JLG 1930ES Operation And Safety Manual
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JLG 1930ES Operation And Safety Manual

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Download this manual See also: Service Maintenance Manual
Operation and Safety Manual
ANSI
Original Instructions, Keep this manual with the machine at all times.
USA Built - S/N 0200239382 to Present
China Built - S/N B200020297 to Present
Mexico Built - S/N M200000100 to Present
Belgium Built - S/N 1200025021 to Present
AS/NZS
®
Models
1930ES/
2032ES/2632ES/
2646ES/3246ES
P/N - 3121655
July 20, 2018 - Rev H

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Summary of Contents for JLG 1930ES

  • Page 1 Operation and Safety Manual Original Instructions, Keep this manual with the machine at all times. Models 1930ES/ 2032ES/2632ES/ 2646ES/3246ES USA Built - S/N 0200239382 to Present China Built - S/N B200020297 to Present Mexico Built - S/N M200000100 to Present...
  • Page 2 WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other repro- ductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing.
  • Page 3 IT IS A GOOD PRACTICE TO AVOID PRESSURE-WASHING ELECTRICAL/ELECTRONIC COMPONENTS. SHOULD PRESSURE-WASHING BE UTILIZED TO WASH AREAS CONTAINING ELECTRICAL/ELECTRONIC COMPONENTS, JLG INDUSTRIES, INC. RECOMMENDS A MAXIMUM PRESSURE OF 750 PSI (52 BAR) AT A MINIMUM DIS- TANCE OF 12 INCHES (30.5 CM) AWAY FROM THESE COMPONENTS. IF ELECTRICAL/ELECTRONIC COMPO- NENTS ARE SPRAYED, SPRAYING MUST NOT BE DIRECT AND BE FOR BRIEF TIME PERIODS TO AVOID HEAVY SATURATION.
  • Page 4 FOREWORD SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol. It is used to alert you to the potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possi- ble injury or death INDICATES AN IMMINENTLY HAZARDOUS SITUATION.
  • Page 5 Your Local JLG Office JLG INDUSTRIES, INC. MUST BE NOTIFIED IMMEDIATELY IN ALL (See addresses on manual rear cover) INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN ACCI- DENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR In USA:...
  • Page 6 FOREWORD REVISION LOG Original Issue - A ....December 1, 2014 Manual Revised - B ... . . July 22, 2015 Manual Revised - C .

  • Page 7: Table Of Contents

    TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE SECTION - 1 - SAFETY PRECAUTIONS 2.2 PREPARATION, INSPECTION, AND MAINTENANCE ....... . .2-2 1.1 GENERAL.
  • Page 8 TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE 3.8 PLATFORM CONTROL STATION ....3-10 Platform Caught Overhead ....4-3 3.9 PLATFORM OPERATION .
  • Page 9 TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE 5.7 PLANT PACKAGE ......5-11 SECTION - 6 - GENERAL SPECIFICATIONS AND OPERATOR Safety Precautions .
  • Page 10 TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE 0-0 Help Comments ......6-29 2-1 Power-Up .
  • Page 11 6-5. Decal Location - 1930ES - Sheet 2 ....6-20 Tire Specifications ......6-9 6-6.

  • Page 12: Section - Paragraph, Subject Page

    TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE This page left blank intentionally 3121655...

  • Page 13: Section 1 - Safety Precautions

    JLG Industries, Inc. (“JLG”). A maintenance program, using the information provided in this manual and the Service and Maintenance Manual,...

  • Page 14: Pre-Operation

    JLG Industries, Inc. • Read, understand, and obey all applicable employer, local, and governmental regulations as they pertain to your utili- zation and application of the machine.

  • Page 15: Machine Inspection

    JLG. • Check the machine for modifications to original compo- • Ensure that the ground conditions are adequate to support nents.
  • Page 16 70dB(A). • Do not carry materials directly on platform railing unless For combustion engine powered machines, guaranteed approved by JLG. Sound Power Level (LWA) per European Directive 2000/ 14/ EC (Noise Emission in the Environment by Equipment for •...

  • Page 17: Trip And Fall Hazards

    • Prior to operation, ensure all gates and rails are fastened and secured in their proper position. • JLG Industries, Inc. recommends that all persons in the plat- form wear a full body harness with a lanyard attached to an authorized lanyard anchorage point while operating this machine.

  • Page 18: Electrocution Hazards

    SECTION 1 - SAFETY PRECAUTIONS Electrocution Hazards • This machine is not insulated and does not provide protec- • The minimum approach distance may be reduced if insulat- tion from contact or proximity to electrical current. ing barriers are installed to prevent contact, and the barri- •...

  • Page 19: Tipping Hazards

    • Never exceed the maximum work load as specified on the Over 750 KV to 1000 KV 45 (14) platform. Keep all loads within the confines of the platform, unless authorized by JLG. NOTE: This requirement shall apply except where employer, local or govern- mental regulations are more stringent.

  • Page 20: Beaufort Scale (For Reference Only)

    SECTION 1 - SAFETY PRECAUTIONS DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED SPECIFICATIONS SHOWN IN SECTION 6 OR AS SHOWN ON THE CAPACITY PLACARD ON THE PLATFORM BILL- BOARD. Table 1-2. Beaufort Scale (For Reference Only) WIND SPEED BEAUFORT DESCRIPTION LAND CONDITIONS...

  • Page 21: Crushing And Collision Hazards

    SECTION 1 - SAFETY PRECAUTIONS • Never attempt to use the machine as a crane. Do not tie-off machine to any adjacent structure. Never attach wire, cable, or any similar items to platform. • Do not cover the platform sides or carry large surface-area items in the platform when operating outdoors.
  • Page 22 SECTION 1 - SAFETY PRECAUTIONS • During operation, keep all body parts inside platform rail- • Be aware of stopping distances in all drive speeds. When ing. driving in high speed, switch to low speed before stopping. Travel grades in low speed only. •...

  • Page 23: Towing, Lifting, And Hauling

    SECTION 1 - SAFETY PRECAUTIONS TOWING, LIFTING, AND HAULING must be established by a qualified person and must be fol- lowed to ensure that the machine is safe. • Never allow personnel in platform while towing, lifting, or Maintenance Hazards hauling.

  • Page 24: Battery Hazards

    SECTION 1 - SAFETY PRECAUTIONS • Never attempt to move heavy parts without the aid of a Battery Hazards mechanical device. Do not allow heavy objects to rest in an • Always disconnect batteries when servicing electrical com- unstable position. Ensure adequate support is provided ponents or when performing welding on the machine.

  • Page 25: Section 2 - User Responsibilities, Machine Preparation & Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION & INSPECTION SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION & INSPECTION PERSONNEL TRAINING 7. Means to avoid the hazards of unprotected electrical conductors. The aerial platform is a personnel handling device; so it is nec- 8.

  • Page 26: Preparation, Inspection, And

    NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections. NOTICE JLG INDUSTRIES, INC. RECOGNIZES A FACTORY-TRAINED SERVICE TECHNICIAN AS A PERSON WHO HAS SUCCESSFULLY COMPLETED THE JLG SERVICE TRAIN- ING SCHOOL FOR THE SPECIFIC JLG PRODUCT MODEL.

  • Page 27: Pre-Start Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION & INSPECTION Pre-Start Inspection ties (ANSI markets only) is enclosed in the weather resistant storage container. The Pre-Start Inspection should include each of the following: 5. Walk-Around Inspection – Refer to Figure 2-1. 1.

  • Page 28: Function Check

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION & INSPECTION Function Check 2. From the platform control console: a. Ensure that the control console is firmly secured Perform the Function Check as follows: in the proper location. 1. From the ground control console with no load in the b.

  • Page 29: High Drive Speed Cutout Height

    (front to back) (side to side) Elevation height. Model Degrees Feet Meters 18.75 (Full) Table 2-3. High Drive Speed Cutout Height 1930ES Model High Drive Speed Cutout Height 1930ES 54 in 1.4 m 20 (Full) 2032ES 66 in 1.7 m...

  • Page 30: Walk-Around Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION & INSPECTION Walk-Around Inspection 3121655...
  • Page 31 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION & INSPECTION Begin the Walk-Around Inspection at Item 1, as noted on the 5. Pothole Protection System - See Inspection Note. diagram. Continue left (counterclockwise viewed from top) 6. Battery Compartment - Proper electrolyte level. checking each item in sequence for the conditions listed in 7.

  • Page 32: Switch Locations

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION & INSPECTION 1. Pothole Switch (Typical on oppo- site side of machine) 2. Rotary Angle Switch Figure 2-1. Switch Locations 3121655...

  • Page 33: Section 3 - Machine Controls, Indicators And Operation

    This section provides the necessary information needed to The JLG Scissor Lift has a primary operator Control Station in the understand control functions. Included in this section are the platform. From this Control Station, the operator can drive and...

  • Page 34: Placards

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION OPERATING CHARACTERISTICS AND LIMITATIONS Stability This machine, as originally manufactured by JLG and operated General within its rated capacity on a smooth, firm and level supporting A thorough knowledge of the operating characteristics and lim-...

  • Page 35: Location Of Machine Controls (All Models)

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION 1. Platform Control Station 5. Platform Manual Descent T-Handle 2. Ground Control Station 6. Platform AC Receptacle Plug 3. MDI Indicator and Brake Release Button 7. Scissor Arms - Safety Prop 4. Battery Charger AC Plug 8.

  • Page 36: Battery Charging

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION BATTERY CHARGING Operation NOTE: Be sure that machine is parked in a well ventilated area before charging begins. ONLY PLUG THE CHARGER INTO A PROPERLY INSTALLED AND GROUNDED OUTLET. DO NOT USE GROUND ADAPTORS OR MODIFY PLUG. DO NOT TOUCH NON-INSULATED PORTION OF OUTPUT CONNECTOR OR NON-INSULATED BAT- TERY TERMINAL.

  • Page 37: Battery Charger Fault Codes

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION NOTE: If the charger is left plugged in, the charger will automati- Battery Charger Fault Codes cally restart a complete charge cycle if the batteries volt- If a fault occurred during charging, the red "Fault" LED on the age drops below a minimum voltage or 30 days has charger and the ground control charger status panel (2) will elapsed.

  • Page 38: Mdi (Multifunction Digital Indicator)

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION MDI (MULTIFUNCTION DIGITAL INDICATOR) 1. Right-Side Battery Compartment 2. Diagnostic Trouble Code LCD 3. Wrench Icon (Fault) 4. Fault LED 5. Battery Discharge Indicator (BDI) 3121655...

  • Page 39: Mdi Description

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION MDI Description Also located on the MDI are Battery Discharge Indicators (BDI). These green LEDs indicate the level of charge in the batteries. Located in the battery compartment on the left side of the machine is a Multifunction Digital Indicator (MDI).

  • Page 40: Ground Control Station

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION GROUND CONTROL STATION Controls and Indicators DO NOT OPERATE FROM GROUND CONTROL STATION WITH PERSONNEL IN THE PLATFORM EXCEPT IN AN EMERGENCY. PERFORM AS MANY PRE-OPERATIONAL CHECKS AND INSPECTIONS FROM THE GROUND CONTROL STATION AS POSSIBLE. NOTE: When the machine is shut down for overnight parking or battery charging, the emergency stop and power select switches must be positioned to off to prevent draining the...

  • Page 41: Manual Descent Control

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION 2. Platform Lift/Lower Switch - A three position, 7. Battery Charger Status - This panel, located to the momentary contact Lift control switch provides rais- right on the ground control box (), is designed to give ing and lowering of the platform when positioned to the operator an accurate read on the status of the bat- up or down.

  • Page 42: Platform Control Station

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION PLATFORM CONTROL STATION 1. Capacity Select Switch 2. Indoor (CE) / Zone A Capacity (ANSI)* 3. Outdoor (CE) / Zone B Capacity (ANSI) 4. System Distress 5. Battery Discharge Indicator 6. Tilt Indicator 7.
  • Page 43 SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION NOTE: The platform control indicator panel uses different shaped 1. Capacity Select Switch - On model 2632ES/3246ES symbols to alert the operator to different types of opera- machines this switch is used to choose allowable tional situations that could arise.
  • Page 44 SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION slope greater than what the machine is programmed 10. Steer Switch - The steer switch is a for. thumb operated switch located at the top of the control handle. Depressing 7. Overload Indicator (LSS If Equipped) - the switch to the right will steer the Indicates the platform has been over- wheels to the right.
  • Page 45 SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION 12. Black/White Directional Decal - This decal indicates the proper direction to mount the platform control box, IF THE TILT INDICATOR WARNING LIGHT OR HORN IS ACTIVATED WHEN PLAT- the black arrow must point to the FORM IS RAISED, LOWER PLATFORM COMPLETELY, THEN REPOSITION front of the machine.

  • Page 46: Platform Operation

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION PLATFORM OPERATION NOTE: If the machine is equipped with a footswitch (Japanese or Korean Specification Only), the footswitch must be depressed in conjunction with the trigger switch, located on the controller. ONLY RAISE PLATFORM ON A FIRM, LEVEL AND SMOOTH SURFACE FREE OF Lowering OBSTRUCTIONS AND HOLES.

  • Page 47: Arm Guards (If Equipped)

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Arm Guards (If Equipped) MACHINE ON GRADES OR SIDESLOPES EXCEEDING THOSE SPECIFIED. REFER- ENCE FIGURE 3-5., GRADE AND SIDESLOPE - DRIVING - PLATFORM STOWED. If the machine is equipped with electronic arm guards, the plat- Driving Forward form will stop lowering at a predetermined height and the machine’s beacons will flash at a different rate to warn ground...

  • Page 48: Grade And Sideslope - Driving - Platform

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Figure 3-5. Grade and Sideslope - Driving - Platform Stowed 3-16 3121655...

  • Page 49: Platform Deck Extension

    3.10 PLATFORM DECK EXTENSION The machine is equipped with a mechanically extendable deck, giving the operator better access to work areas. On the 1930ES/ 2032ES/2632ES this extension adds 3 ft (0.9 m) and on the 2646ES and 3246ES the extension adds 4 ft (1.2 m) to the front of the platform.

  • Page 50: Platform Rails Fold-Down Procedure

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION 3.11 PLATFORM RAILS FOLD-DOWN PROCEDURE main platform side rails before lowering the front rail. Move pins (2) on the deck-extension top rails, pinning them to the (See Figure 3-7.) main platform side rails, before folding main platform side rails down in Step 4.

  • Page 51: Platform Rails - Fold Down Sequence

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Figure 3-7. Platform Rails - Fold Down Sequence 3121655 3-19...

  • Page 52: Parking And Stowing

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION 3.12 PARKING AND STOWING Park and stow the machine as follows: 1. Drive the machine to a reasonably well-protected and well-ventilated area. 2. Ensure the platform is fully lowered. 3. Position the emergency stop switch to the "Off" posi- tion.

  • Page 53: Tie Down/Lift Lugs

    LIFTING THE MACHINE FROM THE SIDES USING A FORK TRUCK IS NOT REC- OMMENDED BY JLG. IN THE EVENT THAT THE MACHINE NEEDS TO BE LIFTED FROM THE SIDES CAUTION MUST BE USED TO AVOID JAMMING THE POT HOLE PROTECTION BARS UP AGAINST THE FRAME.

  • Page 54: Lifting And Tie Down Diagram

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Figure 3-9. Lifting and Tie Down Diagram 3-22 3121655...

  • Page 55: Lifting And Tie Down Chart

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION MODEL WHEELBASE 1930ES 63 in (160 cm) 33.5 in (83.7 cm) 13 in (33 cm) 2032ES 73.9 in (187.7 cm) 38.5 in (13 cm) 13.5 in (34.25 cm) 2632ES 73.9 in (187.7 cm) 38.5 in (13 cm)

  • Page 56: Towing

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION 3.15 TOWING 4. Locate brake release plug near the analyzer plug at the left front corner of the machine and plug the release It is not recommended that this machine be towed, except in cable into the plug.

  • Page 57: Mechanical Brake Release

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Mechanical Brake Release 1. Chock wheels or secure machine with tow vehicle. 2. Ensure E-stop button is pushed in to the "OFF" posi- tion. 3. Remove the two cover bolts (2) and brake cover (1). 4.
  • Page 58 SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION NOTES: 3-26 3121655...

  • Page 59: Section 4 - Emergency Procedures

    SECTION 4 - EMERGENCY PROCEDURES SECTION 4. EMERGENCY PROCEDURES GENERAL The Ground Control Station is located on the left side of the machine frame. The controls on this panel provide the means This section provides information on the procedures to be fol- for overriding the platform controls and for controlling the plat- lowed and on the systems and controls to be used in the event form lift up and down functions from the ground.

  • Page 60: Emergency Operation

    SECTION 4 - EMERGENCY PROCEDURES EMERGENCY OPERATION Operator Unable to Control Machine 1. Operate the machine from ground controls ONLY with Use of Ground Controls the assistance of other personnel and equipment (cranes, overhead hoists, etc.) as may be required to NOTICE safely remove the danger or emergency condition.

  • Page 61: Platform Caught Overhead

    JLG Industries, Inc. must be notified immediately of any incident tures or equipment, do not continue operation of the machine involving a JLG product. Even if no injury or property damage is from either the platform or the ground until the operator and all evident, JLG must be contacted by telephone and provided personnel are safely moved to a secure location.
  • Page 62 SECTION 4 - EMERGENCY PROCEDURES NOTES: 3121655...

  • Page 63: Section 5 - Accessories

    SECTION 5 - ACCESSORIES SECTION 5. ACCESSORIES Table 5-1. Accessories (All Models) MARKET Accessory ANSI ANSI Japan China (USA Only) 1/2 Airline Anti-Vandalism Cover Electrician’s Tree Electrician’s Package Panel Carrier Pipe Racks Plant Package Platform Control Box Cover Platform Control Box Hanger Platform Rail Padding ( w/ Limit Switch) Platform Rail Padding (...

  • Page 64: Options/Accessories Relationship Table

    SECTION 5 - ACCESSORIES Table 5-2. Options/Accessories Relationship Table (All Models) COMPATIBLE WITH INTERCHANGABLE ACCESSORY REQUIRED ITEM INCOMPATIBLE WITH (Notes 1 & 3) WITH (Note 2) Anti-Vandalism Package, Electrician’s Tree, Elec- trician’s/Plant/Plumber’s Packages, Inverter, 1/2 Airline QuikWelder Panel Carrier, Pipe Racks, Platform Rail Padding, Platform Worklights, WorkStation Electrician’s Tree, Inverter, Panel Carrier, Pipe Anti-Vandalism Package (Note 7*)
  • Page 65 Note 2: Accessory can be used on same machine but not simultaneously. Note 3: On the 1930ES, 2032ES, and 2632ES, a limit of two options can be combined on platform, but they must be mounted on opposite sides of the platform.

  • Page 66: 1/2 Airline

    SECTION 5 - ACCESSORIES 1/2 AIRLINE ELECTRICIAN’S TREE The 1/2 Airline is a fitting for air-powered tools that is mounted in The Electrician’s Tree provides a stable rack on which to hang the platform. spools of wire. Its design is ideal for pulling wire and reducing friction associated with ground-based wire spools.

  • Page 67: Safety Precautions

    SECTION 5 - ACCESSORIES Safety Precautions • Replace any missing or illegible decals. • Ensure release pins are intact and function properly. Operation THIS ACCESSORY AFFECTS THE OVERALL PLATFORM CAPACITY. REFER TO THE CAPAC- ITY DECAL AND ADJUST ACCORDINGLY. 1. Remove release pins and rotate the rack from the stowed position.

  • Page 68: Electrician's Package

    SECTION 5 - ACCESSORIES ELECTRICIAN’S PACKAGE • Do not transport machine without the accessories secured and stowed. The Electrician’s Package includes specific accessories to assist • Ensure no personnel are beneath the platform. with different tasks performed by an electrician. This accessory •...

  • Page 69: Panel Carrier

    The panels can measure up to 4 ft x 8 ft (1.22 m x 2.4 m), or approximately 32 ft sq. (3 m sq.). This accessory is available for model 1930ES in CE and AUS mar- kets only. CAPACITY DECAL...

  • Page 70: Safety Precautions

    MULTIPLE MATERIAL-HANDLING ACCESSORIES CAN BE INSTALLED BUT ONLY ONE • Replace any torn or frayed straps. MAY BE LOADED AT A TIME UNLESS APPROVED BY JLG INDUSTRIES, INC. Operation 1. Attach the carrier tray to the outside of the platform.

  • Page 71: Pipe Racks

    It consists of two racks, attached to the lower handrail, with adjustable straps that secure the load in place. This accessory is available for model 1930ES in CE and AUS mar- kets only. PIPE RACKS...

  • Page 72: Safety Precautions

    Operation MULTIPLE MATERIAL-HANDLING ACCESSORIES CAN BE INSTALLED BUT ONLY ONE MAY BE LOADED AT A TIME UNLESS APPROVED BY JLG INDUSTRIES, INC. 1. To prepare racks for loading, remove locking pins, rotate each rack 90 degrees from stowed to working position, and secure with the locking pins.

  • Page 73: Plant Package

    SECTION 5 - ACCESSORIES PLANT PACKAGE • Do not transport machine without the accessories secured and stowed. The Plant Package includes specific accessories to assist with dif- • Ensure no personnel are beneath the platform. ferent tasks performed in a production plant environment. This •...

  • Page 74: Platform Box Cover

    SECTION 5 - ACCESSORIES PLATFORM BOX COVER PLATFORM BOX HANGER This accessory provides a cover to the Platform Control Box to This accessory provides a bracket on which to hang the Platform shield it from the elements and normal wear-and-tear. Control Box from the platform rails.

  • Page 75: Platform Rail Padding

    SECTION 5 - ACCESSORIES 5.10 PLATFORM RAIL PADDING Platform Rail Padding provides bumpers to platform rails in order to prevent damage to the platform as well as to objects it encounters in the field. An option with limit switches overrides normal platform function and movement if any of the switches is engaged by an obstruc- tion in close proximity to the machine.

  • Page 76: Platform Worklights

    SECTION 5 - ACCESSORIES 5.11 PLATFORM WORKLIGHTS The Platform Worklights accessory consists of two 24V lights that attach to the platform railings. ON/OFF SWITCH 24V LIGHTS WORK LIGHT CABLE PLUG WORK LIGHT CABLE Operation Plug in the work light cable. Flip the On/Off switch to operate. 1001220687 A 5-14 3121655...

  • Page 77: Plumber's Package

    • Check for any missing or damaged components. Replace if The Plumber’s Package is available for models 2646ES and necessary. 3246ES only. • Check for loose nuts and bolts. Torque to JLG Torque Chart Specifications if necessary. Safety Precautions • Replace any missing or illegible decals.

  • Page 78: Quikwelder

    SECTION 5 - ACCESSORIES 5.13 QUIKWELDER™ The JLG QuikWelder™ is a self-contained Miller wire-feed welder. It is able to weld light to heavy gauge steel with a single welder and has twice the power of a 110-volt plug-in welder (200 amps of power).

  • Page 79: Safety Precautions

    SECTION 5 - ACCESSORIES NOTE: If the WorkStation is installed, QuikWelder must be installed on the opposite side of the platform. Safety Precautions THIS ACCESSORY AFFECTS THE OVERALL PLATFORM CAPACITY. REFER TO THE CAPAC- ITY DECAL AND ADJUST ACCORDINGLY. • Ensure correct polarity of leads. •...

  • Page 80: Operation

    SECTION 5 - ACCESSORIES • Check for loose nuts and bolts. If necessary, torque accord- 5.14 VISE ing to the Torque Chart specifications in Section 1 of the ES Scissors Service Manual. The Vise secures material while the operator works. It is included in the Electrician’s, Plant, and Plumber’s Packages, which are avail- •...

  • Page 81: Safety Precautions

    SECTION 5 - ACCESSORIES Safety Precautions 5.15 WORKSTATION The WorkStation offers additional space for storage of tools and objects as well as an adjustable work surface. It is available pow- ered or unpowered: the powered option has a 12V outlet that THIS ACCESSORY AFFECTS THE OVERALL CAPACITY OF THE PLATFORM.

  • Page 82: Safety Precautions

    SECTION 5 - ACCESSORIES • Do not drive the machine unless materials are properly WITHOUT 12V OUTLET WITH 12V OUTLET secured or stored. ADJUSTABLE WORK SURFACE Preparation and Inspection (STOWED) • Ensure the WorkStation is secured to the platform. DECALS •...

  • Page 83: Section 6 - General Specifications And Operator Maintenance

    This section of the manual provides additional necessary infor- Illustrated Parts Manuals mation to the operator for proper operation and maintenance 1930ES ............3121275 of this machine. 2032/2632ES ..........3121682 The maintenance portion of this section is intended as informa- 2646/3246ES ..........

  • Page 84: Operating Specifications

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 6.17 OPERATING SPECIFICATIONS Table 6-1. Operating Specifications Model 1930ES 2032ES 2632ES 2646ES 3246ES Maximum Stowed Travel Grade (Gradeability) - Refer to Figure 3-5. on page 3-16 Maximum Stowed Travel Grade (Sideslope) 5°...
  • Page 85 SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Table 6-1. Operating Specifications Model 1930ES 2032ES 2632ES 2646ES 3246ES Maximum Horizontal Manual Side Force: ANSI/CSA 100 lb force (445 N) 120 lb force (533 N) 150 lb force (667 N) ANSI/CSA (Indoor)
  • Page 86 SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Table 6-1. Operating Specifications Model 1930ES 2032ES 2632ES 2646ES 3246ES Approximate Gross Machine Weight - 2102 kg (single) 1506 kg 1966 kg 2737 kg 2903 kg CE/Australia 2091 kg (dual) 2102 kg (single)

  • Page 87: Platform Capacities

    INDOOR OUTDOOR MODEL Capacity Persons Capacity Persons Capacity Persons Capacity Persons Capacity Persons 500 lb 1930ES 230 kg 120 kg 230 kg 120 kg (227 kg) 800 lb 2032ES 360 kg 160 kg 360 kg 160 kg (363 kg) 2632ES...

  • Page 88: Dimensional Data

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Dimensional Data Table 6-3. Dimensions Model 1930ES 2032ES 2632ES 2646ES 3246ES Unit of Measure feet meter feet meter feet meter feet meter feet meter Platform Height - Elevated 18.8 25.5 7.77 31.8...

  • Page 89: Motors

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Motors Battery Charger Drive Motor Table 6-5. Battery Charger Specifications Type: Shunt Wound, Sepex 24V DC Delta-Q Eagle Performance DESCRIPTION Power: 0.65 Horsepower @ 3750 rpm 1001112111 1001177842 OUTPUT Hydraulic Pump/Electric Motor Assembly (All Models) Nominal DC Output Voltage Type: Series Wound Permanent Magnet 24V DC Maximum DC Output Voltage...

  • Page 90: Battery Charger/Ac Inverter

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Table 6-5. Battery Charger Specifications Table 6-6. Battery Charger/AC Inverter Specifications DESCRIPTION 1001112111 1001177842 Maximum DC Output Voltage 33 VDC MECHANICAL Maximum DC Output Current 23 to 27 ADC Operating Temperature –22° F to +122° F (–30° C to +50° C) Required Interlock Current Housing Shock and Water Resistant Aluminum...

  • Page 91: Capacities

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Capacities Table 6-7. Fluid Capacities Model 1930ES/ 2032ES/2632ES 2646ES/3246ES 2 gal 2 gal 3 gal Hydraulic Tank (7.6 L) (7.6 L) (11.3 L) Hydraulic System 2.2 gal 2.8 gal 5.3 gal (Including Tank) (8.3 L)

  • Page 92: Critical Stability Weights

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Critical Stability Weights DO NOT REPLACE ITEMS CRITICAL TO STABILITY, SUCH AS BATTERIES OR SOLID TIRES, WITH ITEMS OF DIFFERENT WEIGHT OR SPECIFICATION. DO NOT MODIFY UNIT IN ANY WAY TO AFFECT STABILITY. Table 6-9.

  • Page 93: Lubrication

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Lubrication NOTE: Aside from JLG recommendations, it is not advisable to mix oils of different brands or types, as they may not con- tain the same required additives or be of comparable vis- cosities.

  • Page 94: Operator Maintenance

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 6.18 OPERATOR MAINTENANCE 1. Hydraulic Oil 2. Lower Slide Pads 3. Upper Slide Pads 4. Scissor Arms - Safety Prop Figure 6-1. Lubrication Diagram 6-12 3121655...

  • Page 95: Scissor Arms - Safety Prop

    ENSURE THE SCISSOR ARMS ARE PROPERLY SUPPORTED. NOTE: The 2632ES/2646ES/3246ES platforms will have to be raised higher than the 1930ES and 2032ES in order to access the oil plug. 3121655 6-13...
  • Page 96 SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 6. With the plug removed, the oil level should be com- pletely full, at the top of the fill port with scissor arms resting on the safety prop. from the fill port. 7.

  • Page 97: Lower (2) & Upper Slide Pads (3)

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Lower (2) & Upper Slide Pads (3) 3. Apply a layer of grease along the inside and bottom of the lower slide channel (1) on both sides of the machine. Lube - White Lithium Grease Interval - Every 6 months 1.

  • Page 98: Upper Slide Pad Channel

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Refer to Figure 6-3., Upper Slide Pad Channel. NOTE: Recommended lubricating intervals are based on machine operations under normal conditions. For machines used in multi-shift operations and/or exposed to hostile environments or conditions, lubrication fre- quencies must be increased accordingly.

  • Page 99: Tires And Wheels

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 6.19 TIRES AND WHEELS Tighten the lug nuts to the proper torque to prevent wheels from coming loose. Use a torque wrench to tighten the fas- Tire Wear and Damage teners. If you do not have a torque wrench, tighten the fasten- ers with a lug wrench, then immediately have a service Inspect tires periodically for wear or damage.

  • Page 100: Supplemental Information

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Table 6-11. Wheel Torque Chart 6.20 SUPPLEMENTAL INFORMATION TORQUE SEQUENCE The following information is provided in accordance with the requirements of the European Machinery Directive 2006/42/ 1st Stage 2nd Stage 3rd Stage EC and is only applicable to CE machines.

  • Page 101: Decal Installations

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 6.21 DECAL INSTALLATIONS OAD00360 Figure 6-4. Decal Location - 1930ES- Sheet 1 3121655 6-19...
  • Page 102 SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Both Sides 25 23 OAD00360 Figure 6-5. Decal Location - 1930ES - Sheet 2 6-20 3121655...

  • Page 103: Decal Location - 2032Es & 2632Es - Sheet 1

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE OAD00370 Figure 6-6. Decal Location - 2032ES & 2632ES - Sheet 1 3121655 6-21...

  • Page 104: Decal Location - 2032Es & 2632Es - Sheet 2

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE OAD00380 Figure 6-7. Decal Location - 2032ES & 2632ES - Sheet 2 6-22 3121655...

  • Page 105: Decal Location - 2646Es & 3246Es - Sheet 1

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE OAD00390 Figure 6-8. Decal Location - 2646ES & 3246ES - Sheet 1 3121655 6-23...

  • Page 106: Decal Location - 2646Es & 3246Es - Sheet 2

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE OAD00400 Figure 6-9. Decal Location - 2646ES & 3246ES - Sheet 2 6-24 3121655...

  • Page 107: Decal Location Legend

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Table 6-12. Decal Location Legend Portuguese/ ANSI Australian English/French English/Spanish English/Chinese Korean Japan GB (Chinese) Item Spanish 1001181268-F 1001181269-F 1001181270-G 1001181271-G 1001181272-G 1001181274-G 1001181275-G 1001181269-F 1001232541-A 1001181273-G 1 - 8 1704412 1704412 1704412 1704412 1704412...
  • Page 108 1705679 1705727 1705679 1705679 1705681 1705681 1705681 1705721 1705681 1705681 1703813 1705670 1705670 1704340 1704339 1704341 1704344 1707022 1705670 1705670 (1930ES) 1001099919 (2032ES) 1001178302 (2632ES) 1001178304 (2646ES) 1001099922 (3246ES) 1001099923 (1930ES) 1705638 1705666 1705666 1705638 1705638 1705638 1705638 1705638 1705666...
  • Page 109 1705724 1705724 1705944 1706056 3252098 1705719 1705719 1705945 1706053 1701499 1701499 1701499 1701499 1701499 1701499 1701499 1701499 1701499 1701499 (1930ES) 1001092071 1001231066 1001231066 1001092580 1001120629 1001120623 1001120622 1001120621 1001092497 1001120622 1001094359 1001094359 1001094359 1001094359 1001094359 1001094359 1001094359 1001094359 1001094359 1001094359...
  • Page 110 SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Table 6-12. Decal Location Legend Portuguese/ ANSI Australian English/French English/Spanish English/Chinese Korean Japan GB (Chinese) Item Spanish 1001181268-F 1001181269-F 1001181270-G 1001181271-G 1001181272-G 1001181274-G 1001181275-G 1001181269-F 1001232541-A 1001181273-G 1001146794 1001146795 1001146795 1001146794 1001146794 1001146794 1001146794 1001146794...

  • Page 111: Diagnostic Trouble Codes (Dtc)

    The MDI is powered, but cannot communi- • Check the MDI connector. cate with the control system. • Check the diagnostic connector. Refer problem to a qualified JLG mechanic. 001 EVERYTHING OK The normal help message in platform mode. Displays on the analyzer only.
  • Page 112 • Check that the pothole protection switches are securely mounted. • Check that the elevation angle sensor is securely mounted. Refer problem to a qualified JLG mechanic. 004 DRIVING AT CUTBACK - ABOVE ELEVA- The platform is elevated and the machine •...

  • Page 113: Power-Up

    • Check that the elevation angle sensor is securely mounted. • If there are any elevation sensor faults (DTC 251, 252, 2511, or 2512), troubleshoot those first. Refer problem to a qualified JLG mechanic. 007 DRIVING AT CUTBACK - POTHOLE STILL While stowed, drive speed is reduced since •...

  • Page 114: Platform Controls

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 2-1 Power-Up FAULT MESSAGE DESCRIPTION CHECK 212 KEYSWITCH FAULTY Both platform and ground modes are Refer problem to a qualified JLG mechanic. selected simultaneously. Defaults to ground mode. 2-2 Platform Controls FAULT MESSAGE DESCRIPTION CHECK...

  • Page 115: Ground Controls

    • Check if the steer switches are damaged, obstructed or jammed. closed simultaneously. Refer problem to a qualified JLG mechanic. 228 FUNCTION LOCKED OUT - ACCELERA- The joystick was not centered at power-up. • Release joystick and allow to center.

  • Page 116: Function Prevented

    233 FUNCTION PROBLEM - BRAKE RELEASE The manual brake release switch was • Check if the brake release switch is obstructed or jammed. PERMANENTLY SELECTED closed during power-up. Refer problem to a qualified JLG mechanic. 2-5 Function Prevented FAULT MESSAGE DESCRIPTION CHECK...
  • Page 117 • Check that the PHP switches are securely mounted. Refer problem to a qualified JLG mechanic. 257 ELEV PROX PERMANENTLY CLOSED - The elevation proximity switch shows the Refer problem to a qualified JLG mechanic.

  • Page 118: Line Contactor Open Circuit

    DESCRIPTION CHECK 311 OPEN CIRCUIT LINE CONTACTOR There is a problem with the line contactor. Refer problem to a qualified JLG mechanic. 312 CONTACTOR DRIVER PERMANENTLY There is a problem with the power module Refer problem to a qualified JLG mechanic.

  • Page 119: Ground Output Driver

    DESCRIPTION CHECK 331 BRAKE SHORT TO BATTERY A problem has been detected in this func- Refer problem to a qualified JLG mechanic. tion. 332 BRAKE OPEN CIRCUIT A problem has been detected in this func- Refer problem to a qualified JLG mechanic.
  • Page 120 CHECK 3310 STEER RIGHT OPEN CIRCUIT A problem has been detected in this func- Refer problem to a qualified JLG mechanic. tion. 3311 GROUND ALARM SHORT TO BATTERY A problem has been detected in this func- Refer problem to a qualified JLG mechanic.

  • Page 121: Thermal Limit (Soa)

    DESCRIPTION CHECK 33303 NEGATIVE SUPPLY - SHORT TO A problem has been detected in this func- Refer problem to a qualified JLG mechanic. GROUND tion. 33304 RIGHT BRAKE - SHORT TO GROUND A problem has been detected in this func- Refer problem to a qualified JLG mechanic.

  • Page 122: Battery Supply

    LOGIC SUPPLY VOLTAGE OUT OF RANGE The System Module logic supply voltage • Check for severely discharged battery, loose cables or for damaged bat- was measured to be out of normal operat- tery; otherwise; 4421 ing range. • Refer problem to a qualified JLG mechanic. 4422 6-40 3121655...

  • Page 123: Communication

    DESCRIPTION CHECK 661 CANBUS FAILURE - POWER MODULE The control system failed to receive mes- Refer problem to a qualified JLG mechanic. sages from the power module. 662 CANBUS FAILURE - PLATFORM MOD- In platform mode, the control system Refer problem to a qualified JLG mechanic.

  • Page 124: Electric Motor

    DESCRIPTION CHECK 771 OPEN CIRCUIT DRIVE MOTOR WIRING The power module detected a problem in Refer problem to a qualified JLG mechanic. the drive motors' power circuit wiring. 772 STALLED TRACTION MOTOR OR POWER The power module detected a problem in Refer problem to a qualified JLG mechanic.

  • Page 125: Tilt Sensor

    DESCRIPTION CHECK 7710 PUMP P HIGH - CHECK POWER CIR- The power module detected a problem in Refer problem to a qualified JLG mechanic. CUITS the drive motors' power circuit wiring. 7711 PUMP P LOW - CHECK POWER CIR- The power module detected a problem in Refer problem to a qualified JLG mechanic.

  • Page 126: Platform Load Sense

    DESCRIPTION CHECK 821 LSS CELL #1 ERROR A problem has been detected with the load Refer problem to a qualified JLG mechanic. sense system. 822 LSS CELL #2 ERROR A problem has been detected with the load Refer problem to a qualified JLG mechanic.

  • Page 127: Hardware

    DESCRIPTION CHECK 991 LSS WATCHDOG RESET A problem has been detected with the load Refer problem to a qualified JLG mechanic. sense system. 992 LSS EEPROM ERROR A problem has been detected with the load Refer problem to a qualified JLG mechanic.
  • Page 128 DESCRIPTION CHECK 9910 FUNCTION LOCKED OUT - PLATFORM The platform board software version is not Refer problem to a qualified JLG mechanic. MODULE SOFTWARE VERSION compatible with the rest of the system. IMPROPER 9911 FUNCTION LOCKED OUT - LSS MODULE The load sensing system module software Refer problem to a qualified JLG mechanic.
  • Page 129 POWER MODULE FAILURE - INTERNAL A problem has been detected with the Cycle machine power on /off a few times if this doesn’t clear the DTC, 9951 ERROR power module. refer problem to a qualified JLG mechanic. 9952 9953 9954 9955 9956...
  • Page 130 SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE NOTES: 6-48 3121655...

  • Page 131: Section 7 - Inspection And Repair Log

    SECTION 7 - INSPECTION AND REPAIR LOG SECTION 7. INSPECTION AND REPAIR LOG Machine Serial Number____________________________________ Table 7-1. Inspection and Repair Log Date Comments 3121655...
  • Page 132 SECTION 7 - INSPECTION AND REPAIR LOG Table 7-1. Inspection and Repair Log Date Comments 3121655...
  • Page 136 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg, PA 17233-9533 USA (717) 485-5161 (Corporate) (877) 554-5438 (Customer Support) (717) 485-6417 Visit our website for JLG Worldwide Locations. www.jlg.com...

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