JLG 400SC Manuals

Manuals and User Guides for JLG 400SC. We have 2 JLG 400SC manuals available for free PDF download: Service And Maintenance Manual, Operation And Safety Manual

JLG 400SC Operation And Safety Manual (140 pages)

Brand: JLG | Category: Boom Lifts | Size: 45 MB

Table of Contents
8
Section 1. Safety Precautions
13
General
13
Pre-Operation
13
Operator Training and Knowledge
13
Workplace Inspection
14
Machine Inspection
15
Operation
15
General
15
Trip and Fall Hazards
16
Electrocution Hazards
17
Minimum Approach Distances (M.A.D.)
18
Tipping Hazards
19
Beaufort Scale (for Reference Only)
21
Crushing and Collision Hazards
22
Towing, Lifting, and Hauling
23
Maintenance
23
Maintenance Hazards
23
Battery Hazards
24
Section 2 - User Responsibilities, Machine Preparation, and Inspection
25
2.1 Personnel Training
25
Operator Training
25
Training Supervision
25
Operator Responsibility
26
Machine Familiarization
26
2.2 Preparation, Inspection, and Maintenance
26
Inspection and Maintenance Table
27
Basic Nomenclature
28
Pre-Start Inspection
29
Walk-Around Inspection
31
Function Check
34
Skyguard Function Test
35
Section 3 - Machine Controls and Indicators
36
General
36
Controls and Indicators
36
Ground Control Console - 400SC Without MSSO
37
Ground Control Console - 400SC with MSSO
38
Ground Control Console - 400SC with MSSO and DPF
39
Ground Control Console - 460SJC Without MSSO
40
Ground Control Console - 460SJC with MSSO
41
Ground Control Console - 460SJC with MSSO and DPF
42
Ground Control Console
43
Ground Control Indicator Panel
47
Ground Control Console Display Gauge
49
Splash Screen
49
Diagnostic Screen
50
Engine Diagnostic Screen
50
Ground Control Console Display Gauge
51
Platform Control Console
52
Platform Console
53
Platform Control Indicator Panel
57
Section 4 - Machine Operation
61
Description
61
Boom Operating Characteristics and Limitations
61
Capacities
61
Platform Load Sensing System (LSS)
62
Stability
62
Position of Least Forward Stability
63
Position of Least Backward Stability
64
Engine Operation
65
Starting Procedure
65
Shutdown Procedure
66
Fuel Reserve / Shut-Off System
67
Diesel Particulate Filter (if Equipped)
68
Standstill Cleaning
68
Methods
70
Canceling Maintenance Standstill
70
Maintenance Standstill Cleaning
70
Unsuccessful Cleaning Event
71
DPF Filter Replacement Due to Ash Load
71
Ash Load DPF Filter Replacement
72
Standstill Cleaning: DPF Filled with Soot
74
Grade and Side Slopes
75
Traveling (Driving)
76
Machine Motion Hazard
77
Traveling Forward and Reverse
78
Drive Function Operating Range Diagrams
80
Drive Function Operating Range Diagrams
81
Traveling on a Grade
82
Platform
82
Platform Level Adjustment
82
Platform Rotation
82
Boom
83
Swinging the Boom
83
Raising and Lowering the Main Boom
83
Telescoping the Main Boom
84
Raising and Lowering the Jib (if Equipped)
84
Function Speed Control
84
Machine Safety System Override (MSSO) (if
84
(If Equipped)
84
Skyguard Operation
84
Skyguard
85
Skyguard - Skyline
85
Skyguard - Skyeye
85
Skyguard Function Table
86
Shut down and Park
87
Lifting and Tie down Chart
88
Lifting and Tie down
89
Lifting
89
Tie down
89
Decal Legend - 400SC Turntable
93
Decal Legend - 460SJC Turntable
95
Decal Legend - 400SC & 460SJC Chassis
98
Section 5 - Emergency Procedures
99
General
99
Incident Notification
99
Emergency Operation
99
Operator Unable to Control Machine
99
Platform or Boom Caught Overhead
100
Machine Safety System Override (Msso)
100
(If Equipped)
100
Section 6 - Accessories
101
Available Accessories
101
Options/Accessories Relationship Table
102
Fall Arrest Platform
103
Pipe Racks
103
Safety Precautions
104
Preparation and Inspection
104
Operation
104
Skyglazier
105
Capacity Specifications
105
Safety Precautions
106
Preparation and Inspection
106
Operation
106
Skypower
107
Generator Output
107
Accessory Ratings
107
Safety Precautions
108
Preparation and Inspection
108
Operation
108
Skywelder
109
Generator Output
109
Welding Accessories
109
Accessory Ratings
110
Safety Precautions
110
Preparation and Inspection
111
Operation
111
Soft Touch
111
Skysense
112
Preparation and Inspection
112
Operation
113
Skysense Alarm
114
Skysense Platform Panel Indicators
114
Override Button
115
Skysense Coverage Areas
115
Section 7 - General Specifications & Operator Maintenance
117
Introduction
117
Operating Specifications
117
Operating Specifications - 400SC
117
Operating Specifications - 460SJC
118
Capacities
119
Engine Data
119
Deutz D2011L03
119
Deutz 2.9L4
120
Hydraulic Oil
121
Mobilfluid 424 Specs
121
Mobil DTE 13M Specs
122
Mobil EAL 224H Specs
123
Mobil EAL H 46 Specs
123
Critical Stability Weights
124
Exxon Univis HVI 26 Specs
124
Serial Number Location
125
Hydraulic Oil
127
Operation Maintenance and Lubrication Diagram
129
Deutz D2011
129
Operator Maintenance and Lubrication Diagram - Deutz 2.9L47-14
130
Operator Maintenance
131
Lubrication Specifications
131
Supplemental Information
138

JLG 400SC Service And Maintenance Manual (145 pages)

Brand: JLG | Category: Boom Lifts | Size: 29 MB

Bhydraulic System Safety
3
Maintenance
3
Table of Contents
5
Specifications
20
Operating Specifications
20
Machine Specifications - 400SC
20
Machine Specifications - 460SJC
20
Capacities
21
Engine Data
21
Hydraulic Oil
22
Critical Stability Weights
23
Maintenance and Lubrication
24
Threadlocking Compound
30
Torque Charts
31
SAE Fastener Torque Chart
31
SAE Fastener Torque Chart (Continued)
32
SAE Fastener Torque Chart (Continued)
34
SAE Fastener Torque Chart (Continued)
35
SAE Fastener Torque Chart (Continued)
36
Metric Fastener Torque Chart
37
Metric Fastener Torque Chart (Continued)
38
Metric Fastener Torque Chart (Continued)
40
General
41
Machine Preparation, Inspection, and Maintenance
41
Preparation, Inspection, and Maintenance
41
Pre-Start Inspection
41
Pre-Delivery Inspection and Frequent Inspection
41
Annual Machine Inspection
41
Preventive Maintenance
41
Service and Guidelines
42
General
42
Safety and Workmanship
42
Cleanliness
42
Components Removal and Installation
42
Component Disassembly and Reassembly
43
Pressure-Fit Parts
43
Bearings
43
Gaskets
43
Bolt Usage and Torque Application
43
Hydraulic Lines and Electrical Wiring
43
Hydraulic System
43
Lubrication
43
Battery
43
Lubrication and Servicing
43
Lubrication and Information
44
Hydraulic System
44
Hydraulic Oil
44
Changing Hydraulic Oil
44
Lubrication Specifications
44
Cylinder Drift
44
Theory
44
Cylinder Leakage Test
45
Cylinder Thermal Drift
45
Pins and Composite Bearing Repair Guidelines
45
Welding on JLG Equipment
45
Do the Following When Welding on JLG Equipment
45
Do NOT Do the Following When Welding on JLG Equipment
45
Chassis & Turntable
53
Chassis Components and Servicing
53
Track Tension
54
Replace Rubber Track
55
Replace Steel Track
57
Track Shoes
60
Track Pin
60
Sprocket Wear
60
Chassis Tilt Indicator System
60
Swing Drive Hub
60
Brake Test
61
Spring Checking Procedure
61
Brake Leak Repair Procedure
62
Roll and Leak Test
62
Tightening and Torquing Bolts
63
Lubrication Information
64
Motor Removal
64
Input Brake Disassembly
66
Main Disassembly
67
Housing-Shaft Disassembly
68
Carrier Disassembly
69
Carrier Assembly
70
Housing - Shaft Assembly
72
Main Assembly
73
Motor and Brake Assembly
75
Motor Control Valve Installation
77
Swing Motor
86
Disassembly and Inspection
86
Assembly
93
One Piece Stator Construction
100
Swing Bearing
101
Swing Bearing Wear Tolerance
101
Turntable Bearing Mounting Bolt Condition Check
102
Swing Bearing Removal
105
Swing Bearing Installation
105
Setting Swing Gear Backlash
106
Swing Bearing Torque Values
107
Rotary Coupling
109
Generator
114
Maintenance Schedule
114
Overload Protection
114
Inspecting Brushes, Replacing Brushes and Cleaning Slip Rings
114
Generator Disassembly and Assembly
116
Lead Connection List for Generator
123

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JLG 400SC Operation And Safety Manual (140 pages)

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JLG 400SC Service And Maintenance Manual (145 pages)

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