inspection
13
Personnel Training
13
Operator Training
13
Training Supervision
13
Operator Responsibility
13
Preparation, Inspection, and Maintenance
13
Pre-Start Inspection
15
Control Stations
17
Tilt Sensor Check
17
Overload Sensor Check
18
Slack / Broken Chain Sensors Check
19
Section 3 - Machine Controls and Indicators
21
General
21
Controls and Indicators
21
Ground Control Station
21
Manual Lowering Controls
23
Platform Control Station
24
Platform Control Indicator Panel
25
Section 4 - Machine Operation
27
Emergency Control Operation
27
Platform/Off/Ground Selector Switch
27
Emergency Stop Switch
27
Platform Controls
27
Drive Speed Selector Switch
27
Traveling (Driving)
27
Raising and Lowering the Mast
28
Raising and Lowering the Jib
29
Slewing the Turntable
29
Work Platform Functions Combination
29
Manual Lowering Controls
29
Alarms
29
Horn
29
Motion Alarm
29
Tilt Light and Alarm
29
Overload Light and Alarm
30
Slack Chain Light and Alarm
30
Soft Touch System Light and Alarm (Option)
30
Shut down and Park
31
Chargers
31
ZIVAN High Frequency Electronic Charger
32
EMB-MP Charger
33
Emergency Towing
34
Lifting and Tie down
34
Lifting
34
Tie down
34
Loading and Unloading
35
Using a Fork Lift Truck
35
Using a Winch for Loading
35
Section 5 - Decals
37
Section 6 - Emergency Procedures
39
General
39
Incident Notification
39
Emergency Operation
39
Operator Unable to Control Machine
39
Platform or Mast Caught Overhead
39
Emergency Lowering
39
Emergency Towing Procedures
39
Section 7 - Inspection and Repair Log
41
Section 8 - General Specifications & Operator Maintenance
43
Introduction
43
Operating Specifications
43
Fluid Capacities
44
Electric Power Unit
44
Batteries
44
Operator Maintenance
46
Batteries
46
Hydraulic Filters
49
Turntable Lubrication
50
Lifting Chains Lubrication
50
Mast Section Lubrication
50
Wheel Bearing Lubrication
50
Hydraulic Oil Reservoir
50
Steering Hydraulic Unit Reservoir
51
Tires and Wheels
52
Verification of the Overload Detection
53
Setting
53
Verification of the Tilt Alarm Setting
53

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